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HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300
OPERATIONAL DATA
Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300
Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230
Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30
WEIGHTS
Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115
Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260
DIMENSIONS
Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830
Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040
HYDRAULIC DATA
Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300
Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500
Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100
POWER PACK TYPE
(recommended)
Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request
Water cooled P-750W P-750W P-1600W P-1600W on request
HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200
OPERATIONAL DATA
Max. blow energy on the pile kNm 50 75 110 150 200
Min. blow energy on the pile kNm 1 3.7 6 10 10
Blow rate at max. blow energy bl/min 50 50 40 40 40
WEIGHTS
Ram ton 3.3 5.7 7.9 11 13.6
Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5
DIMENSIONS
Outer diam. hammer mm 660 762 1020 1020 1330
Length hammer mm 5280 6115 5600 6380 5660
HYDRAULIC DATA
Operating pressure bar 220 270 260 280 280
Oil flow (5) l/min 200 250 460 460 750
Hose ID mm 32 32 38 38 50
POWER PACK TYPE
(recommended)
Air cooled P-250 P-250 P-460 P-460 P-750L
Water cooled P-750W
POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W
OPERATIONAL
Max. pressure bar 350 350 350 350 350 350
Max. oil flow (5) l/min 170 250 460 750 750 1600
Power kW 130 167 344 435 450 1040
DIMENSIONS
Length mm 2900 3500 4000 4500 6040 6060
Width mm 1200 1300 1500 1800 2440 2438
Height mm 1650 1850 2250 2300 3200 2896
WEIGHTS
Net weight kg 3000 3600 5500 8500 13000 32000
Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500
TECHNICALSPECIFICATIONS
Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304
website: www.ihchh.com • e-mail: info@ihchh.com
ACCESSORIES
• Pile sleeves
• Sleeve inserts
• Anvils
• Pile cap
• Sheet legs
• Leader claws
• Chisels
• Hoisting cats
• Hose reels
• Winches
• Control cabins
• Printers
• Monitoring equipment
• Noise reduction packages
NOTES
1) When using recommended power
pack.
2) Hammer weight without anvil/pile cap
and pile sleeve.
3) Sleeve and anvil dimensions and
weight depend on application.
Information on request.
4) Length without anvil/pile cap and pile
sleeve.
5) All hamers and power packs can be
operated using bio-degradable oil.
All data approximate and depend on final
design and lay-out
IHC Hydrohammer BV
IHC Hydrohammer BV
Your dealer:
OPERATING PRINCIPLE
The operating cycle begins with the lifting phase of
the ram (ram weight, ram pin and piston rod are
forged in one piece). Valve P in the pressure line is
opened and valve R in the return line is closed. When
the preset stroke position point is reached, the
valves are automatically reversed allowing the ram
to start its downward stroke. The ram is accelerated
by pressurized gas above the piston and reaches a
maximum acceleration of 2g. This reduces the
necessary maximum stroke and at the same time
increases the blow rate of the hammer. After impact
the cycle repeats itself automatically.
The ram is guided by oil lubricated upper and lower
bearings (some types have greased lower bearings).
This eliminates wear on the ram. The hammer
operates under every inclination, even horizontally
thanks to the cap pressure.
On impact the ram strikes either a solid steel anvil
(for steel piles), or a pile cap (for concrete piles).
The pile cap contains a hammer cushion on top and
a pile cushion at the bottom.
The hammer can operate leader guided or free
hanging. For the latter the hammer is equipped with
a pile sleeve for sufficient stability when driving.
UNIVERSAL
AND UNIQUE
The hydraulically operated
Hydrohammer®
combines a
solid one-piece ram with a
fully enclosed hammer
housing. The result is an
elegant yet robust and
reliable hammer. The
unique design permits
universal use.
The hammer is suitable for
all types of piling and
foundation works ranging
from impact sensitive
concrete piles, to large and
long offshore caisson piles,
and also includes
underwater rock breaking
at full energy.
The concept is based on
more than 30 years of
construction and
operational experience
with hydraulically operated
impact hammers.
IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group
2
9
1
3
4
5
6
7
1. Valve plate
2. Upper leader
attachment
3. Accumulator
4. Piston
5. Upper bearing
6. Hammer housing
7. Ram
8. Lower bearing
9. Lower leader
attachment
10. Shock absorber
11. Pile sleeve
12. Pile
13. Anvil/Pile cap
12
11
8
IHC Hydrohammer guest rooms Local area map Kinderdijk
HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300
OPERATIONAL DATA
Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300
Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230
Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30
WEIGHTS
Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115
Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260
DIMENSIONS
Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830
Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040
HYDRAULIC DATA
Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300
Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500
Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100
POWER PACK TYPE
(recommended)
Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request
Water cooled P-750W P-750W P-1600W P-1600W on request
HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200
OPERATIONAL DATA
Max. blow energy on the pile kNm 50 75 110 150 200
Min. blow energy on the pile kNm 1 3.7 6 10 10
Blow rate at max. blow energy bl/min 50 50 40 40 40
WEIGHTS
Ram ton 3.3 5.7 7.9 11 13.6
Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5
DIMENSIONS
Outer diam. hammer mm 660 762 1020 1020 1330
Length hammer mm 5280 6115 5600 6380 5660
HYDRAULIC DATA
Operating pressure bar 220 270 260 280 280
Oil flow (5) l/min 200 250 460 460 750
Hose ID mm 32 32 38 38 50
POWER PACK TYPE
(recommended)
Air cooled P-250 P-250 P-460 P-460 P-750L
Water cooled P-750W
POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W
OPERATIONAL
Max. pressure bar 350 350 350 350 350 350
Max. oil flow (5) l/min 170 250 460 750 750 1600
Power kW 130 167 344 435 450 1040
DIMENSIONS
Length mm 2900 3500 4000 4500 6040 6060
Width mm 1200 1300 1500 1800 2440 2438
Height mm 1650 1850 2250 2300 3200 2896
WEIGHTS
Net weight kg 3000 3600 5500 8500 13000 32000
Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500
TECHNICALSPECIFICATIONS
Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304
website: www.ihchh.com • e-mail: info@ihchh.com
ACCESSORIES
• Pile sleeves
• Sleeve inserts
• Anvils
• Pile cap
• Sheet legs
• Leader claws
• Chisels
• Hoisting cats
• Hose reels
• Winches
• Control cabins
• Printers
• Monitoring equipment
• Noise reduction packages
NOTES
1) When using recommended power
pack.
2) Hammer weight without anvil/pile cap
and pile sleeve.
3) Sleeve and anvil dimensions and
weight depend on application.
Information on request.
4) Length without anvil/pile cap and pile
sleeve.
5) All hamers and power packs can be
operated using bio-degradable oil.
All data approximate and depend on final
design and lay-out
IHC Hydrohammer BV
IHC Hydrohammer BV
Your dealer:
OPERATING PRINCIPLE
The operating cycle begins with the lifting phase of
the ram (ram weight, ram pin and piston rod are
forged in one piece). Valve P in the pressure line is
opened and valve R in the return line is closed. When
the preset stroke position point is reached, the
valves are automatically reversed allowing the ram
to start its downward stroke. The ram is accelerated
by pressurized gas above the piston and reaches a
maximum acceleration of 2g. This reduces the
necessary maximum stroke and at the same time
increases the blow rate of the hammer. After impact
the cycle repeats itself automatically.
