1. CURRICULUM VATAE
Nikhil Thawkar Mob: +91 7875015986
Senior executive (Plant maintenance & project) Email ID: Nikhil.thawkar99@gmail.com
Pune, India 411017
MECHANICAL ENGINEERING PROFESSIONAL- MAINTENANCE AND PROJECTS
Over 10 Years of Pioneering in Delivering Optimal Results in High-growth Environments through Initiatives
that exceed Operation Performance Targets and Measurable Outcomes.
KEY SKILLS
Certificate of - Internal Quality Audit and Training ISO9001:2015,EMS14001:2015 &
OHSAS 18001 :2015 shree/ISO/ 1612
Proficiency Certificate of – Advance welding TIG,MIG/CO2 ,High pressure pipe by AVTS
Proficiency Certificate of – CNC programming and operation by AVTS
Competency certificate – Environment statement & common hazardous waste storage and
disposal facility by Maharashtra pollution control board.
Knowledge of TPM and 5S technique and its implementation.
Responsible for statutory and legal compliances, interaction with factory inspector.
Knowledge piping design and construction, code of ASTM, API, ASME, piping structure, and their
supports, PDMS piping layout
WORK EXPLOSER
Compressors, Shot blasting machines, All type of Welding machines, CNC machines (SIEMENS control), Cutting,
Drilling, Milling, Shearing Punching, Piercing gauging, boring Lathe, slotter, planner, Roll forming machines.
All type gear boxes, actuator, heat exchangers, valves , Diesel Generator ( 750 KVA),HVAC , split AC
Lubrication systems, greasing, grease nipples pipelines, selection of bearing, belts, lead screw rollers conveyor
Selection of hydraulic hose pipes and its fitting like UNC, UNF, ,utility systems, Firefighting system , fire alarm
system filters ,conveyer system , ,blowers, Power and free conveyor their problems and solution over
Knowledge of with EOT cranes, goliath crane ,wall mounted jib crane, scissor lift,R.O. plant
Knowledge of hydraulic& pneumatic circuit, valves, comblift and fork lift, Roof runner
PROFESSIONAL EXPERIENCE
TATA BLUE SCOPE STEEL LIMITED May’2012 till date
SENIOR EXECUTIVE (MAINTENANCE AND PROJECT) (reporting to Production GM)
2. TATA BLUESCOPE STEEL LTD is a joint venture company of Tata Steel and Blue Scope Steel
(Australia) with its central plant at Pune. It is in the manufacturing of Pre Engineered Steel Buildings.
It fabricates Beams, Columns, and Rafters for Industrial Buildings. The annual Turnover of the
company is 800 Cr.
Job Responsibilities
Maintenance engineers work with other professionals in order to improve production facilities, reduce the
incidence of costly breakdowns and develop strategies to improve overall reliability and safety of plant,
personnel and production processes. Taking tool box meeting for safety, quality ,environment,
Interaction with other Departments like, operation, Purchase, Design and detailing, quality and
Construction, vendor development for overall improvement & to achieve target.
Handling of (SAP application ) to fill the daily, material requisition ,service P.R vendor development
Adept at controlling production activity on the shop floor, solve production related problems and guiding
Follow up of daily check list ,preventive maintenance schedule, predictive maintenance schedule, break down
maintenance, spare part management, improvement projects, legal statuary work , calibration of equipment
Break down follow up, and its corrective and preventive action ( CAPA) also introduce in 8 D metrology.
Responsible for MTTR /MTBF Management information system , weekly review meeting
Responsible person for MPCB consent condition& its renewal. Environment statement like form no I,
& V Knowledge of CHWTSDF ( common hazardous waste treatment storage and disposal facility )
and its all category ,form no IV, Material safety data sheet ( MSDS)
Knowledge and planner of legal and statutory compliances, internal inspection form no XI & XIII
Weekly review meeting with G.M. and A.V.P discussion of problem and solution over it , control action and
closing action
Achievements:
Full penetration weld at Flange splicing line machine. The maximum thickness penetration achieved up to
12mm.There is benefit in manual welding section & less defect for FY 2015 -16.
Plastic cap on rod to avoid the thread damages/sleep. There is reduced in site complaint & currently the defect
minimize to Zero level.
Co2 Gas flow meter on FCAW welding machine & monitoring on weekly basis.
Reduction of holes related site claim by introducing the systematic approach to the verification & clearance for
the further process. Benefit observed on rework & reduced site complaints.
Welding flux saving by using the used flux for flange splicing line.
