SANTEC GROUP PPT ON HYDRAULIC PRESSES

2. USA
GLOBAL PRESENCE
VENEZUELA
INDONESIA
VIETNAM
MALASIA
SINGAPORE
BANGLADESH
NEPAL
RUSSIA
INDIA
OMAN
BEHARAN
IRAN
KUWAIT
SAUDI ARAB
EGYPT
NIGERIA
UGANDA
KENYA
SOUTH AFRICA
AUSTRALIA
COLOMBIA
BELGIUM
UK
CHILLE
SYRIA

3. QUALITY STANDARDS & ACHIVEMENTS
ISO- 9001-2008 CERTIFIED ORGANISATION
CERTIFIED BY UKAS, U.K.
SOME MACHINES ARE CE MARKED
ALL MACHINES ARE DESIGNED AS PER
JIS STANDARDS GRADE I & II BASIS
SANTEC WAS ALSO CHOOSEN FOR THE MOST
PRESTIGOUS AWARD “ INTERNATIONAL
TROUPHY FOR QUALITY” IN FRANCE IN 2002
100% E.O.U. DECLARED BY GOVT. OF INDIA

4. OUR VALUED CLIENTS

5. OUR VALUED CLIENTS

6. OUR VALUED CLIENTS

7. OUR VALUED CLIENTS

8. Scope of work under SANTEC
1. Complete Hydraulic Press machine with Electrical Control Panel &
Hydraulic Power Pack Unit.
2. Jib crane at front side for loading & unloading of plates –
Indef. Make Capacity:- 3 Tons, ARM:- 3 Meter x 180 degree.
3. Dispatch, Assembly & Functioning of the press at customer’s site in
Chennai.
4. Packing & transportation charges of the press & parts upto the site included.
5. Training & commissioning of the press at customer’s site.
6. Complete operation & maintenance manual giving details of each part to be
provided.
7. After sales services support.

9. CONSTRUCTION OF FRAME
1. Fabricated ultrasonically tested steel construction of frame.
“SANTEC‘ proposed press frame will be rugged & rigid frame is fabricated from prime steel plate of
proper thickness for greater strength & rigidity. The frame is designed on latest software to resist any
deflection & capable enough to withstand the high pressure

10. HYDRAULIC CYLINDERS

11. Hydraulic Drive System
A highly advanced hydraulic system is the driving force of the press offered by SANTEC.
If provides the necessary force to do the required work & also control slide movement &
other auxiliary functions. Extra circuit caters to the filtration & cooling of Hydraulic oil. The
hydraulic system is designed as a compact manifold blocks which require minimum piping &
maintenance is very easy. All valves will be of reputed make with international connection.
Following important parameters will be kept in mind while designing & mfg. of Hydraulic
Power system of the press.
 Oil temp. gauge will be provided to maintain the temp. of oil.
 Oil pressure gauge at suitable height will be provided.
 Oil feed opening shall be proper shape & structure to feed
oil inside the tank.
 Return oil will come through an oil filter before the oil tank.
Strainer of the suction filter can be checked & cleaned easily.
 Oil level measuring gauge will be fitted inside the tank.
Cont…….

12.  Inspection window will be provided in the tank for cleaning of oil.
 self contained hydraulic unit includes hydraulic reservoir, strainers, filters, oil level
gauge, drain port etc. & all necessary piping with ferrule fittings for a complete high
quality system
A pressure transducer in conjunction with computer / PLC
Controls is used to continuously monitor / record
hydraulic pressure. Pressure selting options include ramped
pressure control through the PLC display receipt.
 Hydraulic design provides rapid advance speed of approx. 150 mm/sec., slowing
pressing approx. 8 to 15 mm/sec. & fast return speed of approx. 150 mm/sec.
 The hydraulic power pack unit will be fixed above the crown of the press minimize floor
space.
 all valves will be of reputed make & interchangeable with other make

13. Electricals & Electrical Control Panel
User frindly menu provides access to all set up, monitoring & utility function.
Santec’s touch screen control display provided in the electrical panel of
OMRON make provides finger tip access to a simple menu from which the
operator can configure press parameters, monitor actual press operations &
create, store, recall & set the values of parameters.
The touch screen control provides exceptionally precise control. Ram / slide
positioning is tracked by an absolute zero linear transducer of Zefran (Italy)
make which never needs calibration. Enable actual position accuracies of +-
0.0005 & reversal at +- 2% of specified tonnage.
Press Menu