The ram is guided by oil lubricated upper and lower
bearings (some types have greased lower bearings).
This eliminates wear on the ram. The hammer
operates under every inclination, even horizontally
thanks to the cap pressure.
On impact the ram strikes either a solid steel anvil
(for steel piles), or a pile cap (for concrete piles).
The pile cap contains a hammer cushion on top and
a pile cushion at the bottom.
The hammer can operate leader guided or free
hanging. For the latter the hammer is equipped with
a pile sleeve for sufficient stability when driving.
UNIVERSAL
AND UNIQUE
The hydraulically operated
Hydrohammer®
combines a
solid one-piece ram with a
fully enclosed hammer
housing. The result is an
elegant yet robust and
reliable hammer. The
unique design permits
universal use.
The hammer is suitable for
all types of piling and
foundation works ranging
from impact sensitive
concrete piles, to large and
long offshore caisson piles,
and also includes
underwater rock breaking
at full energy.
The concept is based on
more than 30 years of
construction and
operational experience
with hydraulically operated
impact hammers.
IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group
2
9
1
3
4
5
6
7
1. Valve plate
2. Upper leader
attachment
3. Accumulator
4. Piston
5. Upper bearing
6. Hammer housing
7. Ram
8. Lower bearing
9. Lower leader
attachment
10. Shock absorber
11. Pile sleeve
12. Pile
13. Anvil/Pile cap
12
11
8
IHC Hydrohammer guest rooms Local area map Kinderdijk
HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300
OPERATIONAL DATA
Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300
Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230
Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30
WEIGHTS
Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115
Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260
DIMENSIONS
Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830
Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040
HYDRAULIC DATA
Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300
Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500
Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100
POWER PACK TYPE
(recommended)
Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request
Water cooled P-750W P-750W P-1600W P-1600W on request
HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200
OPERATIONAL DATA
Max. blow energy on the pile kNm 50 75 110 150 200
Min. blow energy on the pile kNm 1 3.7 6 10 10
Blow rate at max. blow energy bl/min 50 50 40 40 40
WEIGHTS
Ram ton 3.3 5.7 7.9 11 13.6
Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5
DIMENSIONS
Outer diam. hammer mm 660 762 1020 1020 1330
Length hammer mm 5280 6115 5600 6380 5660
HYDRAULIC DATA
Operating pressure bar 220 270 260 280 280
Oil flow (5) l/min 200 250 460 460 750
Hose ID mm 32 32 38 38 50
POWER PACK TYPE
(recommended)
Air cooled P-250 P-250 P-460 P-460 P-750L
Water cooled P-750W
POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W
OPERATIONAL
Max. pressure bar 350 350 350 350 350 350
Max. oil flow (5) l/min 170 250 460 750 750 1600
Power kW 130 167 344 435 450 1040
DIMENSIONS
Length mm 2900 3500 4000 4500 6040 6060
Width mm 1200 1300 1500 1800 2440 2438
Height mm 1650 1850 2250 2300 3200 2896
WEIGHTS
Net weight kg 3000 3600 5500 8500 13000 32000
Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500
TECHNICALSPECIFICATIONS
Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304
website: www.ihchh.com • e-mail: info@ihchh.com
ACCESSORIES
• Pile sleeves
• Sleeve inserts
• Anvils
• Pile cap
• Sheet legs
• Leader claws
• Chisels
• Hoisting cats
• Hose reels
• Winches
• Control cabins
• Printers
• Monitoring equipment
• Noise reduction packages
NOTES
1) When using recommended power
pack.
2) Hammer weight without anvil/pile cap
and pile sleeve.
3) Sleeve and anvil dimensions and
weight depend on application.
Information on request.
4) Length without anvil/pile cap and pile
sleeve.
5) All hamers and power packs can be
operated using bio-degradable oil.
All data approximate and depend on final
design and lay-out
IHC Hydrohammer BV
IHC Hydrohammer BV
Your dealer:
OPERATING PRINCIPLE
The operating cycle begins with the lifting phase of
the ram (ram weight, ram pin and piston rod are
forged in one piece). Valve P in the pressure line is
opened and valve R in the return line is closed. When
the preset stroke position point is reached, the
valves are automatically reversed allowing the ram
to start its downward stroke. The ram is accelerated
by pressurized gas above the piston and reaches a
maximum acceleration of 2g. This reduces the
necessary maximum stroke and at the same time
increases the blow rate of the hammer. After impact
the cycle repeats itself automatically.
The ram is guided by oil lubricated upper and lower
bearings (some types have greased lower bearings).
This eliminates wear on the ram. The hammer
operates under every inclination, even horizontally
thanks to the cap pressure.
On impact the ram strikes either a solid steel anvil
(for steel piles), or a pile cap (for concrete piles).
The pile cap contains a hammer cushion on top and
a pile cushion at the bottom.
The hammer can operate leader guided or free
hanging. For the latter the hammer is equipped with
a pile sleeve for sufficient stability when driving.
UNIVERSAL
AND UNIQUE
The hydraulically operated
Hydrohammer®
combines a
solid one-piece ram with a
fully enclosed hammer
housing. The result is an
elegant yet robust and
reliable hammer. The
unique design permits
universal use.
The hammer is suitable for
all types of piling and
foundation works ranging
from impact sensitive
concrete piles, to large and
long offshore caisson piles,
and also includes
underwater rock breaking
at full energy.
The concept is based on
more than 30 years of
construction and
operational experience
with hydraulically operated
impact hammers.
IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group
2
9
1
3
4
5
6
7
1. Valve plate
2. Upper leader
attachment
3. Accumulator
4. Piston
5. Upper bearing
6. Hammer housing
7. Ram
8. Lower bearing
9. Lower leader
attachment
10. Shock absorber
11. Pile sleeve
12. Pile
13. Anvil/Pile cap
12
11
8
IHC Hydrohammer guest rooms Local area map Kinderdijk
TWO SERIES OF HAMMERS:
S AND SC
The IHC Hydrohammers®
are
available in two series; the S and SC
series. The ram weight of the S series is
relatively light and the hammer gets a
greater part of its energy from
acceleration due to the gas pressure on
top of the piston.
This makes the hammer ideal for
driving steel piles, such as casings,
H-beams and offshore piles.
The SC series have a heavier ram
weight and lower acceleration because
of the lower cap pressure.
With the same stroke as the S series,
the SC series have a lower impact
velocity, making these hammers the
better choice for driving concrete piles,
or when a universal hammer for
various types of piles is required.
DRIVEABILITY
A proper choice for a hammer can
only be made after careful
interpretation and assessment of the
properties of the soil. To support its
users IHC has a staff of experienced
civil engineers to assist them with
pre- and post-pile driving analyses.
These driveability studies are carried
out using the most sophisticated
computer programs (IHCWAVE and
TNOWAVE).
These programs are also used
to enable IHC design engineers to
optimize hammer components.
RAKED PILES
By adjusting the gas pressure above
the ram’s piston head the ratio between
the energy delivered by gravity and by
gas energy can be adjusted.
When driving raked piles the gas
pressure is increased to compensate
for the loss of gravity energy. Battered
piles up to a rake of 1:1 (45 degrees)
can be driven at almost full energy.
It is even possible to drive horizontally.
In this case it is only the gas pressure
which accelerates the ram.
SHEET PILES
For driving sheet piles both the S series
and SC series can be equipped with
“sheet legs”. These legs give the
hammer the required stability when
driving sheet piles in a free riding mode.
