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TI’s Next Great Leap: Introducing the NexFET™ 100V Power MOSFETs!
1. TI’s Next Great Leap:
Introducing the NexFET™
100V Power MOSFETs!
2. This webinar will be available afterwards at
www.designworldonline.com & email
Q&A at the end of the presentation
Hashtag for this webinar: #DWwebinar
Before We Start
4. TI’s Next Great Leap: Introducing the
NexFET™ 100V Power MOSFETs!
April 2014
Rich Nowakowski
Texas Instruments
5. Agenda
• NexFET Technology and Advantages
• Mid Voltage NexFETs for Power Supplies
• Synchronous-Buck Design Example
• Flyback Design Example
• Forward Converter with Active Clamp Design Example
• NexFET for Motor Control
• Stepper Motors
• Brush & Brushless DC Motors
• Tools and Resources
6. TI expands NexFET™ portfolio with mid-voltage MOSFETs
• Excellent thermal performance
• Supports high-current motor control
and power conversion applications
• Lowest on-resistance 80V & 100V
MOSFETs in TO-220
CSD19506 at 2.0 milliohm Rds(on) at 80V
CSD19536 at 2.3 milliohm Rds(on) at 100V
WEBENCH® design tool support
Evaluation modules: DC brushless motor
control, digital power, POL
New MOSFETs in TO-220 & SON packages support 40V, 60V, 80V and 100V!
12. MV NexFETs for Synchronous Rectification
FOM for Synchronous Rectification
• FOM = RDS(on) * (Qrr+1/2 Qoss)
- Qrr measured at transformer secondary side di/dt
- Qoss measured at transformer voltage on secondary side
MV MOSFETS Selection Criteria
• FET BV depends on Vout and Transformer Turns Ratio N ( N=Np/Ns)
• FET RDS(on) selection depends on SMPS topology, Iout and Pout
13. Non-Isolated Synchronous-Buck Example
• VIN – 24V, 36V
• VOUT – 5V
• IOUT – 5A
• LOUT – 10µH (14mΩ DCR)
• Frequency – 100kHz
• Controller – TPS40170
• EVM Used
o TPS40170-578 EVM
• High Side FET
o CSD18537NQ5A
• Low Side FET
o CSD18563Q5A
• Ringing Reduction
o RBoot_Strap = 5.6Ω
o CSnubber = 820pF
o RSnubber = 3 Ω
13
CSD18537NQ5A
CSD18537NQ5A
14. 10A CSD18537NQ5A/CSD18563Q5A
60V, Industrial NexFET™ for Synchronous Buck Controllers
• Up to 10A low side buck converters
• >92% Peak Efficiency with 36VIN/5VOUT
• >93% Peak Efficiency with 24VIN/5VOUT
• Space saving SON5x6mm
package
• Low thermal resistance
• Ultra Low Qg and Qgd
• Low-side improved softness factor
• Small size and good thermal
performance
• Excellent light-load efficiency
• Minimized switch node ringing
• 63% de-rating with 36VIN
15. 10A / 36Vin Switch-Node Waveforms
36VIN , 5VOUT, 100kHz, 10A,
No Ringing Reductions
Peak Ring – 46.4V Peak Ring – 38.2V
36VIN , 5VOUT, 100kHz, 10A, w/
Ringing Reductions
Implementing Snubber and Bootstrap Resistor achieves 63% De-Rating
16. TI’s Most Popular Wide-Vin Buck Controllers
Visit www.ti.com/widevin for more information...
17. Recommended NexFETs for Buck Controllers
DC Solution HS FET LS FET Comments
60V Low-Current CSD19534Q5A CSD19534Q5A
● VIN 10 to 60V
● IOUT up to 5A
● Up to 600kHz
60V High-Current CSD19534Q5A CSD19533Q5A
● VIN 10 to 60V
● IOUT up to 10A
● Up to 600kHz
40V Low-Current CSD18537NQ5A CSD18537NQ5A
● VIN 10 to 40V
● IOUT up to 5A
● Up to 600kHz
40V High-Current CSD18537NQ5A CSD18563Q5A
● VIN 10 to 40V
● IOUT up to 10A
● Up to 600kHz
For higher currents, parallel the high-current high-side and low-side MOSFETs
18. Q2 Q1 Sync Rectifier
Q2 Primary Side FET
CrCM/ QR Flyback for AC-DC Applications
Choosing the FET Q1
• Low Rds(on) from 2-10mΩ
• Low Rds(on) affects Diode Emulation
• Use 60V FET for 5Vout
• Use 100V FET for 19.5Vout
• <40W, QFN package
• <125W, 1 to 2 FETs in a TO-220
Operating on Critical Conduction Mode
.
19. MOSFET VDS On-Resistance
Primary
FET Q2
650V – 800V ≤ 1Ω for 20W
≤ 300mΩ for 95W
Synchronous Rectifier FET Q1
60V for 5Vout
100V for ≤ 20Vout
2 - 10mΩ
60V CSD18531Q5A
60V CSD18533Q5A
100V CSD19531Q5A
100V CSD19531KCS
100V CSD19532Q5B
100V CSD19535KCS
AC Adaptors: Universal Input 85 - 265Vac , F = 50/60Hz
Fsw = 50 - 150kHz
Vout = 1.5V - 19.5V, Pout ≤ 150w
Suggested Mid-Voltage NEXFETs - Flyback
22. Forward Converter with Active Clamp Example
Q3
Q4
Q1 Forward FET
Q2 Freewheeling FET
Q3 Active Clamp FET
Q4 Primary FET
Choosing the FETs Q1 & Q2
• Forward FET Q1 optimized for fast switching, low Qg &
low turn-off loss
• Freewheeling FET Q2 optimized for low conduction loss
and best SRs FOM (RDS(on) * Qrr)
• The number of paralleled FETs depends on the power
level and the efficiency target.
