XYZ Company’s
        S & O P Guide

Luke Lenahan

770-883-1112

luke.lenahan@hotmail.com



2013
                           1
Sales and Operations Planning Process Guide




                                              2
Sales and Operations Planning Process Guide

             STEP 1: Product Portfolio Planning

PURPOSE                                             INPUTS:                                    OUTPUTS:

 • Agree on the existing & new                      •Technology impacts                        •Forecast for the demand plan w/
 product forecast                                   •Product portfolio plan                    key assumptions and timing
                                                    •Business stage gate plan                  •New product summary
 • Agree product discontinuation                    •Regulatory initiatives                    •New products implementation
 & SKU rationalization plans                        •SKU rationalization planning              plans with timelines
                                                    •Marketing new product strategy            •SKU rationalization plans
 • Give visibility to stage gate
                                                    •Acquired products                         •Agreed actions and minutes
 projects and new product
 pipeline


REQUIRED BEHAVIOR                                                           LEAD TIME:
•Exclusive use of the formal system of policies, processes and procedures
•Personal accountability & responsibility
                                                                                 •_____ days
•Bring bad news early & recommend good solutions
•Silence is acceptance
•There is ONE set of numbers                                                CYCLE TIME:
•Exhibit passion for the business                                                •Every _____ business day of the year
•Strive for continuous improvement
•Create environment to WIN

Owner / Facilitator / Participant:                                          TOOLS:
•Owner – Marketing Managers New Products; Business                              •ERP, Spreadsheets, etc.
Manager (profitability) SKU rationalization
•Facilitator – Product Managers, S&OP Director
•Participants – Marketing Managers, Sales, Product                          ROLE:
                                                                            •Ensure product portfolio planning is integrated into
Managers, Technology Director, Supply Managers, SBU
VP, S&OP Director                                                           S&OP process                                       3
Sales and Operations Planning Process Guide

           STEP 2: Demand Planning

PURPOSE                                              INPUTS•Future Sales Forecast, (graphic)
                                                                                                               OUTPUTS
                                                              •Historical Sales Forecast (graphic)             •Unconstrained & realistic demand
     • Generate an agreed to                                  •Changes from previous forecast                  forecast
       unconstrained demand forecast                          •Current targets, 3-years actual data
                                                                                                               •Forecast assumptions highlighting
                                                              •New Product Plan & Assumptions
                                                              •External Assumptions                            changes to previous assumptions
             • Both volume & value                            •Surplus Inventory                               •Defined gaps from previous forecast and
                                                              •Pricing, Senior Mgmt / Corporate, Promotions,   current target
             • Including Assumptions                          Product Mix, Competitive, Customer,
                                                                                                               •Contingency plan for gap closure
                                                              Cannibalization
     • Identify gaps in demand                                •Statistical Forecast (inc Historical data)      •Action plan achieving demand forecast
                                                              •Previous Actions                                •Summary of the demand planning meeting
     • Develop an action plan to close                        •Sales & Marketing Calendar
                                                              •Catalogue Placement / Ads-Drops
       the gaps                                               •SKU Rationalizations
                                                              •Anomalies
     • Validate the demand plan                               •Custom Order Demands
                                                              •“PORTERS 5 FORCES”

REQUIRED BEHAVIOR                                                                LEAD TIME:
•Exclusive use of the formal system of policies, processes and procedures
•Personal accountability & responsibility                                               • _____ Days
•Bring bad news early & recommend good solutions
•Silence is acceptance
•There is ONE set of numbers                                                     CYCLE TIME:
•Exhibit passion for the business
•Strive for continuous improvement                                                             •Every _____ business day of the month
•Create environment to WIN


