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Receptor Coatings   for the  Manufacture & Personalization of Cards ,[object Object],[object Object],[object Object]
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],Receptor
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],Receptor Functions Partially absorbed ink Fully absorbed ink Non absorbed ink substrate
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],Receptor Functions Receptor substrate Coating
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],Receptor Functions Laminate Air voids With Receptor Without Receptor substrate Receptor substrate
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],[object Object],[object Object],Compatible Compatibiliser ,[object Object]
Receptor Coatings for the Manufacture & Personalization of Cards Why Do we need  Receptor & Compatibiliser  Coatings?
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],[object Object],Why do we need Receptor & Compatibiliser Coatings?
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Popular Substrates
Receptor Coatings for the Manufacture & Personalization of Cards Receptor Coating  Application Methods Hot Melt Reprography Solvent/Waterbase/UV/Hot Melt InkJet Solvent/Waterbase/UV Gravure Waterbase/UV Flexography UV Lithography
Receptor Coatings for the Manufacture & Personalization of Cards ,[object Object],[object Object],[object Object],[object Object],Receptor / Compatibiliser Functions ,[object Object],[object Object],[object Object],[object Object]
Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function substrate Partially absorbed ink Compatibiliser Coating substrate Ink on non-porous substrate
Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptors for Colored (Orange) Core Flood Coated White Receptor Colored core Overlay Overlay Partially absorbed ink
Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptor  for Transparent Core Imaged White Receptor Clear core Overlay Clear Window Partially absorbed ink
Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function ,[object Object],[object Object],[object Object],Non absorbed ink substrate Substrate
Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Receptor Coatings Function Card Type Bank Cards Accept Signature Panel Barcoded Affinity Cards Accept Solvent/UV InkJet Barcoded Affinity Cards Accept Thermal Transfer ID Cards Accept Dye Diffusion Bank Cards Accept Embossing/Tipping Most Cards Protect Printed Surface
Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Coatings substrate PLATTEN LAMINATION substrate NO LAMINATION Lamination Plate Coating Mag Stripe Mag Stripe
Personalization Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Card Structure K • • • • • •                 = 1. Cold Emboss Positive Emboss = 2. Compatibiliser Adhesion = 3. Foil Reflective Foil = 4. Compatibiliser Protective Coating = 5. Transfer Print D2T2 – Black Resin = 6. Hot Stamp Holographic / Decorative = 7. Compatibilser Abrasion Resistance / Transfer + D2T2 Print Receptor = 8. Overlay Protection / Security - Transparent = 9. Compatibiliser  Adhesion = 10. Overlay Holographic Decorative = 11. Compatibiliser Adhesion / Ink Receptor = 12. Ink Decorative / Security or OVD = 13. Compatibiliser  Adhesion / Smoothing Layer / Surface Tension Adjustment = 14. Ink Decorative / Data = 15. Compatibiliser  Adhesion /Smoothing Layer / Surface Tension Adjustment  = 16. Ink Group Decorative / Data = 17. Compatibiliser Compatibilsation = 18. Inlay Security/Decorative  = 19. Compatibliser  Priming Layer / Roughing Layer / Surface Tension Adjustment = 20. Core Stiffness / Flex / Impact / Opaque or Transparent = 21. Compatibiliser Adhesion / White Colorant = 22. Inlay RF Antenna / Chip = 23. Compatibiliser Adhesion / White Colorant = 24. Core Stiffness / Flex / Impact / Opaque or Transparent = 25. Compatibiliser Adhesion / White Colorant = 26. Overlay Protection / Security - Transparent = 27. Compatibliser  Priming Layer / Roughing Layer / Surface Tension Adjustment = 28. Inlay Security/Decorative  = 29. Compatibiliser Compatabilisation = 30. Ink Decorative = 31. Compatibliser  Adhesion / Smoothing Layer / Surface Tension Adjustment = 32. Ink  Decorative = 33. Compatibiliser  Adhesion / Smoothing Layer / Surface Tension Adjustment = 34. Ink Decorative / Security or OVD = 35. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 36. Overlay Protection / Security - Transparent = 37. Compatibiliser  Abrasion Resistance / Transfer Print Receptor = 38. Overlay Protection / Security – Transparent = 39. Compatibiliser Receptor / Compatibiliser = 40. Hot Stamp Holographic / Decorative =  41. Transfer Print D2T2 – Black Resin = 42. Cold Emboss Negative Emboss = 43. Mag Stripe   Process Typical Function              • • • • • •    K C M Y •   Milled Chip Cavity C M V
Contact Information Josef Feldman ,[object Object],[object Object],[object Object],[object Object],[object Object]

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2011 setup presentation_v2_diff_colour_white_printprint_v4

  • 1.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. Receptor Coatings for the Manufacture & Personalization of Cards Why Do we need Receptor & Compatibiliser Coatings?