This eliminates the necessity of a
leader and driving can be done with the
aid of a regular crane.
OFFSHORE / UNDERWATER
OPERATIONS
The enclosed hammer housing makes
the hammer suitable for underwater
operations. Compressed air inside the
hammer housing and at the location of
impact is required to prevent water
entrainment.
ROCK BREAKING
If equipped with a chisel set, the
Hydrohammer®
is transformed into a
highly effective and powerful rock
breaker. As the S series have the
highest impact velocity, this type is the
most suitable for producing the high
impact force necessary for breaking
rock, cemented layers, concrete floors,
and slabs.
The record water depth for an IHC
Hydrohammer®
is 900 meters in the Gulf
of Mexico. Driving at even greater
depths can be expected in the near
future.
For deep water applications a special
air valve is available which
automatically adjusts the housing
pressure to the prevalent hydrostatic
water pressure outside the hammer.
Blow count
Pilingresistance
IHC Hydrohammer BV
SERVICE / TRAINING
Worldwide both IHC and
IHC Hydrohammer®
are well-known for
their reliability and the excellent quality
of service and support, and the
worldwide distribution network.
All dealers have experienced service
engineers and have a wide variety of
spare parts to supply customers
immediately from stock.
As a further service to customers,
IHC Hydrohammer®
also provides
various training courses at their own test
facility at Kinderdijk. These courses
enable customers to become
acquainted with the equipment and
operating principles and provide detailed
training to the customer’s service
engineers.
Courses can also be tailor-made to meet
customer needs.
HAMMER CONTROL AND
MONITORING
All hydraulic functions of the hammers
are electronically controlled and
monitored. This ensures optimum
control of the energy, blow rate and an
optimum transfer of the energy into the
pile head.
Safety features are built into the
controls. They include protection
against too high or too low a ram
stroke, too high level and incorrect
hammer/pile positioning.
The electronic signals from the hammer
sensors and from the power pack
controls are fed into a single control
box. In the event of a malfunction the
control box software assists in solving
the problem. The piling data can be
printed on site or stored in a data
logger. The data logger option
facilitates information transfer to a PC,
allowing engineers to conduct detailed
analysis of the driving operation.
CAST-IN-SITU PILES
One of the unique features of the IHC
Hydrohammer®
design, besides its
sturdiness and high level of
controllability, is its ability to facilitate
extraction of earlier driven casings.
For extraction a special clamp system
rigidly connects the pile head and
hammer housing. Line pull from the
crane is transferred to the pile via the
clamp. High frequency operation of the
hammer with extremely low energy per
blow reduces frictional resistance,
enabling pile extraction at crane loads
significantly lower than used for
conventional static pulling.
Under extremely difficult
circumstances it is even possible to
generate an additional upward force by
impacting the hammer housing in an
upward direction. This can set a
jammed pile into motion.
This combination of features means
that only one hammer is needed for
both driving and extracting, making
them ideal for handling cast-in-situ
(vibro) piles.
A top stroke limiter is standard
equipment on the S-35, S-70, S-90,
S-120 and S-150 models.
NOISE INSULATION
ENCLOSURES
A new feature of the Hydrohammer®
is
the possibility to equip the hammer with
a noise reduction package.
This consists of an enclosure at the
point of impact and bellow sections
around the pile. Their design was
developed in collaboration with the
Dutch Research Institute TNO/TPD.
Noise levels can be reduced to less
than 80 dB(A) at 7 meters, which is a
great improvement in noise emission
levels for today’s building sites.
IHC Hydrohammer BV
TWO SERIES OF HAMMERS:
S AND SC
The IHC Hydrohammers®
are
available in two series; the S and SC
series. The ram weight of the S series is
relatively light and the hammer gets a
greater part of its energy from
acceleration due to the gas pressure on
top of the piston.
This makes the hammer ideal for
driving steel piles, such as casings,
H-beams and offshore piles.
The SC series have a heavier ram
weight and lower acceleration because
of the lower cap pressure.
With the same stroke as the S series,
the SC series have a lower impact
velocity, making these hammers the
better choice for driving concrete piles,
or when a universal hammer for
various types of piles is required.
DRIVEABILITY
A proper choice for a hammer can
only be made after careful
interpretation and assessment of the
properties of the soil. To support its
users IHC has a staff of experienced
civil engineers to assist them with
pre- and post-pile driving analyses.
These driveability studies are carried
out using the most sophisticated
computer programs (IHCWAVE and
TNOWAVE).
These programs are also used
to enable IHC design engineers to
optimize hammer components.
RAKED PILES
By adjusting the gas pressure above
the ram’s piston head the ratio between
the energy delivered by gravity and by
gas energy can be adjusted.
When driving raked piles the gas
pressure is increased to compensate
for the loss of gravity energy. Battered
piles up to a rake of 1:1 (45 degrees)
can be driven at almost full energy.
It is even possible to drive horizontally.
In this case it is only the gas pressure
which accelerates the ram.
SHEET PILES
For driving sheet piles both the S series
and SC series can be equipped with
“sheet legs”. These legs give the
hammer the required stability when
driving sheet piles in a free riding mode.
This eliminates the necessity of a
leader and driving can be done with the
aid of a regular crane.
OFFSHORE / UNDERWATER
OPERATIONS
The enclosed hammer housing makes
the hammer suitable for underwater
operations. Compressed air inside the
hammer housing and at the location of
impact is required to prevent water
entrainment.
ROCK BREAKING
If equipped with a chisel set, the
Hydrohammer®
is transformed into a
highly effective and powerful rock
breaker. As the S series have the
highest impact velocity, this type is the
most suitable for producing the high
impact force necessary for breaking
rock, cemented layers, concrete floors,
and slabs.
The record water depth for an IHC
Hydrohammer®
is 900 meters in the Gulf
of Mexico. Driving at even greater
depths can be expected in the near
future.
For deep water applications a special
air valve is available which
automatically adjusts the housing
pressure to the prevalent hydrostatic
water pressure outside the hammer.
Blow count
Pilingresistance
IHC Hydrohammer BV
SERVICE / TRAINING
Worldwide both IHC and
IHC Hydrohammer®
are well-known for
their reliability and the excellent quality
of service and support, and the
worldwide distribution network.
All dealers have experienced service
engineers and have a wide variety of
spare parts to supply customers
immediately from stock.
As a further service to customers,
IHC Hydrohammer®
also provides
various training courses at their own test
facility at Kinderdijk. These courses
enable customers to become
acquainted with the equipment and
operating principles and provide detailed
training to the customer’s service
engineers.
Courses can also be tailor-made to meet
customer needs.
HAMMER CONTROL AND
MONITORING
All hydraulic functions of the hammers
are electronically controlled and
monitored. This ensures optimum
control of the energy, blow rate and an
optimum transfer of the energy into the
pile head.
Safety features are built into the
controls. They include protection
against too high or too low a ram
stroke, too high level and incorrect
hammer/pile positioning.
The electronic signals from the hammer
sensors and from the power pack
controls are fed into a single control
box. In the event of a malfunction the
control box software assists in solving
the problem. The piling data can be
printed on site or stored in a data
logger. The data logger option
facilitates information transfer to a PC,
allowing engineers to conduct detailed
analysis of the driving operation.