Owner / Facilitator / Participants                                               TOOLS:
  •Owner –
                                                                                               •ERP, Spreadsheets, Graphics, Balanced
  •Facilitator –                                                                               Scorecards, etc.
  •Participants –
                                                                                 ROLE: •Establish process and procedures to ensure demand
                                                                                           planning is integrated into S&OP process
                                                                                                                                                  4
Sales and Operations Planning Process Guide
       STEP 3: Supply Planning
PURPOSE:                                           INPUTS:
                                                                                              OUTPUTS:
•Ensure the demand plan can be met                 •Unconstrained demand plans
within the strategic constraints of the            •Constraints – Manpower, Financial, LT,    •Purchase plan
business                                           Space                                      •Custom order demands
                                                   •Actual inventory & SMOG
                                                                                              •Inventory plans & actions
•Develop alternate supply plans or                 •Inventory Targets
                                                   •New product requirements                  •Issues & decisions required
actions if it cannot be met
                                                   •Acts of God                               •Need for future capacity
•Synchronize Demand, Supply and                    •MOQ / MOV                                 •Agreed actions and minutes
Inventory plans                                    •Vendor duplicity
                                                   •Vendor Quality Problems
•Indentify long term capacity                      •Anomalies
requirements                                       •Returned Merchandise


 REQUIRED BEHAVIOR                                                          LEAD TIME:
•Exclusive use of the formal system of policies, processes and procedures
                                                                                 • _____ days
•Personal accountability & responsibility
•Bring bad news early & recommend good solutions
•Silence is acceptance
•There is ONE set of numbers                                                CYCLE TIME:
•Exhibit passion for the business                                                • Every _____ business day of the month
•Strive for continuous improvement
•Create environment to WIN

Owner / Facilitator / Participant:                                          TOOLS:
                                                                                  •ERP, Spreadsheets, Graphics, Balanced
•Owner –                                                                          Scorecards, etc.
•Facilitator –
•Participants –                                                             ROLE: Coordinate supply planning process to service
                                                                            customers and reduce working capital                5
Sales and Operations Planning Process Guide

                STEP 4: S&OP Integration & Reconciliation

PURPOSE:                                              INPUTS                                    OUTPUTS

•Resolve availability constraints                     •Reference to Product Portfolio           •COLLABORATIVELY:
•Ensure plans aligned with strategy /                 Review                                    • Constraints minimized
business plans                                        •Issues from Demand Reviews               • Fulfillment plans aligned with
•Contingency planning                                 •Issues from Supply Reviews
•Supply gap resolution
                                                                                                strategy and business plans
                                                      •Key Performance Indicators:
•Prepare open issues deck for senior                                                            • Contingency plans in place
                                                             DIFOT, Order Accy, Fcst Accy
management approval/decision                          •Outputs from Portfolio, Demand,
                                                                                                • Open Issues Deck ready for
                                                      Supply meetings                           senior management
                                                      •Business Plans - How we get there        action/direction
                                                      •Strategic Plan - End Goals

REQUIRED BEHAVIOR                                                           LEAD TIME:
•Exclusive use of the formal system of policies, processes and procedures        • _____ days
•Personal accountability & responsibility
•Bring bad news early & recommend good solutions
•Silence is acceptance
•There is ONE set of numbers                                                CYCLE TIME:
•Exhibit passion for the business                                                • Every ____ business day of the month
•Strive for continuous improvement
•Create environment to WIN

Owner / Facilitator / Participants:                                         TOOLS:
  Owner –                                                                       •ERP, Spreadsheet, Graphics, Balanced
  Facilitator –                                                                 Scorecards, etc.
  Core Participants –
                                                                            ROLE:
                                                                            Closure of demand & supply gaps; prepare open issue
                                                                            deck for leadership decision                       6
Sales and Operations Planning Process Guide

           STEP 5: S&OP Meeting

 PURPOSE/AGENDA                                                                                   OUTPUTS:
                                                        INPUTS:
  •Provides focused, aligned,                                                                     •Updated financial & business
                                                        •Open Issues Deck from S&OP
  strategic plans across all functions                                                            plan _____ months out
                                                        integration effort                        •Gaps resolved
  •Review Current business status - vs
                                                        •Product Family reviews
  Previous Year, Budget, Last                                                                     •Action plan to address cited
                                                        •Financial Forecast
  Forecast, Strategic Plan                                                                        opportunities and risks
                                                        •Updated KPIs & Metrics /
  •Review & Resolve remaining Gaps                                                                •KPI improvement plan
                                                        Scorecards                                •Communication assigned of
  •Visibility of Opportunities and
  Risks                                                                                           key decisions & actions
  •Review KPIs & Metrics