14. Press monitoring:- the screen allows the user to monitor actual press
performance & parameter values while the press is in operation
 Slide position
 Slide reversal position
 Tonnage
 Press cycle completed
 Production Rate (Counter on hourly basis)
SELF DIAGNOSTICS
This feature provides optional alarms to warm the operator of
potentially damaging press conditions such as overheating, low oil
level, interlocking warnings etc.
 All Electricals used in the control panel will be of telemecanique /
siemens make Electrical Motor – ABB Make.

15. Name of Suppliers (Our Associates
1. Raw Material :- 1. SAIL
2. Bokaro Steel Plan
2. Hydraulic Valves:- 1. Polyhydron
2. Yuken make
3. Rexroth
4. Sun Hydraulics
3. Pumps:- 1. Veljan
2. Polyhydron
3. Mico / Dowty
4. Danison
4. Electricals in Panel:- 1. Schneider (Group of Telemenique)
2. Siemens /ABB Make
3. Idec (Japan) - Relay
4. MCB – Merlin Jerin, Hagger
5. Power Supply – Meanwell, Taiwan
6. PLC & MMI - – Omron, B & R Make
7. Linear Scale – Zefran & NOVATECHNIC (LVDT)
8. Pressure Transmetter – Zefran, IFM
9. Limit Switch – Honeywell
10.Electric Motors:- ABB, NEW INDIA, SIEMENS
5. Hydraulic Seals in 1. Hallite
Cylinders 2. Parker, Germany
3. Merkel
4. Busak + Shamben
5. ECONOMOS

16. SAFETY ARRANGEMENTS
Safety arrangements are very important in such a big press hence following features will be
provided in the press to avoid any accident:-
 2 Nos. pendants will be provided to operate the press. These pandent / stand will have Two –
Hand.
 Safety Push Buttons with simultaneous control facility with
emergency push buttons.
 Emergency push button at each pillar of the press i.e. 4 nos. in the press.
 Overload safety relay.
 Pressure relief valve is all Hydraulic cylinders for safety.
 Hydraulic locking of the main slide & blank holder at the top dead
centre to ensure safety when working in the tooling area.
 Safety relays in the panel for PLC protection.
 Hydraulic & Electronic safety interclocks to ensure proper & safe
sequencing of operations, to prevent built – up of working pressure
Beyond operation requirement & ensure operator & tooling safety.
 LED’S for each sol. Valve coil will be provided in the panel to check
working of coils during operation.
 Indicators & interlocks for system malfunctioning such as filter clogging,
low oil lever, high oil temperature etc. for ease of trouble shooting.

17. IMPORTANT PARAMETERS TO BE KEPT WHILE DESIGNING /
MANUFACTURING OF THE PRESS
1. The structure / frame should be very strong / heavy duty to withstand the full
load during working while keeping 20% safety factor.
2. The deflection on slide / frame should not be more than +- 1mm per meter
under full load.
3. Stress analysis / simulation will be done of each part after final designing for
better result / performance of the press.
4. The slide’s Gib guides contact area should be more for better parallelism
accuracy & perfect alignment resulting in safety of the toolings.
5. Each parts used in the press should be of reputed make & easy availability in
Indian market to reduce inventory cost.
6. Serviceability of all parts used in the press.
7. Aesthetics.
8. Zero chances of accidents by providing various safety arrangements in the
press.
9. No chance of deflection of the slide under full load in case of small tooling
area.
10.User – friendly operation of the press.

