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Digital
A quality control
discipline
built on a rich library of
know-how ensuring a
cascaded strategy
deployment culture at all
levels of your organisation
Setup and
start in only
30 minutes!
Add team
Add
auditor
DO
5S
Pre-given checklists
rich in information
containing
all the 5S know-how
you need to begin
A quality control
discipline
built on a rich library of
know-how ensuring a
cascaded strategy
deployment culture at all
levels of your organisation
1-2-3
START!
Setup and start in only 30 minutes!
1. Schedule 5S exercises
(audits) at the team level
2. Identify non conformances
3. Analyse & prioritise
corrective actions
4. ACT on opportunity
Your top-down dashboard view giving 360° visibility into all scheduled audits
5S
and get
organised
Articulate quality control into a
business-as-usual discipline at
the team level and roll it all up
to get a real time 360°
company view.
With its rich set of out-of-the-
box reports created together
with a team of Swiss French
engineers, quality control
becomes business as usual
Report
View your
CURRENT
to
TARGET
transition
360° visibility into change
Capture, track & report corrective actions
Simple reporting to
communicate change
management initiatives
Create your
own
BEFORE
vs
AFTER
visual boards
Your customised ‘Kaizen’ canvas
Same shop - PRE/POST 5S
• Capture
observations
• Upload photos
• Communicate
progress
BEFORE
observations
Shop floor is cluttered with unused
change pieces from the auxiliary wood
shop and instrumentation pieces not used
in daily fixing exercises
AFTER
observations
Shop floor is cluttered with unused
change pieces from the auxiliary wood
shop and instrumentation pieces not used
in daily fixing exercises
Train and start working in 30 minutes
Teach 5S in minutes, sustain it for years
Super easy and fun-to-use
THE 5S
TOOLKIT
5S – Seiri (sort)
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
1.
Unneeded
equipment, tools,
furniture, etc. are
present
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
2.
Unneeded items are
on walls, notice
boards, etc.
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
3.
Unneeded items are
present in walkways,
stairways, corners,
fire exits, etc.
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
4.
Unneeded inventory,
supplies, parts, or
materials are
present.
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
5.
Safety hazards
(water, oil, chemical,
machines) exist
5S – Seiton
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
1.
Correct places for
items are not
obvious
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
2.
Items are not in their
correct places
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
3.
Walkways,
workstations,
equipment locations,
are not indicated
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
4.
Items are not
immediately put
away after use
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
5.
Height and quality
limits are not
obvious
5S – Seiso
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
1.
Floors, walls, stairs,
and surfaces contain
dirt, oil and grease
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
2.
Equipment is not
kept clean and free
of dirt, oil, and
grease
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
3.
Cleaning materials
are not easily
accessible
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
4.
Lines, labels, signs,
etc. are not clean
and unbroken
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
5.
Cleaning problems of
other kinds are
present
5S – Seiketsu
Standardize
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
1.
Necessary
information is not
visible
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
2.
All standards are not
known and visible
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
3.
Checklists don't exist
for all cleaning and
maintenance jobs
Always
This issue is often
present
This issue is sometimes
present
This issue is rarely
present
This is not an issue
4.
All quantities and
limits are not easily
recognisable
Nothing is findable
within 30 seconds
Many items are not
findable within 30
seconds
Some items are not
finable within 30
seconds
Very few items are
not findable within 30
seconds
All items are findable
within 30 seconds
5.
How many items
cannot be located in
30 seconds?
5S – Shitsuke
Nobody understands
the 5S principles
Many workers do not
understand the 5S
principles
Some workers do not
understand the 5S
principles
Very few workers do
not understand the
5S principles
Everybody
understand the 5S
principles
1.
How many workers
do not understand
the 5S principles
The daily 5S was
never performed
The daily 5s was
rarely performed
The daily 5S was
sometimes
performed
The daily 5S was
often performed
The daily 5S was
always performed
2.
How many times last
week was daily 5S
not performed
Personal belongings
are never stored
neatly
Personal belongings
are rarely stored
neatly
Personal belongings
are sometimes stored
neatly
Personal belongings
are often stored
neatly
Personal belongings
are always stored
neatly
3.
Number of times
that personal
belongings are not
neatly stored
Updated job aids are
never available
Updated job aids are
rarely available
Updated job aids are
sometimes available
Updated job aids are
often available
Updated job aids are
always available
4.
Number of times job
aids are not available
or not up to date
TOPP Tactical Intelligence, Ltd.