REQUIRED BEHAVIOR                                                           LEAD TIME:
•Exclusive use of the formal system of policies, processes and procedures
•Personal accountability & responsibility
                                                                                 •_____ days
•Bring bad news early & recommend good solutions
•Silence is acceptance
•There is ONE set of numbers                                                CYCLE TIME:
•Exhibit passion for the business                                                • Every ____ business day of the month
•Strive for continuous improvement
•Create environment to WIN

 Owner / Facilitator / Participant:                                         TOOLS:
 Owner –                                                                        •ERP, Spreadsheet, Graphics, Balanced Scorecard,
 Facilitator –                                                                  etc.
 Core Participants –
                                                                            ROLE:
                                                                            Facilitate the meeting & issue resolution
                                                                                                                                  7

S&op process template

  • 1.
    XYZ Company’s S & O P Guide Luke Lenahan 770-883-1112 luke.lenahan@hotmail.com 2013 1
  • 2.
    Sales and OperationsPlanning Process Guide 2
  • 3.
    Sales and OperationsPlanning Process Guide STEP 1: Product Portfolio Planning PURPOSE INPUTS: OUTPUTS: • Agree on the existing & new •Technology impacts •Forecast for the demand plan w/ product forecast •Product portfolio plan key assumptions and timing •Business stage gate plan •New product summary • Agree product discontinuation •Regulatory initiatives •New products implementation & SKU rationalization plans •SKU rationalization planning plans with timelines •Marketing new product strategy •SKU rationalization plans • Give visibility to stage gate •Acquired products •Agreed actions and minutes projects and new product pipeline REQUIRED BEHAVIOR LEAD TIME: •Exclusive use of the formal system of policies, processes and procedures •Personal accountability & responsibility •_____ days •Bring bad news early & recommend good solutions •Silence is acceptance •There is ONE set of numbers CYCLE TIME: •Exhibit passion for the business •Every _____ business day of the year •Strive for continuous improvement •Create environment to WIN Owner / Facilitator / Participant: TOOLS: •Owner – Marketing Managers New Products; Business •ERP, Spreadsheets, etc. Manager (profitability) SKU rationalization •Facilitator – Product Managers, S&OP Director •Participants – Marketing Managers, Sales, Product ROLE: •Ensure product portfolio planning is integrated into Managers, Technology Director, Supply Managers, SBU VP, S&OP Director S&OP process 3
  • 4.
    Sales and OperationsPlanning Process Guide STEP 2: Demand Planning PURPOSE INPUTS•Future Sales Forecast, (graphic) OUTPUTS •Historical Sales Forecast (graphic) •Unconstrained & realistic demand • Generate an agreed to •Changes from previous forecast forecast unconstrained demand forecast •Current targets, 3-years actual data •Forecast assumptions highlighting •New Product Plan & Assumptions •External Assumptions changes to previous assumptions • Both volume & value •Surplus Inventory •Defined gaps from previous forecast and •Pricing, Senior Mgmt / Corporate, Promotions, current target • Including Assumptions Product Mix, Competitive, Customer, •Contingency plan for gap closure Cannibalization • Identify gaps in demand •Statistical Forecast (inc Historical data) •Action plan achieving demand forecast •Previous Actions •Summary of the demand planning meeting • Develop an action plan to close •Sales & Marketing Calendar •Catalogue Placement / Ads-Drops the gaps •SKU Rationalizations •Anomalies • Validate the demand plan •Custom Order Demands •“PORTERS 5 FORCES” REQUIRED BEHAVIOR LEAD TIME: •Exclusive use of the formal system of policies, processes and procedures •Personal accountability & responsibility • _____ Days •Bring bad news early & recommend good solutions •Silence is acceptance •There is ONE set of numbers CYCLE TIME: •Exhibit passion for the business •Strive for continuous improvement •Every _____ business day of the month •Create environment to WIN Owner / Facilitator / Participants TOOLS: •Owner – •ERP, Spreadsheets, Graphics, Balanced •Facilitator – Scorecards, etc. •Participants – ROLE: •Establish process and procedures to ensure demand planning is integrated into S&OP process 4