CAST-IN-SITU PILES
One of the unique features of the IHC
Hydrohammer®
design, besides its
sturdiness and high level of
controllability, is its ability to facilitate
extraction of earlier driven casings.
For extraction a special clamp system
rigidly connects the pile head and
hammer housing. Line pull from the
crane is transferred to the pile via the
clamp. High frequency operation of the
hammer with extremely low energy per
blow reduces frictional resistance,
enabling pile extraction at crane loads
significantly lower than used for
conventional static pulling.
Under extremely difficult
circumstances it is even possible to
generate an additional upward force by
impacting the hammer housing in an
upward direction. This can set a
jammed pile into motion.
This combination of features means
that only one hammer is needed for
both driving and extracting, making
them ideal for handling cast-in-situ
(vibro) piles.
A top stroke limiter is standard
equipment on the S-35, S-70, S-90,
S-120 and S-150 models.
NOISE INSULATION
ENCLOSURES
A new feature of the Hydrohammer®
is
the possibility to equip the hammer with
a noise reduction package.
This consists of an enclosure at the
point of impact and bellow sections
around the pile. Their design was
developed in collaboration with the
Dutch Research Institute TNO/TPD.
Noise levels can be reduced to less
than 80 dB(A) at 7 meters, which is a
great improvement in noise emission
levels for today’s building sites.
IHC Hydrohammer BV
TWO SERIES OF HAMMERS:
S AND SC
The IHC Hydrohammers®
are
available in two series; the S and SC
series. The ram weight of the S series is
relatively light and the hammer gets a
greater part of its energy from
acceleration due to the gas pressure on
top of the piston.
This makes the hammer ideal for
driving steel piles, such as casings,
H-beams and offshore piles.
The SC series have a heavier ram
weight and lower acceleration because
of the lower cap pressure.
With the same stroke as the S series,
the SC series have a lower impact
velocity, making these hammers the
better choice for driving concrete piles,
or when a universal hammer for
various types of piles is required.
DRIVEABILITY
A proper choice for a hammer can
only be made after careful
interpretation and assessment of the
properties of the soil. To support its
users IHC has a staff of experienced
civil engineers to assist them with
pre- and post-pile driving analyses.
These driveability studies are carried
out using the most sophisticated
computer programs (IHCWAVE and
TNOWAVE).
These programs are also used
to enable IHC design engineers to
optimize hammer components.
RAKED PILES
By adjusting the gas pressure above
the ram’s piston head the ratio between
the energy delivered by gravity and by
gas energy can be adjusted.
When driving raked piles the gas
pressure is increased to compensate
for the loss of gravity energy. Battered
piles up to a rake of 1:1 (45 degrees)
can be driven at almost full energy.
It is even possible to drive horizontally.
In this case it is only the gas pressure
which accelerates the ram.
SHEET PILES
For driving sheet piles both the S series
and SC series can be equipped with
“sheet legs”. These legs give the
hammer the required stability when
driving sheet piles in a free riding mode.
This eliminates the necessity of a
leader and driving can be done with the
aid of a regular crane.
OFFSHORE / UNDERWATER
OPERATIONS
The enclosed hammer housing makes
the hammer suitable for underwater
operations. Compressed air inside the
hammer housing and at the location of
impact is required to prevent water
entrainment.
ROCK BREAKING
If equipped with a chisel set, the
Hydrohammer®
is transformed into a
highly effective and powerful rock
breaker. As the S series have the
highest impact velocity, this type is the
most suitable for producing the high
impact force necessary for breaking
rock, cemented layers, concrete floors,
and slabs.
The record water depth for an IHC
Hydrohammer®
is 900 meters in the Gulf
of Mexico. Driving at even greater
depths can be expected in the near
future.
For deep water applications a special
air valve is available which
automatically adjusts the housing
pressure to the prevalent hydrostatic
water pressure outside the hammer.
Blow count
Pilingresistance
IHC Hydrohammer BV
SERVICE / TRAINING
Worldwide both IHC and
IHC Hydrohammer®
are well-known for
their reliability and the excellent quality
of service and support, and the
worldwide distribution network.
All dealers have experienced service
engineers and have a wide variety of
spare parts to supply customers
immediately from stock.
As a further service to customers,
IHC Hydrohammer®
also provides
various training courses at their own test
facility at Kinderdijk. These courses
enable customers to become
acquainted with the equipment and
operating principles and provide detailed
training to the customer’s service
engineers.
Courses can also be tailor-made to meet
customer needs.
HAMMER CONTROL AND
MONITORING
All hydraulic functions of the hammers
are electronically controlled and
monitored. This ensures optimum
control of the energy, blow rate and an
optimum transfer of the energy into the
pile head.
Safety features are built into the
controls. They include protection
against too high or too low a ram
stroke, too high level and incorrect
hammer/pile positioning.
The electronic signals from the hammer
sensors and from the power pack
controls are fed into a single control
box. In the event of a malfunction the
control box software assists in solving
the problem. The piling data can be
printed on site or stored in a data
logger. The data logger option
facilitates information transfer to a PC,
allowing engineers to conduct detailed
analysis of the driving operation.
CAST-IN-SITU PILES
One of the unique features of the IHC
Hydrohammer®
design, besides its
sturdiness and high level of
controllability, is its ability to facilitate
extraction of earlier driven casings.
For extraction a special clamp system
rigidly connects the pile head and
hammer housing. Line pull from the
crane is transferred to the pile via the
clamp. High frequency operation of the
hammer with extremely low energy per
blow reduces frictional resistance,
enabling pile extraction at crane loads
significantly lower than used for
conventional static pulling.
Under extremely difficult
circumstances it is even possible to
generate an additional upward force by
impacting the hammer housing in an
upward direction. This can set a
jammed pile into motion.
This combination of features means
that only one hammer is needed for
both driving and extracting, making
them ideal for handling cast-in-situ
(vibro) piles.
A top stroke limiter is standard
equipment on the S-35, S-70, S-90,
S-120 and S-150 models.
NOISE INSULATION
ENCLOSURES
A new feature of the Hydrohammer®
is
the possibility to equip the hammer with
a noise reduction package.
This consists of an enclosure at the
point of impact and bellow sections
around the pile. Their design was
developed in collaboration with the
Dutch Research Institute TNO/TPD.
Noise levels can be reduced to less
than 80 dB(A) at 7 meters, which is a
great improvement in noise emission
levels for today’s building sites.
IHC Hydrohammer BV
TWO SERIES OF HAMMERS:
S AND SC
The IHC Hydrohammers®
are
available in two series; the S and SC
series. The ram weight of the S series is
relatively light and the hammer gets a
greater part of its energy from
acceleration due to the gas pressure on
top of the piston.
This makes the hammer ideal for
driving steel piles, such as casings,
H-beams and offshore piles.
The SC series have a heavier ram
weight and lower acceleration because
of the lower cap pressure.
With the same stroke as the S series,
the SC series have a lower impact
velocity, making these hammers the
better choice for driving concrete piles,
or when a universal hammer for
various types of piles is required.
DRIVEABILITY
A proper choice for a hammer can
only be made after careful
interpretation and assessment of the
properties of the soil. To support its
users IHC has a staff of experienced
civil engineers to assist them with
pre- and post-pile driving analyses.
These driveability studies are carried
out using the most sophisticated
computer programs (IHCWAVE and
TNOWAVE).
These programs are also used
to enable IHC design engineers to
optimize hammer components.