  • 8.
  • 9.
  • 10. Receptor Coatings for the Manufacture & Personalization of Cards Receptor Coating Application Methods Hot Melt Reprography Solvent/Waterbase/UV/Hot Melt InkJet Solvent/Waterbase/UV Gravure Waterbase/UV Flexography UV Lithography
  • 11.
  • 12. Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function substrate Partially absorbed ink Compatibiliser Coating substrate Ink on non-porous substrate
  • 13. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptors for Colored (Orange) Core Flood Coated White Receptor Colored core Overlay Overlay Partially absorbed ink
  • 14. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptor for Transparent Core Imaged White Receptor Clear core Overlay Clear Window Partially absorbed ink
  • 15.
  • 16. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Receptor Coatings Function Card Type Bank Cards Accept Signature Panel Barcoded Affinity Cards Accept Solvent/UV InkJet Barcoded Affinity Cards Accept Thermal Transfer ID Cards Accept Dye Diffusion Bank Cards Accept Embossing/Tipping Most Cards Protect Printed Surface
  • 17. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Coatings substrate PLATTEN LAMINATION substrate NO LAMINATION Lamination Plate Coating Mag Stripe Mag Stripe
  • 18.
  • 19. Typical Card Structure K • • • • • •       = 1. Cold Emboss Positive Emboss = 2. Compatibiliser Adhesion = 3. Foil Reflective Foil = 4. Compatibiliser Protective Coating = 5. Transfer Print D2T2 – Black Resin = 6. Hot Stamp Holographic / Decorative = 7. Compatibilser Abrasion Resistance / Transfer + D2T2 Print Receptor = 8. Overlay Protection / Security - Transparent = 9. Compatibiliser Adhesion = 10. Overlay Holographic Decorative = 11. Compatibiliser Adhesion / Ink Receptor = 12. Ink Decorative / Security or OVD = 13. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 14. Ink Decorative / Data = 15. Compatibiliser Adhesion /Smoothing Layer / Surface Tension Adjustment = 16. Ink Group Decorative / Data = 17. Compatibiliser Compatibilsation = 18. Inlay Security/Decorative = 19. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 20. Core Stiffness / Flex / Impact / Opaque or Transparent = 21. Compatibiliser Adhesion / White Colorant = 22. Inlay RF Antenna / Chip = 23. Compatibiliser Adhesion / White Colorant = 24. Core Stiffness / Flex / Impact / Opaque or Transparent = 25. Compatibiliser Adhesion / White Colorant = 26. Overlay Protection / Security - Transparent = 27. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 28. Inlay Security/Decorative = 29. Compatibiliser Compatabilisation = 30. Ink Decorative = 31. Compatibliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 32. Ink Decorative = 33. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 34. Ink Decorative / Security or OVD = 35. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 36. Overlay Protection / Security - Transparent = 37. Compatibiliser Abrasion Resistance / Transfer Print Receptor = 38. Overlay Protection / Security – Transparent = 39. Compatibiliser Receptor / Compatibiliser = 40. Hot Stamp Holographic / Decorative = 41. Transfer Print D2T2 – Black Resin = 42. Cold Emboss Negative Emboss = 43. Mag Stripe Process Typical Function      • • • • • •  K C M Y •   Milled Chip Cavity C M V
  • 20.