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2011 setup presentation_v2_diff_colour_white_printprint_v4
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2011 setup presentation_v2_diff_colour_white_printprint_v4

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receptor coatings for the manufacture and personalization of cards

receptor coatings for the manufacture and personalization of cards

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    2011 setup presentation_v2_diff_colour_white_printprint_v4 2011 setup presentation_v2_diff_colour_white_printprint_v4 Presentation Transcript

    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Josef Feldman
              • Functional Materials Inc.
              • Congers, NY
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • A specialized chemical structure able and willing to receive and retain impressions.
      Receptor
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Receive ink
      Receptor Functions Partially absorbed ink Fully absorbed ink Non absorbed ink substrate
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Receive Coating
      Receptor Functions Receptor substrate Coating
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Receive Laminate
      Receptor Functions Laminate Air voids With Receptor Without Receptor substrate Receptor substrate
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • A structure that is designed to perform the same tasks as another.  
      • Capable of forming a chemically stable system.
      • Able to exist together without mutual contradiction.
      Compatible Compatibiliser
      • Something that makes items compatible.
    • Receptor Coatings for the Manufacture & Personalization of Cards Why Do we need Receptor & Compatibiliser Coatings?
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Lamination / Ink Coating Systems were historically designed for PVC or Paper
      • Compatibiliser Coatings for Card Manufacture make surfaces feel like PVC
      Why do we need Receptor & Compatibiliser Coatings?
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • PVC
      • PET
      • PETG
      • Bio Polymers: Wood, PLA
      • Paper
      • Teslin
      • Holographic Foil
      Popular Substrates
    • Receptor Coatings for the Manufacture & Personalization of Cards Receptor Coating Application Methods Hot Melt Reprography Solvent/Waterbase/UV/Hot Melt InkJet Solvent/Waterbase/UV Gravure Waterbase/UV Flexography UV Lithography
    • Receptor Coatings for the Manufacture & Personalization of Cards
      • Protection
      • Adhesion
      • Smoothing/Roughening
      • Surface Tension Adjustment
      Receptor / Compatibiliser Functions
      • Stiffness/Flex
      • Impact Modifier
      • Colorant
      • NIR/UV Blocker
    • Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function substrate Partially absorbed ink Compatibiliser Coating substrate Ink on non-porous substrate
    • Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptors for Colored (Orange) Core Flood Coated White Receptor Colored core Overlay Overlay Partially absorbed ink
    • Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptor for Transparent Core Imaged White Receptor Clear core Overlay Clear Window Partially absorbed ink
    • Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function
      • Adhesion
      • Smoothing/Roughening
      • Surface Tension Adjustment
      Non absorbed ink substrate Substrate
    • Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Receptor Coatings Function Card Type Bank Cards Accept Signature Panel Barcoded Affinity Cards Accept Solvent/UV InkJet Barcoded Affinity Cards Accept Thermal Transfer ID Cards Accept Dye Diffusion Bank Cards Accept Embossing/Tipping Most Cards Protect Printed Surface
    • Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Coatings substrate PLATTEN LAMINATION substrate NO LAMINATION Lamination Plate Coating Mag Stripe Mag Stripe
    • Personalization Methods
      • Dye Diffusion (D2)
      • Thermal Transfer (T2)
      • Ink Jet
        • Solvent
        • UV
        • Waterbase
      • Laser
    • Typical Card Structure K • • • • • •       = 1. Cold Emboss Positive Emboss = 2. Compatibiliser Adhesion = 3. Foil Reflective Foil = 4. Compatibiliser Protective Coating = 5. Transfer Print D2T2 – Black Resin = 6. Hot Stamp Holographic / Decorative = 7. Compatibilser Abrasion Resistance / Transfer + D2T2 Print Receptor = 8. Overlay Protection / Security - Transparent = 9. Compatibiliser Adhesion = 10. Overlay Holographic Decorative = 11. Compatibiliser Adhesion / Ink Receptor = 12. Ink Decorative / Security or OVD = 13. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 14. Ink Decorative / Data = 15. Compatibiliser Adhesion /Smoothing Layer / Surface Tension Adjustment = 16. Ink Group Decorative / Data = 17. Compatibiliser Compatibilsation = 18. Inlay Security/Decorative = 19. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 20. Core Stiffness / Flex / Impact / Opaque or Transparent = 21. Compatibiliser Adhesion / White Colorant = 22. Inlay RF Antenna / Chip = 23. Compatibiliser Adhesion / White Colorant = 24. Core Stiffness / Flex / Impact / Opaque or Transparent = 25. Compatibiliser Adhesion / White Colorant = 26. Overlay Protection / Security - Transparent = 27. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 28. Inlay Security/Decorative = 29. Compatibiliser Compatabilisation = 30. Ink Decorative = 31. Compatibliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 32. Ink Decorative = 33. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 34. Ink Decorative / Security or OVD = 35. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 36. Overlay Protection / Security - Transparent = 37. Compatibiliser Abrasion Resistance / Transfer Print Receptor = 38. Overlay Protection / Security – Transparent = 39. Compatibiliser Receptor / Compatibiliser = 40. Hot Stamp Holographic / Decorative = 41. Transfer Print D2T2 – Black Resin = 42. Cold Emboss Negative Emboss = 43. Mag Stripe Process Typical Function      • • • • • •  K C M Y •   Milled Chip Cavity C M V
    • Contact Information Josef Feldman
              • Functional Materials Inc. 100 Wells Ave. Congers, NY 10920, USA
      • +1-845-753-6000 – Office
      • +1-845-753-6222 – Fax
      • [email_address]
      • www.FunctionalMaterials.com