RAKED PILES
By adjusting the gas pressure above
the ram’s piston head the ratio between
the energy delivered by gravity and by
gas energy can be adjusted.
When driving raked piles the gas
pressure is increased to compensate
for the loss of gravity energy. Battered
piles up to a rake of 1:1 (45 degrees)
can be driven at almost full energy.
It is even possible to drive horizontally.
In this case it is only the gas pressure
which accelerates the ram.
SHEET PILES
For driving sheet piles both the S series
and SC series can be equipped with
“sheet legs”. These legs give the
hammer the required stability when
driving sheet piles in a free riding mode.
This eliminates the necessity of a
leader and driving can be done with the
aid of a regular crane.
OFFSHORE / UNDERWATER
OPERATIONS
The enclosed hammer housing makes
the hammer suitable for underwater
operations. Compressed air inside the
hammer housing and at the location of
impact is required to prevent water
entrainment.
ROCK BREAKING
If equipped with a chisel set, the
Hydrohammer®
is transformed into a
highly effective and powerful rock
breaker. As the S series have the
highest impact velocity, this type is the
most suitable for producing the high
impact force necessary for breaking
rock, cemented layers, concrete floors,
and slabs.
The record water depth for an IHC
Hydrohammer®
is 900 meters in the Gulf
of Mexico. Driving at even greater
depths can be expected in the near
future.
For deep water applications a special
air valve is available which
automatically adjusts the housing
pressure to the prevalent hydrostatic
water pressure outside the hammer.
Blow count
Pilingresistance
IHC Hydrohammer BV
SERVICE / TRAINING
Worldwide both IHC and
IHC Hydrohammer®
are well-known for
their reliability and the excellent quality
of service and support, and the
worldwide distribution network.
All dealers have experienced service
engineers and have a wide variety of
spare parts to supply customers
immediately from stock.
As a further service to customers,
IHC Hydrohammer®
also provides
various training courses at their own test
facility at Kinderdijk. These courses
enable customers to become
acquainted with the equipment and
operating principles and provide detailed
training to the customer’s service
engineers.
Courses can also be tailor-made to meet
customer needs.
HAMMER CONTROL AND
MONITORING
All hydraulic functions of the hammers
are electronically controlled and
monitored. This ensures optimum
control of the energy, blow rate and an
optimum transfer of the energy into the
pile head.
Safety features are built into the
controls. They include protection
against too high or too low a ram
stroke, too high level and incorrect
hammer/pile positioning.
The electronic signals from the hammer
sensors and from the power pack
controls are fed into a single control
box. In the event of a malfunction the
control box software assists in solving
the problem. The piling data can be
printed on site or stored in a data
logger. The data logger option
facilitates information transfer to a PC,
allowing engineers to conduct detailed
analysis of the driving operation.
CAST-IN-SITU PILES
One of the unique features of the IHC
Hydrohammer®
design, besides its
sturdiness and high level of
controllability, is its ability to facilitate
extraction of earlier driven casings.
For extraction a special clamp system
rigidly connects the pile head and
hammer housing. Line pull from the
crane is transferred to the pile via the
clamp. High frequency operation of the
hammer with extremely low energy per
blow reduces frictional resistance,
enabling pile extraction at crane loads
significantly lower than used for
conventional static pulling.
Under extremely difficult
circumstances it is even possible to
generate an additional upward force by
impacting the hammer housing in an
upward direction. This can set a
jammed pile into motion.
This combination of features means
that only one hammer is needed for
both driving and extracting, making
them ideal for handling cast-in-situ
(vibro) piles.
A top stroke limiter is standard
equipment on the S-35, S-70, S-90,
S-120 and S-150 models.
NOISE INSULATION
ENCLOSURES
A new feature of the Hydrohammer®
is
the possibility to equip the hammer with
a noise reduction package.
This consists of an enclosure at the
point of impact and bellow sections
around the pile. Their design was
developed in collaboration with the
Dutch Research Institute TNO/TPD.
Noise levels can be reduced to less
than 80 dB(A) at 7 meters, which is a
great improvement in noise emission
levels for today’s building sites.
IHC Hydrohammer BV
HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300
OPERATIONAL DATA
Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300
Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230
Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30
WEIGHTS
Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115
Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260
DIMENSIONS
Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830
Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040
HYDRAULIC DATA
Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300
Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500
Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100
POWER PACK TYPE
(recommended)
Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request
Water cooled P-750W P-750W P-1600W P-1600W on request
HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200
OPERATIONAL DATA
Max. blow energy on the pile kNm 50 75 110 150 200
Min. blow energy on the pile kNm 1 3.7 6 10 10
Blow rate at max. blow energy bl/min 50 50 40 40 40
WEIGHTS
Ram ton 3.3 5.7 7.9 11 13.6
Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5
DIMENSIONS
Outer diam. hammer mm 660 762 1020 1020 1330
Length hammer mm 5280 6115 5600 6380 5660
HYDRAULIC DATA
Operating pressure bar 220 270 260 280 280
Oil flow (5) l/min 200 250 460 460 750
Hose ID mm 32 32 38 38 50
POWER PACK TYPE
(recommended)
Air cooled P-250 P-250 P-460 P-460 P-750L
Water cooled P-750W
POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W
OPERATIONAL
Max. pressure bar 350 350 350 350 350 350
Max. oil flow (5) l/min 170 250 460 750 750 1600
Power kW 130 167 344 435 450 1040
DIMENSIONS
Length mm 2900 3500 4000 4500 6040 6060
Width mm 1200 1300 1500 1800 2440 2438
Height mm 1650 1850 2250 2300 3200 2896
WEIGHTS
Net weight kg 3000 3600 5500 8500 13000 32000
Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500
TECHNICALSPECIFICATIONS
Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304
website: www.ihchh.com • e-mail: info@ihchh.com
ACCESSORIES
• Pile sleeves
• Sleeve inserts
• Anvils
• Pile cap
• Sheet legs
• Leader claws
• Chisels
• Hoisting cats
• Hose reels
• Winches
• Control cabins
• Printers
• Monitoring equipment
• Noise reduction packages
NOTES
1) When using recommended power
pack.
2) Hammer weight without anvil/pile cap
and pile sleeve.
3) Sleeve and anvil dimensions and
weight depend on application.
Information on request.
4) Length without anvil/pile cap and pile
sleeve.
5) All hamers and power packs can be
operated using bio-degradable oil.
All data approximate and depend on final
design and lay-out
IHC Hydrohammer BV
IHC Hydrohammer BV
Your dealer:
OPERATING PRINCIPLE
The operating cycle begins with the lifting phase of
the ram (ram weight, ram pin and piston rod are
forged in one piece). Valve P in the pressure line is
opened and valve R in the return line is closed. When
the preset stroke position point is reached, the
valves are automatically reversed allowing the ram
to start its downward stroke. The ram is accelerated
by pressurized gas above the piston and reaches a
maximum acceleration of 2g. This reduces the
necessary maximum stroke and at the same time
increases the blow rate of the hammer. After impact
the cycle repeats itself automatically.
The ram is guided by oil lubricated upper and lower
bearings (some types have greased lower bearings).
This eliminates wear on the ram. The hammer
operates under every inclination, even horizontally
thanks to the cap pressure.
On impact the ram strikes either a solid steel anvil
(for steel piles), or a pile cap (for concrete piles).
The pile cap contains a hammer cushion on top and
a pile cushion at the bottom.