Features
• Gate drivers not needed
for Q1 & Q2. Easy to
control
• Higher efficiency operation
as reset energy is
conserved, not dissipated!
• Zero-Voltage Switching
achievable
• Transformer smaller than
regular Forward as it
utilizes more of the flux of
transformer core
23. Suggested NexFETs -
Forward Converter with Active Clamp
Solution
Primary
FET Q4
Active
Clamp
FET Q3
Forward
FET Q2
Freewheeling
FET Q3
DC-DC
36 – 75Vin
150V 150V
60V CSD18531Q5A
100V CSD19531Q5A
100V CSD19533Q5A
40V CSD18502Q5B
40V CSD18509Q5B
60V CSD18532Q5B
60V CSD18540Q5B
AC-DC Offline
85 – 265Vac
800V 650V
80V CSD19501KCS
100V CSD19531Q5A
100V CSD19531KCS
60V CSD18532Q5B
60V CSD18540Q5B
60V CSD18532KCS
Off-line AC-DC Isolated
• VIN = 85 – 265VAC, VOUT = 5 – 12V, POUT ≤250W
DC - DC Isolated Converter - Telecom, POE and Computing
• VIN = 36 – 75V, VOUT ≤ 12V, IOUT = 0 – 25A, FSW = 250kHz
24. PMP7499 12V/5A Active Clamp Forward
TI Devices
• UCC2897A Active Clamp PWM Controller
• CSD18533Q5A NexFET
• TPS2379 PD Controller http://www.ti.com/tool/pmp7499
26. Resonant LLC DC-DC Converter
Resonant LLC
• Variable frequency converter
• Eliminates switching losses in
primary FETs
• No output inductor
Choosing the FETs S1 & S2
• Controls voltage stress on output
synchronous rectifiers. Use lower rated FETs
S1 & S2
• Turned on at Zero Current Switching –
reduces gate drive losses
• Driven by secondary-side controller
31. • Current ratings and SOA are the selection criteria, not MOSFET On-
resistance
• Ruggedness and UIS (Unclamped Inductive Switching) avalanche
capability are important
• Survive rotor-stalled condition for extended intervals of time
MOSFET Selection for Motor Control
32. CSD88537ND & CSD88539ND
60-20V, Dual N-channel NexFET™ Power MOSFETs
• Brushless DC Motor Control
3 Phase Topology
Up to 9A stall current
• Stepper Motor Control
Full Bridge Topology
(2 Phase)
• Space Saving Dual SO-8
Package
• 3V Standard Threshold
• Low Thermal Resistance
• Ultra Low Qg and Qgd
• 50% Footprint Reduction over Discrete
SON5x6 or SO-8
~4A per FET for CSD88539ND
~8A per FET for CSD88537ND
• Cost competitive solution
33. NexFETs for Stepper Motor Control
• TI Motor Controller DRV8711EVM Uses
CSD18531Q5A
• Textile Machines
• ATM Machines
• Vending Machines
• Industrial Automation
CSD18537NQ5A
60V BVDSS
SON5x6
11 mΩ Rds(on)
50A Capability
CSD88537ND
60V BVDSS
Dual in SO-8
~12.5 mΩ Rds(on)
8A Capability
CSD88539ND
60V BVDSS
Dual in SO-8
23 mΩ Rds(on)
4A Capability
34. NexFETs for DC Stepper Motor Operation
Recommendation for Dual Full-Bridge DC Stepper Motor
Pre-Driver Imotor NexFET ™ # FETs BVDSS Package
DRV8711 ≤3A CSD88539ND 4x 60V Dual SO-8
DRV8711 ≤6A CSD88537ND 4x 60V Dual SO-8
DRV8711 ≤15A CSD18531Q5A 8x 60V SON5x6
37. Key Mid Voltage Evaluation Modules
• Stepper motor pre-driver: DRV8711EVM evaluation module is based on the
DRV8711 stepper motor controller paired with a NexFET device to drive a
bipolar stepper motor or two brushed DC motors.
• Motor Drive BoosterPack: The BOOSTXL-DRV8301 kit is a 10-A, 3-phase
brushless DC drive stage based on the DRV8301 pre-driver -- designed for
those learning about sensor-less brushless control techniques and drive stage
design.
• Digital power: UCD3138PSFBEVM-027 allows power developers to design a
digitally controlled, phase-shifted off-line, 12-V, 360-W power converter
application.
• Point-of-load control: TPS40170EVM-597 evaluation board features TI’s
TPS40170 synchronous step-down controllers with two NexFET devices.
38. Thank You!
• TI Now Offers up to 100V NexFET™ Power MOSFETs for Switching
Applications and Motor Control
• Opening up new range of 40-100V FETs thru 1Q and 2Q2014
• Visit our NexFET™ landing page: www.ti/com/nexfet
40. Thank You
This webinar will be available at
designworldonline.com & email
Tweet with hashtag #DWwebinar
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