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Work System Design

Kiran Hanjar S
1MS12MIA03
II sem
MSRIT
*Allowances refers to extra time allowed, beyond

completion of the task itself
*Some allowances are necessary for health and long
term efficiency (like rest breaks)
*Others are pragmatically necessary, (like time for
picking up dropped tools or consulting with
supervisor)
*Personal , Fatigue and Delay allowances
Personal Allowances:
* Given for things such as going to restroom, drinking water,
smoking and so on
* Do not vary with the task
* Values of 5%(24 minutes in a 480 minute day)

Fatigue allowances:
Compensate the person for the time lost due to fatigue
In contrast to personal allowances, which are given to everyone,
fatigue allowances are given only for cause
Semiautomatic machines (Personal Allowances, delay Allowances
and recover from fatigue)
Fatigue factors are grouped into three categories:
Physical
* Carrying , lifting loads and force applied
* Static load (body posture)
Mental
Environmental
* Dust , dirt and fumes
* Push :
weight (kg)
1-2
3-6
7-9
10-12
13-15
16-17
18-19
20

% allowances
10
11
12
13
14
15
16
17
* Carrying load:
weight (kg)
1-2
3-4
5-6
7-8
9-10
11
12-13
14-15
16
17
18
19
20

% allowances
10
11
12
13
14
15
16
17
18
19
20
21
22
*

Lifting:

*

Weight (kg)
1
2
3-4
5-6
7
8
9
10
11
12
13
14
15-16
17
18
19
20

% allowances
10
11
12
13
14
15
16
17
18
19
21
22
24
26
27
28
30
Sitting awkwardly

Activity

Standing or walking freely

10% allowances

Ascending or Descending
stairs

12%
allowances
Coal mining with pickaxes

shovelling to container
Noise allowances:
Working in a quiet office, light assembly
works

10% allowances

Wood working machine shop

12% allowances

Light machine shop, office or assembly
shop were noise is distraction
Operating steam hammer in forge

18% allowances

Road drilling

Riveting in shipyard
Vibration allowances

Shovelling light materials

12% allowances

Power drill (2 hands)

Power sewing machine

Drill operated by one hand

14% allowances
Normal factory/office work

Inspection of easily visible faults

10% allowances
Intermittent inspection for
detailed faults
Continuous visual inspection (cloth)

12% allowances

Engraving using an eyeglass
Dust

Office normal light assembly

Grinding or buffing

10% allowances

12% allowances

Finishing weld

Emptying ashes

14% allowances
Unloading cement

Demolishing building

15% allowances

Running coke from hoppers 11
Dirt:

Stripping IC engine

Working under old vehicle

12% allowances

16% allowances
Coal mines, chimney sweep with brushes
Fumes :
12% allowances
Emulsion paint, gas cutting

Lathe turning with coolants

15% allowances
Moulder providing metal & filling mould
Time allowances

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Time allowances