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JANARDHAN SHARMA
H.NO. 157, Hans Enclave, Gurgaon • janardhansharma2003@gmail.com
Mobile: 9910377066 • Home : 9818623906
SENIOR MANAGER MAINTENANCE & PROJECT
25+ YEARS’ EXPERIENCE | PGDBA+ENGG. DIPLOMA | DAYCO POWER TRANSMISSION
ASK AUTOMOTIVE PVT.LTD | ANAND GROUP. | OMAX AUTOS LTD. |ORIENT ABRASIVE LTD.
AREAS OF EXPERIENCE
 Green Field Project planning,costing,evaluation,execution,monitoring and project management
 Utilities, Manufacturing equipment’s and machines selection,erection and commissioning
 PLANT MAINTENANCE: Development of maintenance policies and strategies to deliver quality and
effective service while ensuring value for money and safety compliance of the works undertaken by in
house and external specialist consultants/contractors.
 Maintenance of CNC, Hydraulics, Pneumatic Control System, Conventional and SPM’s ,Paint shop,
High pressure die casting ,powder coating plant , kiln,oven , furnace ,impregnation plant, PU
machines ,tri-electroplating plant and Compressor, DG, Chiller,Substation ,RO plant , DM plant
,ETP etc
 MIS : Power and Fuel report , MTBF &MTTR , % age down time, preventive
maintenance. , predictive maintenance ,Inventory , Analysis and interpreting
 CNC SYSTEM ( FANUC ,SIEMENS )
 PLC ( SIEMENS, MITSUBISHI, MESSUNG ,OMRON )
 AC DRIVE ‘S,DC DRIVE ,VFD’S
 Machine’s spares part vendor development and procurement
 ISO-TS16949, TPM, OHSAS 18001,EMS 14001 ,GREEN VENDOR DEVELOPMENT, VISUAL CONTROL
AND SEVEN QC TOOLS
 Interacting with variousauthorities for fire NOC, DG, Transformer and Pollution consent
 MANUFACTURING AND PROCESS IMPROVEMENT
 HANDS ON PRESENTATION AND EXCEL
PROFESSIONAL HISTORY
Senior Manager Maintenance –Dayco India May 2010-Present
(Dayco is a leaderin the research, design,manufacturing and distribution ofa broad range of belts, tensionersand
pulleysfor the automotive,trucking,construction,agricultural and industrial markets.Recognized by both original
equipment manufacturers and the automotive aftermarket as an innovative,technology-driven organization,Dayco
operatesa fully integrated global network ofmanufacturing facilities,distribution centers,technical centers and
sales offices employing a workforce of nearly 3,500 employees.)
Managing overall project activities and maintenance operations with a view to ensure budgeted machines up time
Maintenance cost,HSD, MTTR & MTBF and inventory management. Accomplishment of project targets within
the time and cost parameters. Planning and executing kaizen and poke-yoke in consultation with production team .
Following are the key job responsibilities handling.
 Input for new machines for new product
 Planning for new utilities equipment’s
 New project budgeting and insuring to complete within the budget.
 Monitoring and maintaining plant uptime, MTTR & MTBF within budget.
 Monitoring and maintaining maintenance cost within budget.
 Fixture and gauges preventive and modification as and when required
 Machines spare part vendor development for maintenance items

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 Equipment selection, specification finalization, ordering, installation and prove out.
 Preparation of Work instruction,TS16949 ,EMS 14001 documents and MIS
 Monitoring and maintaining plant operating targets within budget.
 Working on Cost reduction, cycle time reduction and rejection reduction projects.
ACHIEVEMENTS:
Successfully set-up new project and did installation and commissioning of below mentioned
equipment’s and machines:
 11 KV Substation comprising HT metering ,1600 KVA OLTC Transformer, HT VCB Panel
 Screw Compressor 360CFM with VFD, Airline & Water Line, RO System
 Mazak Lathes QTN- 250- II, Gear Hobbing, Damper pulley Balancing Machines, VMC’s, Electro
Press, Marking Machines, Grinding machines, Broaching machines etc.
 Assembly Line for Belt Tensioner (Machines having PLC, HMI, AC Drive, Servo Drive, Load
Sensors, Human Sensor, Stepper Motor and Servo Drive, etc.)
 Being a project head set-up Belt finishing line in all respect , time planning ,machines ordering,
tool ordering , installation, commissioning, proving of machines
 500 KVA DG SET, 50 KVA DG SET
 Office Renovation ( Civil work ,furniture ,Lighting, Telephone, LAN Wire, etc.)
 30 & 60 KL Water Tank, Toilets, Street Lighting, Fire-fighting system etc.
 looking after Tool Room (having Lathe, Milling Machine (M1TR) and Surface Grinder
Ask Automotive Pvt. Ltd., Manesar Oct’05- May’2010
As Head of Maintenance Department and Project (Senior Manager)
Ask Automotive is having DIE CASTING MACHINES of HMT up to 660 tons, Toshiba
up to 350 tons. LK 400 tons and Technocrats machines and doing machining of HUB, BRAKE
PANEL, export component of Rubitech ( CNC Lathes : ACE and LMW ) and SPM’s .
Doing painting job work (TWO LIQUID PAINT SHOP and POWDER COATING
PLANT). The produced components are rear grips, brake panels rear & front, crank case left
& right, cylinder head, cylinder block, tappet caps, plugs, front/ rear wheel hubs & nylon
components ie chain covers, for scooters & bikes. Core business is to produce brake shoes
liners for two wheelers & four wheelers.
Assembling wheel of Honda scooters, break panel etc.
Have advanced Tool Room comprising Makino VMC (S33,S 56), ARD EDM’s, EDM WIRE CUT, EDM Drilling
machine, die spotting machine and Surface grinders, Cylindrical Grinder etc.
Managed overall project activitiesand maintenance operations with a view to ensure budgeted machines up time
cost, HSD, MTTR & MTBF and inventory management. Accomplishment of project targets within the time and cost
parameters. Planning and executing kaizen and poke-yoke in consultation with production team. Following are the
key job responsibilitieshandling.
ACHIEVEMENTS:
 Successfully managed maintenance of Machine shop ,paint shop, powder coating plant, Die casting
machines up to 800 tons. Advanced Tool Room comprising Makino VMC (S33, S 56), ARD EDM’s, EDM
Wire Cut, EDM Drilling Machine, Die Spotting Machine, Surface & Cylindrical Grinder, etc.
 Quality enhancements – Paint shop RMC reduction( provided electrostatic gun) , quality improvement by
booth balancing and desired maintenance of exhaust blowers and by doing TTR and maintaining desired
temp.
 Quality certifications obtained during association – accredited with ISO TS-16949 and OHSAS 18001, ISO
14001, Green vendor development excellence certificate , Ecoprofit ( Best prize in energy saving projects)

