This document outlines a three-phase approach to establishing a sustainability program at a facility. Phase 1 involves developing policies, setting goals, and implementing quick wins. Phase 2 focuses on defining KPIs, creating teams, benchmarking data, and deploying reporting. Phase 3 involves rolling out the program enterprise-wide, defining long-term goals, and formalizing the program into management systems. Each phase builds upon the previous one to help facilities progress towards sustainability best practices. The document also provides examples of techniques to reduce energy, water, and waste like fixing leaks and improving processes. It emphasizes establishing foundations, pursuing continuous improvement, and engaging employees.
2. Why Care? The Foundation
Phase 1, the Basics or Low
Hanging Fruit
Phase 2&3 - Techniques to
Drive Performance
3. Why Care About Sustainability
ESTABLISHING A FOUNDATION FOR CONTINUED PERFORMANCE
Increased
efficiencies
Enhanced
Brand Image
Reduced Business
Disruption Risks
Less Energy
Usage
Less Waste
Creation
Reduced Water
Consumption
4. Pursuing the Ideal State
ESTABLISHING A FOUNDATION FOR CONTINUED PERFORMANCE
3
Long-Term
Strategic Plan
Engaged &
Motivated
Employees
Compliance
Focused
Reactive
Anticipatory &
Proactive
Best-In-Class / Leader
โข Compliance
Focused
โข Cursory
Awareness
โข Lack of
Direction
โข Minimal
Management
Support
โข Engaged Employees
โข Goals and
Reporting
โข Clear Vision
โข Defined
Management
Support
โข Strategic Plan
โข Executive
Accountability
โข Performance Data
and Trends
โข Multi-Stakeholder
Engagement
5. Example: a compressed air leak may be discovered and fixed, but monthly energy usage
still increases due to inefficiencies elsewhere and lack of a holistic and monitored
perspective on energy usage.
This discourages employees and leadership.
The Tale of Two Approaches
ESTABLISHING A FOUNDATION FOR CONTINUED PERFORMANCE
Antea USA, Inc. 4
Find-and-Fix Approach
Facility pursues energy/water reductions
in an opportunistic and โad hocโ manner.
While effective in immediately engaging
employees in โhands onโ actionโฆ
โฆ successes often do not translate to
positive performance in overall metrics.
Programmatic Approach
Facility establishes a programmatic
approach to energy/water management.
While potentially more time/resource
intensive to implementโฆ
โฆ the result is strategic, sustained, and
consistent management of energy/water.
6. Following a Practical Path Forward
ESTABLISHING A FOUNDATION FOR CONTINUED PERFORMANCE
Antea USA, Inc. 5
P H A S E 2
6-9 Months
P H A S E 3
9-18 Months
Define and Deploy KPIs
Create Cross Functional
Energy/Water/Waste Teams
Define and Manage Benchmark
Data
Define and Deploy Reporting
Process
Roll-out Program Across
Enterprise
Define Long-term Stretch Goals
Review Progress and Adjust
Goals and Programs As
Necessary
Formalize into Management
Systems
Create Desired Culture for
Continuous Improvement
P H A S E 1
0-6 Months
Develop Energy, Waste and/or
Water Policy
Select Energy, Waste, & Water
Champion(s)
Confirm Short Term Goals /
Targets
Define Facility-Level Baselines
Conduct Assessments
& Implement Quick Wins
(TOP10โs)