  • 5.
    Sales and OperationsPlanning Process Guide STEP 3: Supply Planning PURPOSE: INPUTS: OUTPUTS: •Ensure the demand plan can be met •Unconstrained demand plans within the strategic constraints of the •Constraints – Manpower, Financial, LT, •Purchase plan business Space •Custom order demands •Actual inventory & SMOG •Inventory plans & actions •Develop alternate supply plans or •Inventory Targets •New product requirements •Issues & decisions required actions if it cannot be met •Acts of God •Need for future capacity •Synchronize Demand, Supply and •MOQ / MOV •Agreed actions and minutes Inventory plans •Vendor duplicity •Vendor Quality Problems •Indentify long term capacity •Anomalies requirements •Returned Merchandise REQUIRED BEHAVIOR LEAD TIME: •Exclusive use of the formal system of policies, processes and procedures • _____ days •Personal accountability & responsibility •Bring bad news early & recommend good solutions •Silence is acceptance •There is ONE set of numbers CYCLE TIME: •Exhibit passion for the business • Every _____ business day of the month •Strive for continuous improvement •Create environment to WIN Owner / Facilitator / Participant: TOOLS: •ERP, Spreadsheets, Graphics, Balanced •Owner – Scorecards, etc. •Facilitator – •Participants – ROLE: Coordinate supply planning process to service customers and reduce working capital 5
  • 6.
    Sales and OperationsPlanning Process Guide STEP 4: S&OP Integration & Reconciliation PURPOSE: INPUTS OUTPUTS •Resolve availability constraints •Reference to Product Portfolio •COLLABORATIVELY: •Ensure plans aligned with strategy / Review • Constraints minimized business plans •Issues from Demand Reviews • Fulfillment plans aligned with •Contingency planning •Issues from Supply Reviews •Supply gap resolution strategy and business plans •Key Performance Indicators: •Prepare open issues deck for senior • Contingency plans in place DIFOT, Order Accy, Fcst Accy management approval/decision •Outputs from Portfolio, Demand, • Open Issues Deck ready for Supply meetings senior management •Business Plans - How we get there action/direction •Strategic Plan - End Goals REQUIRED BEHAVIOR LEAD TIME: •Exclusive use of the formal system of policies, processes and procedures • _____ days •Personal accountability & responsibility •Bring bad news early & recommend good solutions •Silence is acceptance •There is ONE set of numbers CYCLE TIME: •Exhibit passion for the business • Every ____ business day of the month •Strive for continuous improvement •Create environment to WIN Owner / Facilitator / Participants: TOOLS: Owner – •ERP, Spreadsheet, Graphics, Balanced Facilitator – Scorecards, etc. Core Participants – ROLE: Closure of demand & supply gaps; prepare open issue deck for leadership decision 6
  • 7.
    Sales and OperationsPlanning Process Guide STEP 5: S&OP Meeting PURPOSE/AGENDA OUTPUTS: INPUTS: •Provides focused, aligned, •Updated financial & business •Open Issues Deck from S&OP strategic plans across all functions plan _____ months out integration effort •Gaps resolved •Review Current business status - vs •Product Family reviews Previous Year, Budget, Last •Action plan to address cited •Financial Forecast Forecast, Strategic Plan opportunities and risks •Updated KPIs & Metrics / •Review & Resolve remaining Gaps •KPI improvement plan Scorecards •Communication assigned of •Visibility of Opportunities and Risks key decisions & actions •Review KPIs & Metrics REQUIRED BEHAVIOR LEAD TIME: •Exclusive use of the formal system of policies, processes and procedures •Personal accountability & responsibility •_____ days •Bring bad news early & recommend good solutions •Silence is acceptance •There is ONE set of numbers CYCLE TIME: •Exhibit passion for the business • Every ____ business day of the month •Strive for continuous improvement •Create environment to WIN Owner / Facilitator / Participant: TOOLS: Owner – •ERP, Spreadsheet, Graphics, Balanced Scorecard, Facilitator – etc. Core Participants – ROLE: Facilitate the meeting & issue resolution 7