27 Old Gloucester Street, London
WC1N 3AX
www.toppti.com
info@toppti.com
Contact us to let us show you how to put
theory into practice
Follow us on LinkedIn for
daily updates and
value-add content on
continuous
improvement
www.linkedin.com/company/topp-tactical-intelligence-srls/

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5S Digital Audit - with toolkit

  • 2. A quality control discipline built on a rich library of know-how ensuring a cascaded strategy deployment culture at all levels of your organisation Setup and start in only 30 minutes! Add team Add auditor DO 5S Pre-given checklists rich in information containing all the 5S know-how you need to begin
  • 3. A quality control discipline built on a rich library of know-how ensuring a cascaded strategy deployment culture at all levels of your organisation 1-2-3 START! Setup and start in only 30 minutes! 1. Schedule 5S exercises (audits) at the team level 2. Identify non conformances 3. Analyse & prioritise corrective actions 4. ACT on opportunity Your top-down dashboard view giving 360° visibility into all scheduled audits
  • 4. 5S and get organised Articulate quality control into a business-as-usual discipline at the team level and roll it all up to get a real time 360° company view. With its rich set of out-of-the- box reports created together with a team of Swiss French engineers, quality control becomes business as usual Report
  • 6. Capture, track & report corrective actions Simple reporting to communicate change management initiatives
  • 7. Create your own BEFORE vs AFTER visual boards Your customised ‘Kaizen’ canvas Same shop - PRE/POST 5S • Capture observations • Upload photos • Communicate progress BEFORE observations Shop floor is cluttered with unused change pieces from the auxiliary wood shop and instrumentation pieces not used in daily fixing exercises AFTER observations Shop floor is cluttered with unused change pieces from the auxiliary wood shop and instrumentation pieces not used in daily fixing exercises
  • 8. Train and start working in 30 minutes Teach 5S in minutes, sustain it for years Super easy and fun-to-use
  • 10. 5S – Seiri (sort)
  • 11. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 1. Unneeded equipment, tools, furniture, etc. are present
  • 12. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 2. Unneeded items are on walls, notice boards, etc.
  • 13. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 3. Unneeded items are present in walkways, stairways, corners, fire exits, etc.
  • 14. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 4. Unneeded inventory, supplies, parts, or materials are present.
  • 15. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 5. Safety hazards (water, oil, chemical, machines) exist
  • 17. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 1. Correct places for items are not obvious
  • 18. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 2. Items are not in their correct places
  • 19. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 3. Walkways, workstations, equipment locations, are not indicated
  • 20. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 4. Items are not immediately put away after use
  • 21. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 5. Height and quality limits are not obvious
  • 23. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 1. Floors, walls, stairs, and surfaces contain dirt, oil and grease
  • 24. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 2. Equipment is not kept clean and free of dirt, oil, and grease
  • 25. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 3. Cleaning materials are not easily accessible
  • 26. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 4. Lines, labels, signs, etc. are not clean and unbroken
  • 27. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 5. Cleaning problems of other kinds are present
  • 29. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 1. Necessary information is not visible
  • 30. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 2. All standards are not known and visible
  • 31. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 3. Checklists don't exist for all cleaning and maintenance jobs
  • 32. Always This issue is often present This issue is sometimes present This issue is rarely present This is not an issue 4. All quantities and limits are not easily recognisable
  • 33. Nothing is findable within 30 seconds Many items are not findable within 30 seconds Some items are not finable within 30 seconds Very few items are not findable within 30 seconds All items are findable within 30 seconds 5. How many items cannot be located in 30 seconds?
  • 35. Nobody understands the 5S principles Many workers do not understand the 5S principles Some workers do not understand the 5S principles Very few workers do not understand the 5S principles Everybody understand the 5S principles 1. How many workers do not understand the 5S principles
  • 36. The daily 5S was never performed The daily 5s was rarely performed The daily 5S was sometimes performed The daily 5S was often performed The daily 5S was always performed 2. How many times last week was daily 5S not performed
  • 37. Personal belongings are never stored neatly Personal belongings are rarely stored neatly Personal belongings are sometimes stored neatly Personal belongings are often stored neatly Personal belongings are always stored neatly 3. Number of times that personal belongings are not neatly stored
  • 38. Updated job aids are never available Updated job aids are rarely available Updated job aids are sometimes available Updated job aids are often available Updated job aids are always available 4. Number of times job aids are not available or not up to date
  • 39. TOPP Tactical Intelligence, Ltd. 27 Old Gloucester Street, London WC1N 3AX www.toppti.com info@toppti.com Contact us to let us show you how to put theory into practice Follow us on LinkedIn for daily updates and value-add content on continuous improvement www.linkedin.com/company/topp-tactical-intelligence-srls/