The hammer can operate leader guided or free
hanging. For the latter the hammer is equipped with
a pile sleeve for sufficient stability when driving.
UNIVERSAL
AND UNIQUE
The hydraulically operated
Hydrohammer®
combines a
solid one-piece ram with a
fully enclosed hammer
housing. The result is an
elegant yet robust and
reliable hammer. The
unique design permits
universal use.
The hammer is suitable for
all types of piling and
foundation works ranging
from impact sensitive
concrete piles, to large and
long offshore caisson piles,
and also includes
underwater rock breaking
at full energy.
The concept is based on
more than 30 years of
construction and
operational experience
with hydraulically operated
impact hammers.
IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group
2
9
1
3
4
5
6
7
1. Valve plate
2. Upper leader
attachment
3. Accumulator
4. Piston
5. Upper bearing
6. Hammer housing
7. Ram
8. Lower bearing
9. Lower leader
attachment
10. Shock absorber
11. Pile sleeve
12. Pile
13. Anvil/Pile cap
12
11
8
IHC Hydrohammer guest rooms Local area map Kinderdijk

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Geo quip brochure

  • 1. HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300 OPERATIONAL DATA Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300 Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230 Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30 WEIGHTS Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115 Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260 DIMENSIONS Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830 Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040 HYDRAULIC DATA Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300 Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500 Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100 POWER PACK TYPE (recommended) Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request Water cooled P-750W P-750W P-1600W P-1600W on request HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200 OPERATIONAL DATA Max. blow energy on the pile kNm 50 75 110 150 200 Min. blow energy on the pile kNm 1 3.7 6 10 10 Blow rate at max. blow energy bl/min 50 50 40 40 40 WEIGHTS Ram ton 3.3 5.7 7.9 11 13.6 Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5 DIMENSIONS Outer diam. hammer mm 660 762 1020 1020 1330 Length hammer mm 5280 6115 5600 6380 5660 HYDRAULIC DATA Operating pressure bar 220 270 260 280 280 Oil flow (5) l/min 200 250 460 460 750 Hose ID mm 32 32 38 38 50 POWER PACK TYPE (recommended) Air cooled P-250 P-250 P-460 P-460 P-750L Water cooled P-750W POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W OPERATIONAL Max. pressure bar 350 350 350 350 350 350 Max. oil flow (5) l/min 170 250 460 750 750 1600 Power kW 130 167 344 435 450 1040 DIMENSIONS Length mm 2900 3500 4000 4500 6040 6060 Width mm 1200 1300 1500 1800 2440 2438 Height mm 1650 1850 2250 2300 3200 2896 WEIGHTS Net weight kg 3000 3600 5500 8500 13000 32000 Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500 TECHNICALSPECIFICATIONS Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304 website: www.ihchh.com • e-mail: info@ihchh.com ACCESSORIES • Pile sleeves • Sleeve inserts • Anvils • Pile cap • Sheet legs • Leader claws • Chisels • Hoisting cats • Hose reels • Winches • Control cabins • Printers • Monitoring equipment • Noise reduction packages NOTES 1) When using recommended power pack. 2) Hammer weight without anvil/pile cap and pile sleeve. 3) Sleeve and anvil dimensions and weight depend on application. Information on request. 4) Length without anvil/pile cap and pile sleeve. 5) All hamers and power packs can be operated using bio-degradable oil. All data approximate and depend on final design and lay-out IHC Hydrohammer BV IHC Hydrohammer BV Your dealer: OPERATING PRINCIPLE The operating cycle begins with the lifting phase of the ram (ram weight, ram pin and piston rod are forged in one piece). Valve P in the pressure line is opened and valve R in the return line is closed. When the preset stroke position point is reached, the valves are automatically reversed allowing the ram to start its downward stroke. The ram is accelerated by pressurized gas above the piston and reaches a maximum acceleration of 2g. This reduces the necessary maximum stroke and at the same time increases the blow rate of the hammer. After impact the cycle repeats itself automatically. The ram is guided by oil lubricated upper and lower bearings (some types have greased lower bearings). This eliminates wear on the ram. The hammer operates under every inclination, even horizontally thanks to the cap pressure. On impact the ram strikes either a solid steel anvil (for steel piles), or a pile cap (for concrete piles). The pile cap contains a hammer cushion on top and a pile cushion at the bottom. The hammer can operate leader guided or free hanging. For the latter the hammer is equipped with a pile sleeve for sufficient stability when driving. UNIVERSAL AND UNIQUE The hydraulically operated Hydrohammer® combines a solid one-piece ram with a fully enclosed hammer housing. The result is an elegant yet robust and reliable hammer. The unique design permits universal use. The hammer is suitable for all types of piling and foundation works ranging from impact sensitive concrete piles, to large and long offshore caisson piles, and also includes underwater rock breaking at full energy. The concept is based on more than 30 years of construction and operational experience with hydraulically operated impact hammers. IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group 2 9 1 3 4 5 6 7 1. Valve plate 2. Upper leader attachment 3. Accumulator 4. Piston 5. Upper bearing 6. Hammer housing 7. Ram 8. Lower bearing 9. Lower leader attachment 10. Shock absorber 11. Pile sleeve 12. Pile 13. Anvil/Pile cap 12 11 8 IHC Hydrohammer guest rooms Local area map Kinderdijk
  • 2. HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300 OPERATIONAL DATA Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300 Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230 Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30 WEIGHTS Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115 Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260 DIMENSIONS Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830 Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040 HYDRAULIC DATA Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300 Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500 Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100 POWER PACK TYPE (recommended) Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request Water cooled P-750W P-750W P-1600W P-1600W on request HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200 OPERATIONAL DATA Max. blow energy on the pile kNm 50 75 110 150 200 Min. blow energy on the pile kNm 1 3.7 6 10 10 Blow rate at max. blow energy bl/min 50 50 40 40 40 WEIGHTS Ram ton 3.3 5.7 7.9 11 13.6 Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5 DIMENSIONS Outer diam. hammer mm 660 762 1020 1020 1330 Length hammer mm 5280 6115 5600 6380 5660 HYDRAULIC DATA Operating pressure bar 220 270 260 280 280 Oil flow (5) l/min 200 250 460 460 750 Hose ID mm 32 32 38 38 50 POWER PACK TYPE (recommended) Air cooled P-250 P-250 P-460 P-460 P-750L Water cooled P-750W POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W OPERATIONAL Max. pressure bar 350 350 350 350 350 350 Max. oil flow (5) l/min 170 250 460 750 750 1600 Power kW 130 167 344 435 450 1040 DIMENSIONS Length mm 2900 3500 4000 4500 6040 6060 Width mm 1200 1300 1500 1800 2440 2438 Height mm 1650 1850 2250 2300 3200 2896 WEIGHTS Net weight kg 3000 3600 5500 8500 13000 32000 Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500 TECHNICALSPECIFICATIONS Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304 website: www.ihchh.com • e-mail: info@ihchh.com ACCESSORIES • Pile sleeves • Sleeve inserts • Anvils • Pile cap • Sheet legs • Leader claws • Chisels • Hoisting cats • Hose reels • Winches • Control cabins • Printers • Monitoring equipment • Noise reduction packages NOTES 1) When using recommended power pack. 2) Hammer weight without anvil/pile cap and pile sleeve. 3) Sleeve and anvil dimensions and weight depend on application. Information on request. 4) Length without anvil/pile cap and pile sleeve. 