7. Why Care? The Foundation
Phase 1, the Basics or Low
Hanging Fruit
Phase 2&3 - Techniques to
Drive Performance
8. Logically Attacking Opportunities
THE BASICS OR LOW HANGING FRUIT
Antea USA, Inc. 7
Starting With the Basics to gain momentumโฆ
Housekeeping
Process
Optimization
Raw Material
Substitution
New
Technologies
New Product
Design
9. Energy: Top 10 Basics
THE BASICS OR LOW HANGING FRUIT
Antea USA, Inc. 8
1. Reduce air pressure
2. Fix air leaks
3. Insulate pipes & valves
4. Shutdown idle equipment
5. Evaluate all set-points
6. Maintain HVAC
7. Collect steam condensate
8. Retrofit plant lighting
9. Fix steam traps and leaks
10.Train & involve employees
10. Recycle
Reuse
Reduce
Water: Top 10 Basics
THE BASICS OR LOW HANGING FRUIT
Antea USA, Inc. 9
1. Find and fix leaks
2. Optimize cleaning
3. Reduce water use in cooling towers
4. Seek alternative sources
5. Utilize lowest flow rates
6. Reduce landscaping/irrigation use
7. Utilize closed loop systems
8. Optimize equipment cooling
9. Reuse water in key applications
10.Train & involve employees
11. Waste: Top 10 Basics
THE BASICS OR LOW HANGING FRUIT
Antea USA, Inc. 10
1. Improve housekeeping
2. Implement recycling programs
3. Inspect materials upon delivery
4. Keep containers covered
5. Keep waste streams separated
6. Avoid excess inventory
7. Investigate reusable packaging
8. Ask suppliers to take back packaging
9. Optimize production schedules
10.Train & involve employees
12. Why Care? The Foundation
Phase 1, the Basics or Low
Hanging Fruit
Phase 2&3 - Techniques to
Drive Performance
13. HOW DOES MATURITY LOOK LIKE?
TECHNIQUES TO DRIVE PERFORMANCE
Antea USA, Inc. 12
โฆ a Maturing Processes Over Time
1. Optimized โ Processes are all in place and
continuous improvement is evident
2. Quantitative โ Statistic analysis of data
supports process objectives
3. Standardized โ Processes are developed
and meeting minimum performance
requirements
4. Managed โ Processes are documented to
work instruction level
5. Initial โ Processes are being performed,
process owners may have been identified
14. โฆ Building on Momentum
TECHNIQUES TO DRIVE PERFORMANCE
Antea USA, Inc. 13
P H A S E 2
6-9 Months
P H A S E 3
9-18 Months
Define and Deploy KPIs
Create Cross Functional
Energy/Water/Waste Teams
Define and Manage Benchmark
Data
Define and Deploy Reporting
Process
Roll-out Program Across
Enterprise
Define Long-term Stretch Goals
Review Progress and Adjust
Goals and Programs As
Necessary
Formalize into Management
Systems
Create Desired Culture for
Continuous Improvement
P H A S E 1
0-6 Months
Develop Energy, Waste and/or
Water Policy
Select Energy, Waste, & Water
Champion(s)
Confirm Short Term Goals /
Targets
Define Facility-Level Baselines
Conduct Assessments
& Implement Quick Wins
(TOP10โs)
15. Create a Sustainability Team to lead and
coordinate activities between the various
groups that will need to be involved in
order for the energy/water/waste project
and program to be successful.
Establish a clear purpose for the team:
๏ฑ Create and lead an ongoing
sustainability program
๏ฑ Perform a one-time
energy/water/waste reduction
assessment
Involve people with interests in the
program and who know the company.
Tip: Building Teams
TECHNIQUES TO DRIVE PERFORMANCE
14Antea USA, Inc.
P H A S E 2
6-9 Months
Create Cross Functional
Energy/Water/Waste Teams
16. D ATA C O L L E C T I O N A N D
A N A LY S I S T O O L S
โข Identify common savings opportunities and
create handbook of best practices
โข Create and use common โcalculatorsโ to
ensure consistent analysis
โข Create templates for collecting and
analyzing energy, water, and waste data
โข Develop and share case studies, including
project analyses
Tip: Data Tools
TECHNIQUES TO DRIVE PERFORMANCE
15Antea USA, Inc.
Define and Manage Benchmark
Data
P H A S E 2
6-9 Months
Client Name/Logo
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17. C O M M O N T E C H N I Q U E S F O R
B U I L D I N G E M P L O Y E E A W A R E N E S S
โข โTown Hallโ meetings
โข Posters
โข Training opportunities
โข Idea generation contests
โข โFind the most leaksโ contest or teams
โข Incentive and reward programs
โข Give out water/energy saving devices for
employees to use at home
โข Set up volunteer opportunities
โข Tour the local recycler, public water or
energy supplier
Tip: Employee Awareness and Engagement
TECHNIQUES TO DRIVE PERFORMANCE
16Antea USA, Inc.
Building employee awareness about why energy,
waste, and water are important and the role all
employees play should be immediate and ongoing.
The awareness program should focus on:
๏ง Building an understanding
๏ง Emphasizing the importance of involvement
๏ง Encouraging active involvement and
communication
Awareness building must be frequent and
continuous in order to generate excitement and
maintain attention!
Create Desired Culture for
Continuous Improvement
P H A S E 2
6-9 Months
18. T I P S F O R E F F E C T I V E W O R K S H O P S
A N D T R A I N I N G S
โข Include representatives from different
operational groups to provide full
perspective
โข Create working groups and breakout
exercises to practice what is taught
โข Use real plant projects to teach concepts
and conduct analyses
Tip: Focused Workshops and Trainings
TECHNIQUES TO DRIVE PERFORMANCE
17Antea USA, Inc.
Roll-out Program Across
Enterprise
P H A S E 3
9-18 Months
19. B E N C H M A R K I N G T O A S S E S S
M AT U R I T Y
โข Develop scorecards to define baseline and
track progress
โข Consider internal and external
benchmarking
โข Share results โ they provide important
feedback
โข Dig deep to identify gaps in performance โ
technical and cultural gaps
Tip: Benchmarking / Maturity Process
TECHNIQUES TO DRIVE PERFORMANCE
18Antea USA, Inc.
Review Progress and Adjust
Goals and Programs As
Necessary
P H A S E 3
9-18 Months
Category
Leading
Companies
TC Facilities
1. Management Support, Oversight & Defined Responsibilities 3.6 2.4
2. Energy Policies & Commitments 3.3 2.3
3. Energy Review 3.4 2.3
4. Baseline 3.3 2.0
5. Key Performance Indicators 3.3 3.1
6. Objectives, Targets & Action Plans 2.9 2.3
7. Competence, Training & Awareness 3.3 1.6
8. Communication 3.4 2.0
9. Documentation 3.1 1.6
10. Operational Control 3.6 2.0
11. Design 4.0 2.7
12. Procurement 3.0 2.0
13. Monitoring, Measurement & Analysis 3.9 2.1
14. Compliance 3.7 3.7
15. Audits 3.7 1.6
16. Corrective Actions 3.7 1.9
17. Record Control 2.0 1.8
18. Steam Systems 3.2 3.0
19. Motors & Pumps 3.2 3.4
20. Refrigeration Systems 1.9 3.3
21. Auxiliary Utility Systems 1.5 2.8
TOTAL 3.2 2.4
Explanation/information: In this sheet all main questions of the energy benchmarking assessment are presented.
Calculated are the average values of each main question. These averages are divided into two groups: Leading
Companies and TC Facilities.
ENERGY BENCHMARKING TOOL
21. B E T T E R B U S I N E S S ,
B E T T E R W O R L Dโ
Antea Group
USA Headquarters
5910 Rice Creek Parkway, Suite 100
St. Paul, MN 55126, USA
USA Toll Free: +1 800 477 7411
International: +1 651 639 9443
www.anteagroup.com
Steven Meun
Consultant
+1 612 562 7414
steven.meun@anteagroup.com
Thank you!!