Revamping of shot blasting machine, improve overall efficiency, achieve surface finish SA 2.5
2. AL JAZEERA STEEL s.a.o.g. sultanate of Oman. Jan’2010 till Nov’ 2011
EXECUTIVE (MAINTENANCE AND PROJECT) (reporting senior manager)
Key Products: angle, bar, channel, flat, round, square, railways
Al Jazeera steels merchant bar mill having capacity 300000 ton year .product is rounds, squares, railway lines
Angles, channels, flats, at various sizes Advance gas fire furnace having capacity of billet size
150*150*6000mm
3. JOB RESPONSIBILITY:
Demonstrated ability to manage human, machinery and material resources. Plant layouts towards the
achievement of stated objectives, to plan and manage work programmers and to lead, motivate and
provide effective guidance to a team of professional staff.
Handling of (ORACLE APPS) to fill the daily, maintenance and project requisition slip, place move orders to
Adept at controlling production activity on the shop floor, solve production related problems and guiding
Implementation of 5S in the company to improve the productivity. Making a report over it
Overhauling & assembly of all mill & bearing equipment / accessories.
Knowledge of hydraulic press ,pipe bending m/c, band saw m/c lathe ,VMC m/c
Attending breakdown & shut down maintenance & modification work.
Knowledge of ASTM, ASME, API, and their implementation in pipelines, support and structures.
Hydraulic and pneumatic testing of valves, cylinders ,actuators problem rectification ,analysis& solution over it
Fabrication of pipes 2G, 3G, line for existing equipment &new working line.
Small type of modification work to improve productivity.
Erection & commissioning of small machinery
Achievements:
Site- SOHAR GAS PIPELINE oman Project:
Site piping for walking hearth furnance (dia 2 in. to 36 in) fabrication, inspection, NDT, loop
clearance, hydro tests, etc.
Responsibilities included fabrication of piping (dia 30”-36”) & supports, hot tapping (24 in.) installation
and commissioning of pumps, gas coolers, etc. NDT check of piping, mechanical clearance of loops, joint history
records, final documentation, etc
3. INDIAN SEAMLESS METAL TUBES LTD ( Jejuri - Pune) Oct’2007 till Dec’2009
Shift supervisor– (Maintenance and pipelines Department) ( Reporting to manager)
ISMT having capacity 40 ton/ hr .raw material ranges from dia. 25 to diameter 160 for seamless pipes .Company
well known for rolling hard material T-90 , for petroleum pipeline B 31.3 and for thermal power plant pipeline B31.1
raw material rolled along with heat treatment ,and annealing.
JOB RESPONSIBILITY
Responsible for preventive, predictive and breakdown maintenance activities & trouble shooting of Overall
Plant & Machineries like hot rolling mill , Walking hearth furnace USRM DSRM, compressors ,Straighten machines
Minimized the breakdown of machine, optimum utilization of machine.
Spare parts management for critical and non critical equipments
Analysis, rectification and modification of existing equipment, and machineries.
Installation and commissioning of machineries.
4. Managing workmen to achieve a day to day target.Instruct personnel in good housekeeping and safety
practices.
Maintaining the quality standard as per requirement.
Weekly meeting with HOD’s of inter departments to reach the monthly target.
4. UTTAM GALVA STEEL LTD ( RAIGAD- MUMBAI) july’2006 till Dec’2009
TRAINEE TO SHIFT ENGINEER– (Maintenance Department) ( Reporting to Shift supervisor)
Uttam Galva Steels Limited is one of the largest manufacturers of cold rolled steel ("CR") and galvanized steel (GP) in
Western India. Company having 20 hi, 4 hi , 6hi , skin pass, TLL , Line
JOB RESPONSIBILITY
Attending preventive maintenance, break down of machines
Ensures that all log books are well maintained. To do regular walk-by inspections, identification of
abnormality of machines.
Machines parameter checking like oil level, temperature, flow, pressure, etc. If any abnormality reporting to
senior.
Implementation of Good housekeeping practices and ensure that all maintenance floors are maintained neat
and clean.
EDUCATIONAL & PROFESSIONAL CREDENTIALS
POST GRADUATION ( PART TIME) PIPING DESIGN AND CONSTRUCTION - 2008
Trinity academy of professional training Pune GRADE “ A”
BACHELOR OF MECHANICAL ENGINEERING - 2006
Babasaheb Naik College of Engg .Pusad, Amravati University; Attained 64.00%
DIPLOMA IN MECHANICAL ENGINEERING – 2003
V.Y.W.'S. POLYTECHNIC (BADNERA RAILWAY) M.S.B.T.E.; Attained 60.00%
I hereby declare that all the information given above is correct to the best of my knowledge
Place: Pune (INDIA) Nikhil C. Thawkar
Date:09/12/2016 Passport No.H6232091