This document provides specifications for various hydraulic press heads and their accessories for crimping electrical connectors. It includes details on storage dimensions and weights for the press heads, their maximum crimping force and operating pressure, as well as the main applications and crimping capacity for different conductor and connector types for each head and die set. Adaptor options are also listed that allow the heads to use dies compatible with 130kN tools.

1. HYDRAULIC PRESSHEADS
general features
STORAGE
Type
Dimensions mm
Weight
kg
VAL ECW-H3D* 345x305xh90
Supplied
with the tool
4,2
Available
upon request
—
D
Crimping Max operating D i m e n s i o n s m m
force
pressure
kN
bar
length
width
230
700
290
ECW-H3D
Weight
kg
120
5,5
* Suitable for storage of the head and 10 sets of dies
ECW-H3D ACCESSORIES FOR CUTTING CONDUCTORS
Die Type
Conductor Type
Cutting Capacity
M A I N A P P L I C AT I O N - m a x s e c t i o n m m 2
L.V. lugs
and splices
Insulated
terminals
630
“C” sleeve
connectors
300
Ø 20 mm
Cu, Alu, Aldrey and Alu-Steel
Ø 20 mm
Extra flexible steel with ≥ 200 strands
This die is suitable to cut steel conductors
WT2-3D (R ≤ 160 daN/mm2) having the most common strandings, i.e.:
19 x 1,2 = Ø est. 6,0 mm
7 x 3,0 = Ø est. 9,0 mm
19 x 2,1 = Ø est. 10,5 mm
19 x 2,3 = Ø est. 11,5 mm
H.V. lugs
and splices
240
630
Hydraulic presshead complete
with quick automatic coupler for
connection to a hydraulic pump
with a working pressure of 700
bar max, (see page 138-140).
Adaptor type AU230-130D is
available as an optional extra
enabling the head
to utilise the semicircular slotted dies
which are common to most
130 kN tools. Also available is
a series of dies for the compression of
DIN electrical connectors, and a die for
cutting copper, aluminium, aldrey, aluminium-steel and steel conductors.
RHU 231
STORAGE
Type
VAL 231*
Supplied
Dimensions mm Weight with the tool
kg
470x273xh96
7,2
D
Available
upon request
—
* Suitable for storage of the head and dies for aluminium
compression
Crimping Max operating D i m e n s i o n s m m
force
pressure
kN
bar
length
width
230
700
320
110
Cu lugs and splices
500
Supplied
Dimensions mm Weight with the tool
kg
D
—
Available
upon request
—
D
Crimping Max operating D i m e n s i o n s m m
force
pressure
kN
bar
length
width
230
700
VAL 230-630
193
9,0
Cu lugs
and splices
Alu lugs
and splices
400
“C” sleeve
connectors
630
H.V. lugs
and splices
185
400
Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a working
pressure of 700 bar max, (see page 138-140).
It allows for crimping up to 630 sqmm aluminium (according to HN 68 S90). Adapter AU 230-130 C, is
VAL MAT 230-630
STORAGE
Supplied
Dimensions mm Weight
kg
with the tool
—
—
* Suitable for storage of the head
** Suitable for storage of 10 sets of dies
Available
upon request
D
D
520
700
VAL 520
306
available as an
optional extra
enabling the head to utilise the semicircular slotted
dies which are common to most
130 kN tools.
RHU 520
Crimping Max operating D i m e n s i o n s m m
force
pressure
kN
bar
length
width
Weight
kg
200
18,0
M A I N A P P L I C AT I O N - m a x s e c t i o n m m 2
Lugs and splices
1200
VAL MAT 520
365
Weight
kg
M A I N A P P L I C AT I O N - m a x s e c t i o n m m 2
* Suitable for storage of the head
** Suitable for storage of the accessories
VAL 520*
384x231xh145 3,2
VAL MAT 520** 500x310xh68 5,1
For crimping up
to 500 sqmm aluminium.
Dies are available also
for crimping copper connectors.
RHU 230-630
VAL 230-630* 405x230xh145 3,5
VAL MAT 230-630* 290x260xh70 3,1
Type
630
Hydraulic presshead complete with quick automatic
coupler for connection to a hydraulic pump with a working pressure of 700 bar max, (see page 138-140).
STORAGE
Type
6,4
M A I N A P P L I C AT I O N - m a x s e c t i o n m m 2
Alu lugs and splices
VAL 231
Weight
kg
H.V. overhead lines
630
Hydraulic presshead complete with quick automatic
coupler for connection to a hydraulic pump with a working pressure of 700 bar max, (see page 138-140).
Adaptor type AU520-130C is available as an optional
These tools are supplied without dies. For die selection, please refer to chart on pages 144 to 150
extra enabling the
head to utilise the
semi-circular slotted
dies which are common
to most 130 kN tools.
105