18. AFTER – SALES – SUPPORT BY SANTEC
Once the press is operational at your site, Santec will train maint. Personnel in the maintenance of the press
system.
As a domestic supplier Santec can offer immediate service & support once the press is operational at your
facility. We maintain a stock of inventory spare parts at our facility & critical parts can be immediately
arranged from suppliers located all over India. These parts can be shipped to your site overnight upon
request. In addition we also offer next day on site support in case of an emergency.
Our service dept. can provide the following services for the benefit of our customers:-
 Immediate service support.
 Telephone, on line and or modem trouble shooting capabilities
 Next day shipment of inventory spare parts.
 Field service technicians who are fully trained in all press mechanics, hydraulics & electronics.
 Incase of emergency, contact nos. of the concerned person for support will be given in the PLC –
display.
 An operation & maintenance Manual on the press will be give to the customer having following
informations.
 Assembly Drawing
 Hydraulic CCT. Diagram
 Electrical CCT. Diagram
 PLC Programme print out & soft copy in CD
 Hydraulic valves details
 Electricals used in the panel board.
 Hydraulic Cylinders Drawings
 List of spare parts.
 Hydraulic seals used in the cylinders.
 Trouble Shootings.

19. 1. Our main strength is our people – At Santec we have efficient & professional
energetic team with sufficient experience.
2. Services:-
We listen . We internalize. we are responsible. our projects are delivered on time & on
budget. We don’t do “One size fits all”, but rather tailor solutions to a client’s needs,
focusing on getting the job done right so it will produce results as per customers
requirements.
3. We listen to our clients we have perfected this skill to enable us to effectively
understand your requirements which in turn allow us to deliver a tailor made
solution.
4. Over 95% of our clients stay with us for many years & give us first performance while
purchasing any New equipments we think that says a lot….!
few examples: Tata Motors, Gujarat setco Clutch Ltd., Thriarr Polymers Ltd., HAL,
MISI exclusive etc.
5. Honest & Responsive Business transaction:-
We at Santec deal with our clients honestly, we try hard to make friendly relation with
a client and a friend for a life. All our dealing are pleasurable & satisfactory because
we delight ourselves on our word of mouth character.
OUR STRENGTH…….

20. Today………..
-We are among fastest growing company in Engg. Field.
-We employed best of the talents, who can anticipate
the needs customer & offers most feasible solutions of
their specific needs.
-We use solid works – premium design sofrware apart
from autocad for fast & reliable design of all machines.
-Easy availability of all spares across the globe.
-Professional sales staff for fast & friendly services.
Cont……….
Why choose Santec as your supplier of SPM

21. -All parts are interchangeable with other parts.
-Efficient & prompt after – sales – services
-Safety features & inter locking as per European “CE” Norms
-Quality Management System”
Santec’s total quality management system focuses on meeting &
exceeding the expectations of the customers through the active
participation of employees in optimizing processes & resources.
We are ISO 9001 – 2008 certified by UKAS U.K.
- Technical innovation in each product is very important. We
believes in pro – active product development precisely meet the
needs of customers & operating conditions.

22. PROJECTS DONE EARLIER
Customer: Toshiba JSW Steam
Turbines Ltd., Chennai
Capacity :- 2500 Tons
Platen Size :- 4500 x 1500
Daylight :- 2000 mm
Stroke :- 1500 mm

23. Customer: Amtek Auto Ltd.
Capacity:- 150 Tons
Type :- 4 Pillars type with Automatic
feeding arrangement, Ejection & Roller
Conveyor arrangement.

24. Customer: IZOP d.o.o. Slovenia (Europe)
Capacity:- 1500 Tons
Type :- 4 Columns type press with PLC
Controlled fully automatic embossing /
forming press.

25. Customer: CAPAK Z.O.O., POLAND
Capacity:- 1800 Tons
Type :- Multi frame multi cylinders Hy.
Press for S. S. Doors forming. PLC
controlled with safety arrangements as
per CE – Standards.

26. Customer: CUBIS Industries Ltd.,
England
Capacity:- 300 Tons
Type :- 4 Columns type press with
all safety arrangements as
per CE - Standards

27. Customer: JRK Auto Parts (India) Ltd.
(A Sister Concern of Summit Auto
Seats Ltd., Thailand)
Machine :- Hydraulic 15 Tons capacity
press for Carpet Forming with Vacuum
sheet pick & place, conveyor, Heating
oven with infrared heaters & conveyor
arrangements.

28. Customer: Sarralle Equipments (I) Pvt.
Ltd., Kolkata
Capacity:- 500 Tons for Straightening of
big size structures.
* First time manufactured by Indian
company in ‘C’ type frame of 500 Tons
capacity.

29. Compression Moulding Press
– Down Stroking
INSOLE – 250 Tons Press