5) All hamers and power packs can be operated using bio-degradable oil. All data approximate and depend on final design and lay-out IHC Hydrohammer BV IHC Hydrohammer BV Your dealer: OPERATING PRINCIPLE The operating cycle begins with the lifting phase of the ram (ram weight, ram pin and piston rod are forged in one piece). Valve P in the pressure line is opened and valve R in the return line is closed. When the preset stroke position point is reached, the valves are automatically reversed allowing the ram to start its downward stroke. The ram is accelerated by pressurized gas above the piston and reaches a maximum acceleration of 2g. This reduces the necessary maximum stroke and at the same time increases the blow rate of the hammer. After impact the cycle repeats itself automatically. The ram is guided by oil lubricated upper and lower bearings (some types have greased lower bearings). This eliminates wear on the ram. The hammer operates under every inclination, even horizontally thanks to the cap pressure. On impact the ram strikes either a solid steel anvil (for steel piles), or a pile cap (for concrete piles). The pile cap contains a hammer cushion on top and a pile cushion at the bottom. The hammer can operate leader guided or free hanging. For the latter the hammer is equipped with a pile sleeve for sufficient stability when driving. UNIVERSAL AND UNIQUE The hydraulically operated Hydrohammer® combines a solid one-piece ram with a fully enclosed hammer housing. The result is an elegant yet robust and reliable hammer. The unique design permits universal use. The hammer is suitable for all types of piling and foundation works ranging from impact sensitive concrete piles, to large and long offshore caisson piles, and also includes underwater rock breaking at full energy. The concept is based on more than 30 years of construction and operational experience with hydraulically operated impact hammers. IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group 2 9 1 3 4 5 6 7 1. Valve plate 2. Upper leader attachment 3. Accumulator 4. Piston 5. Upper bearing 6. Hammer housing 7. Ram 8. Lower bearing 9. Lower leader attachment 10. Shock absorber 11. Pile sleeve 12. Pile 13. Anvil/Pile cap 12 11 8 IHC Hydrohammer guest rooms Local area map Kinderdijk
  • 3. HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300 OPERATIONAL DATA Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300 Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230 Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30 WEIGHTS Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115 Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260 DIMENSIONS Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830 Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040 HYDRAULIC DATA Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300 Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500 Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100 POWER PACK TYPE (recommended) Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request Water cooled P-750W P-750W P-1600W P-1600W on request HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200 OPERATIONAL DATA Max. blow energy on the pile kNm 50 75 110 150 200 Min. blow energy on the pile kNm 1 3.7 6 10 10 Blow rate at max. blow energy bl/min 50 50 40 40 40 WEIGHTS Ram ton 3.3 5.7 7.9 11 13.6 Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5 DIMENSIONS Outer diam. hammer mm 660 762 1020 1020 1330 Length hammer mm 5280 6115 5600 6380 5660 HYDRAULIC DATA Operating pressure bar 220 270 260 280 280 Oil flow (5) l/min 200 250 460 460 750 Hose ID mm 32 32 38 38 50 POWER PACK TYPE (recommended) Air cooled P-250 P-250 P-460 P-460 P-750L Water cooled P-750W POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W OPERATIONAL Max. pressure bar 350 350 350 350 350 350 Max. oil flow (5) l/min 170 250 460 750 750 1600 Power kW 130 167 344 435 450 1040 DIMENSIONS Length mm 2900 3500 4000 4500 6040 6060 Width mm 1200 1300 1500 1800 2440 2438 Height mm 1650 1850 2250 2300 3200 2896 WEIGHTS Net weight kg 3000 3600 5500 8500 13000 32000 Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500 TECHNICALSPECIFICATIONS Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304 website: www.ihchh.com • e-mail: info@ihchh.com ACCESSORIES • Pile sleeves • Sleeve inserts • Anvils • Pile cap • Sheet legs • Leader claws • Chisels • Hoisting cats • Hose reels • Winches • Control cabins • Printers • Monitoring equipment • Noise reduction packages NOTES 1) When using recommended power pack. 2) Hammer weight without anvil/pile cap and pile sleeve. 3) Sleeve and anvil dimensions and weight depend on application. Information on request. 4) Length without anvil/pile cap and pile sleeve. 5) All hamers and power packs can be operated using bio-degradable oil. All data approximate and depend on final design and lay-out IHC Hydrohammer BV IHC Hydrohammer BV Your dealer: OPERATING PRINCIPLE The operating cycle begins with the lifting phase of the ram (ram weight, ram pin and piston rod are forged in one piece). Valve P in the pressure line is opened and valve R in the return line is closed. When the preset stroke position point is reached, the valves are automatically reversed allowing the ram to start its downward stroke. The ram is accelerated by pressurized gas above the piston and reaches a maximum acceleration of 2g. This reduces the necessary maximum stroke and at the same time increases the blow rate of the hammer. After impact the cycle repeats itself automatically. The ram is guided by oil lubricated upper and lower bearings (some types have greased lower bearings). This eliminates wear on the ram. The hammer operates under every inclination, even horizontally thanks to the cap pressure. On impact the ram strikes either a solid steel anvil (for steel piles), or a pile cap (for concrete piles). The pile cap contains a hammer cushion on top and a pile cushion at the bottom. The hammer can operate leader guided or free hanging. For the latter the hammer is equipped with a pile sleeve for sufficient stability when driving. UNIVERSAL AND UNIQUE The hydraulically operated Hydrohammer® combines a solid one-piece ram with a fully enclosed hammer housing. The result is an elegant yet robust and reliable hammer. The unique design permits universal use. The hammer is suitable for all types of piling and foundation works ranging from impact sensitive concrete piles, to large and long offshore caisson piles, and also includes underwater rock breaking at full energy. The concept is based on more than 30 years of construction and operational experience with hydraulically operated impact hammers. IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group 2 9 1 3 4 5 6 7 1. Valve plate 2. Upper leader attachment 3. Accumulator 4. Piston 5. Upper bearing 6. Hammer housing 7. Ram 8. Lower bearing 9. Lower leader attachment 10. Shock absorber 11. Pile sleeve 12. Pile 13. Anvil/Pile cap 12 11 8 IHC Hydrohammer guest rooms Local area map Kinderdijk
  • 4. TWO SERIES OF HAMMERS: S AND SC The IHC Hydrohammers® are available in two series; the S and SC series. The ram weight of the S series is relatively light and the hammer gets a greater part of its energy from acceleration due to the gas pressure on top of the piston. This makes the hammer ideal for driving steel piles, such as casings, H-beams and offshore piles. The SC series have a heavier ram weight and lower acceleration because of the lower cap pressure. With the same stroke as the S series, the SC series have a lower impact velocity, making these hammers the better choice for driving concrete piles, or when a universal hammer for various types of piles is required. DRIVEABILITY A proper choice for a hammer can only be made after careful interpretation and assessment of the properties of the soil. To support its users IHC has a staff of experienced civil engineers to assist them with pre- and post-pile driving analyses. These driveability studies are carried out using the most sophisticated computer programs (IHCWAVE and TNOWAVE). These programs are also used to enable IHC design engineers to optimize hammer components. RAKED PILES By adjusting the gas pressure above the ram’s piston head the ratio between the energy delivered by gravity and by gas energy can be adjusted. When driving raked piles the gas pressure is increased to compensate for the loss of gravity energy. Battered piles up to a rake of 1:1 (45 degrees) can be driven at almost full energy. It is even possible to drive horizontally. In this case it is only the gas pressure which accelerates the ram. SHEET PILES For driving sheet piles both the S series and SC series can be equipped with “sheet legs”. These legs give the hammer the required stability when driving sheet piles in a free riding mode. This eliminates the necessity of a leader and driving can be done with the aid of a regular crane. OFFSHORE / UNDERWATER OPERATIONS The enclosed