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2011 setup presentation_v2_diff_colour_white_printprint_v4

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receptor coatings for the manufacture and personalization of cards

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2011 setup presentation_v2_diff_colour_white_printprint_v4

  1. 1. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Josef Feldman </li></ul><ul><ul><ul><ul><ul><li>Functional Materials Inc. </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Congers, NY </li></ul></ul></ul></ul></ul>
  2. 2. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>A specialized chemical structure able and willing to receive and retain impressions. </li></ul>Receptor
  3. 3. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Receive ink </li></ul>Receptor Functions Partially absorbed ink Fully absorbed ink Non absorbed ink substrate
  4. 4. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Receive Coating </li></ul>Receptor Functions Receptor substrate Coating
  5. 5. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Receive Laminate </li></ul>Receptor Functions Laminate Air voids With Receptor Without Receptor substrate Receptor substrate
  6. 6. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>A structure that is designed to perform the same tasks as another.   </li></ul><ul><li>Capable of forming a chemically stable system. </li></ul><ul><li>Able to exist together without mutual contradiction. </li></ul>Compatible Compatibiliser <ul><li>Something that makes items compatible. </li></ul>
  7. 7. Receptor Coatings for the Manufacture & Personalization of Cards Why Do we need Receptor & Compatibiliser Coatings?
  8. 8. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Lamination / Ink Coating Systems were historically designed for PVC or Paper </li></ul><ul><li>Compatibiliser Coatings for Card Manufacture make surfaces feel like PVC </li></ul>Why do we need Receptor & Compatibiliser Coatings?
  9. 9. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>PVC </li></ul><ul><li>PET </li></ul><ul><li>PETG </li></ul><ul><li>Bio Polymers: Wood, PLA </li></ul><ul><li>Paper </li></ul><ul><li>Teslin </li></ul><ul><li>Holographic Foil </li></ul>Popular Substrates
  10. 10. Receptor Coatings for the Manufacture & Personalization of Cards Receptor Coating Application Methods Hot Melt Reprography Solvent/Waterbase/UV/Hot Melt InkJet Solvent/Waterbase/UV Gravure Waterbase/UV Flexography UV Lithography
  11. 11. Receptor Coatings for the Manufacture & Personalization of Cards <ul><li>Protection </li></ul><ul><li>Adhesion </li></ul><ul><li>Smoothing/Roughening </li></ul><ul><li>Surface Tension Adjustment </li></ul>Receptor / Compatibiliser Functions <ul><li>Stiffness/Flex </li></ul><ul><li>Impact Modifier </li></ul><ul><li>Colorant </li></ul><ul><li>NIR/UV Blocker </li></ul>
  12. 12. Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function substrate Partially absorbed ink Compatibiliser Coating substrate Ink on non-porous substrate
  13. 13. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptors for Colored (Orange) Core Flood Coated White Receptor Colored core Overlay Overlay Partially absorbed ink
  14. 14. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptor for Transparent Core Imaged White Receptor Clear core Overlay Clear Window Partially absorbed ink
  15. 15. Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function <ul><li>Adhesion </li></ul><ul><li>Smoothing/Roughening </li></ul><ul><li>Surface Tension Adjustment </li></ul>Non absorbed ink substrate Substrate
  16. 16. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Receptor Coatings Function Card Type Bank Cards Accept Signature Panel Barcoded Affinity Cards Accept Solvent/UV InkJet Barcoded Affinity Cards Accept Thermal Transfer ID Cards Accept Dye Diffusion Bank Cards Accept Embossing/Tipping Most Cards Protect Printed Surface
  17. 17. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Coatings substrate PLATTEN LAMINATION substrate NO LAMINATION Lamination Plate Coating Mag Stripe Mag Stripe
  18. 18. Personalization Methods <ul><li>Dye Diffusion (D2) </li></ul><ul><li>Thermal Transfer (T2) </li></ul><ul><li>Ink Jet </li></ul><ul><ul><li>Solvent </li></ul></ul><ul><ul><li>UV </li></ul></ul><ul><ul><li>Waterbase </li></ul></ul><ul><li>Laser </li></ul>
  19. 19. Typical Card Structure K • • • • • •       = 1. Cold Emboss Positive Emboss = 2. Compatibiliser Adhesion = 3. Foil Reflective Foil = 4. Compatibiliser Protective Coating = 5. Transfer Print D2T2 – Black Resin = 6. Hot Stamp Holographic / Decorative = 7. Compatibilser Abrasion Resistance / Transfer + D2T2 Print Receptor = 8. Overlay Protection / Security - Transparent = 9. Compatibiliser Adhesion = 10. Overlay Holographic Decorative = 11. Compatibiliser Adhesion / Ink Receptor = 12. Ink Decorative / Security or OVD = 13. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 14. Ink Decorative / Data = 15. Compatibiliser Adhesion /Smoothing Layer / Surface Tension Adjustment = 16. Ink Group Decorative / Data = 17. Compatibiliser Compatibilsation = 18. Inlay Security/Decorative = 19. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 20. Core Stiffness / Flex / Impact / Opaque or Transparent = 21. Compatibiliser Adhesion / White Colorant = 22. Inlay RF Antenna / Chip = 23. Compatibiliser Adhesion / White Colorant = 24. Core Stiffness / Flex / Impact / Opaque or Transparent = 25. Compatibiliser Adhesion / White Colorant = 26. Overlay Protection / Security - Transparent = 27. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 28. Inlay Security/Decorative = 29. Compatibiliser Compatabilisation = 30. Ink Decorative = 31. Compatibliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 32. Ink Decorative = 33. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 34. Ink Decorative / Security or OVD = 35. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 36. Overlay Protection / Security - Transparent = 37. Compatibiliser Abrasion Resistance / Transfer Print Receptor = 38. Overlay Protection / Security – Transparent = 39. Compatibiliser Receptor / Compatibiliser = 40. Hot Stamp Holographic / Decorative = 41. Transfer Print D2T2 – Black Resin = 42. Cold Emboss Negative Emboss = 43. Mag Stripe Process Typical Function      • • • • • •  K C M Y •   Milled Chip Cavity C M V
  20. 20. Contact Information Josef Feldman <ul><ul><ul><ul><ul><li>Functional Materials Inc. 100 Wells Ave. Congers, NY 10920, USA </li></ul></ul></ul></ul></ul><ul><li>+1-845-753-6000 – Office </li></ul><ul><li>+1-845-753-6222 – Fax </li></ul><ul><li>[email_address] </li></ul><ul><li>www.FunctionalMaterials.com </li></ul>

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