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 Reduced rejection in case missionline by providing poka-yoke
Purolator India Ltd. / Echlin India Ltd. 1998- Sep. 2004
Purolator is Automotive filter-manufacturing company having Injection molding of DIEKYUNG (KOREA)
bearing capacity 120 TON, 150 TON, P.U. molding machines, paint shop, seaming machines paper
impregnation plant.
Responsibility: Head of Maintenance Department and assembly shop
Echlin was manufacturing Hydraulic brake system (Tandem Master Cylinder, wheel cylinder, Hose, Caliper,
Brake lining etc.) For Maruti and having 15 VMC, 5 CNC Lathe, SPM’s and test ring for testing brake
component. Total 105 machines.
ACHIEVEMENTS:
 Cost reduction by using LDO , SKO instead of HSD and by providing energy efficient motors.
 Implemented Maint. Software for zero break down
 Implemented TPM
 Imparted training to Newly joined O.E.’s
 Implemented visual control
 QS 9000
 Liaison with HSEB & HSPCB
 Zero” burning of motors (bearing tester, motor tester& electronics relays)
 Vendor development and Consolidation of vendors (up to 50 %)
 Lubrication Management
 Reduced the rejection level by implementing mistake proofing ( PU machines )
Amtek India Ltd., Gurgaon Sep. 96 – Oct. 98
Amtek India Ltd. is manufacturing connected rod for OEM ( Maruti ) , fork , pivot tube etc. Is one of
the fastest growing organisation . Having CNC and PLC based SPM’s , GPM machines .
ACHIEVEMENTS:
Retrofitting of Copying lathe, Double Disk Grinder, etc.
Actively involved in erection & commissioning of CNC and SPM’s machines .
Omax Autos Ltd., Dharuhera 1993– Sep.1996
M/S. Omax Autos Ltd. is an ancillary of HERO HONDA. Manufacturing sprocket & tubular work for Hero Honda
having MIG, TIG, SPOT welding, and Power Press up to 400 tons,turning and facing machines.
ACHIEVEMENTS:
 Reduced break down from 4% to 1%
 Developed card repairing test rig for MIG welding.
Helped in commissioning of Tri-Electroplating Plant
Orient Abrasive Ltd., Bhiwadi 1990–1993
M/S. Orient Abrasive is a grinding wheel manufacturing company having Hydraulic Press up to 750 tons, kilns,
ovens,Dyno drives , 1000 kva DG set,Central Air conditioner 250 Tons.
Supervisor
 Attended break downs
 Indenting & chase up of spares

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EDUCATION & CREDENTIALS
10th (1986), 71% marks Diploma in Electrical (1989), 67% marks
Govt. High school, Dadanpur Govt. Polytechnic Jhajjar
PGDM in business management (2007)
SCDL , Pune
Software Skills
MS Word | MS Excel | MS PowerPoint | PLC Programming |CNC Programming |ERP software |
Professional Training & Development
TQM | TPM | SPC | MSA | TS AUDITOR | EMS AUDITOR | PLC PROGRAMMING | ELECTRONICS CARD
REPAIRING | CONSERVATION OF ENERGY | APQP |FMEA
Personal
Date of Birth : 1June 1970
Language Known : English and Hindi
Passport Details : Passport No. J4755871 /Date of Issue: 25/10/2010
Permanent Address : 157/6, Hans Enclave, Gurgaon, Haryana 122001, India
Marital Status : Married
Extracurricular Activities
Play badminton
Won science talent search competition at schoollevel.