hammer housing makes the hammer suitable for underwater operations. Compressed air inside the hammer housing and at the location of impact is required to prevent water entrainment. ROCK BREAKING If equipped with a chisel set, the Hydrohammer® is transformed into a highly effective and powerful rock breaker. As the S series have the highest impact velocity, this type is the most suitable for producing the high impact force necessary for breaking rock, cemented layers, concrete floors, and slabs. The record water depth for an IHC Hydrohammer® is 900 meters in the Gulf of Mexico. Driving at even greater depths can be expected in the near future. For deep water applications a special air valve is available which automatically adjusts the housing pressure to the prevalent hydrostatic water pressure outside the hammer. Blow count Pilingresistance IHC Hydrohammer BV SERVICE / TRAINING Worldwide both IHC and IHC Hydrohammer® are well-known for their reliability and the excellent quality of service and support, and the worldwide distribution network. All dealers have experienced service engineers and have a wide variety of spare parts to supply customers immediately from stock. As a further service to customers, IHC Hydrohammer® also provides various training courses at their own test facility at Kinderdijk. These courses enable customers to become acquainted with the equipment and operating principles and provide detailed training to the customer’s service engineers. Courses can also be tailor-made to meet customer needs. HAMMER CONTROL AND MONITORING All hydraulic functions of the hammers are electronically controlled and monitored. This ensures optimum control of the energy, blow rate and an optimum transfer of the energy into the pile head. Safety features are built into the controls. They include protection against too high or too low a ram stroke, too high level and incorrect hammer/pile positioning. The electronic signals from the hammer sensors and from the power pack controls are fed into a single control box. In the event of a malfunction the control box software assists in solving the problem. The piling data can be printed on site or stored in a data logger. The data logger option facilitates information transfer to a PC, allowing engineers to conduct detailed analysis of the driving operation. CAST-IN-SITU PILES One of the unique features of the IHC Hydrohammer® design, besides its sturdiness and high level of controllability, is its ability to facilitate extraction of earlier driven casings. For extraction a special clamp system rigidly connects the pile head and hammer housing. Line pull from the crane is transferred to the pile via the clamp. High frequency operation of the hammer with extremely low energy per blow reduces frictional resistance, enabling pile extraction at crane loads significantly lower than used for conventional static pulling. Under extremely difficult circumstances it is even possible to generate an additional upward force by impacting the hammer housing in an upward direction. This can set a jammed pile into motion. This combination of features means that only one hammer is needed for both driving and extracting, making them ideal for handling cast-in-situ (vibro) piles. A top stroke limiter is standard equipment on the S-35, S-70, S-90, S-120 and S-150 models. NOISE INSULATION ENCLOSURES A new feature of the Hydrohammer® is the possibility to equip the hammer with a noise reduction package. This consists of an enclosure at the point of impact and bellow sections around the pile. Their design was developed in collaboration with the Dutch Research Institute TNO/TPD. Noise levels can be reduced to less than 80 dB(A) at 7 meters, which is a great improvement in noise emission levels for today’s building sites. IHC Hydrohammer BV
  • 5. TWO SERIES OF HAMMERS: S AND SC The IHC Hydrohammers® are available in two series; the S and SC series. The ram weight of the S series is relatively light and the hammer gets a greater part of its energy from acceleration due to the gas pressure on top of the piston. This makes the hammer ideal for driving steel piles, such as casings, H-beams and offshore piles. The SC series have a heavier ram weight and lower acceleration because of the lower cap pressure. With the same stroke as the S series, the SC series have a lower impact velocity, making these hammers the better choice for driving concrete piles, or when a universal hammer for various types of piles is required. DRIVEABILITY A proper choice for a hammer can only be made after careful interpretation and assessment of the properties of the soil. To support its users IHC has a staff of experienced civil engineers to assist them with pre- and post-pile driving analyses. These driveability studies are carried out using the most sophisticated computer programs (IHCWAVE and TNOWAVE). These programs are also used to enable IHC design engineers to optimize hammer components. RAKED PILES By adjusting the gas pressure above the ram’s piston head the ratio between the energy delivered by gravity and by gas energy can be adjusted. When driving raked piles the gas pressure is increased to compensate for the loss of gravity energy. Battered piles up to a rake of 1:1 (45 degrees) can be driven at almost full energy. It is even possible to drive horizontally. In this case it is only the gas pressure which accelerates the ram. SHEET PILES For driving sheet piles both the S series and SC series can be equipped with “sheet legs”. These legs give the hammer the required stability when driving sheet piles in a free riding mode. This eliminates the necessity of a leader and driving can be done with the aid of a regular crane. OFFSHORE / UNDERWATER OPERATIONS The enclosed hammer housing makes the hammer suitable for underwater operations. Compressed air inside the hammer housing and at the location of impact is required to prevent water entrainment. ROCK BREAKING If equipped with a chisel set, the Hydrohammer® is transformed into a highly effective and powerful rock breaker. As the S series have the highest impact velocity, this type is the most suitable for producing the high impact force necessary for breaking rock, cemented layers, concrete floors, and slabs. The record water depth for an IHC Hydrohammer® is 900 meters in the Gulf of Mexico. Driving at even greater depths can be expected in the near future. For deep water applications a special air valve is available which automatically adjusts the housing pressure to the prevalent hydrostatic water pressure outside the hammer. Blow count Pilingresistance IHC Hydrohammer BV SERVICE / TRAINING Worldwide both IHC and IHC Hydrohammer® are well-known for their reliability and the excellent quality of service and support, and the worldwide distribution network. All dealers have experienced service engineers and have a wide variety of spare parts to supply customers immediately from stock. As a further service to customers, IHC Hydrohammer® also provides various training courses at their own test facility at Kinderdijk. These courses enable customers to become acquainted with the equipment and operating principles and provide detailed training to the customer’s service engineers. Courses can also be tailor-made to meet customer needs. HAMMER CONTROL AND MONITORING All hydraulic functions of the hammers are electronically controlled and monitored. This ensures optimum control of the energy, blow rate and an optimum transfer of the energy into the pile head. Safety features are built into the controls. They include protection against too high or too low a ram stroke, too high level and incorrect hammer/pile positioning. The electronic signals from the hammer sensors and from the power pack controls are fed into a single control box. In the event of a malfunction the control box software assists in solving the problem. The piling data can be printed on site or stored in a data logger. The data logger option facilitates information transfer to a PC, allowing engineers to conduct detailed analysis of the driving operation. CAST-IN-SITU PILES One of the unique features of the IHC Hydrohammer® design, besides its sturdiness and high level of controllability, is its ability to facilitate extraction of earlier driven casings. For extraction a special clamp system rigidly connects the pile head and hammer housing. Line pull from the crane is transferred to the pile via the clamp. High frequency operation of the hammer with extremely low energy per blow reduces frictional resistance, enabling pile extraction at crane loads significantly lower than used for conventional static pulling. Under extremely difficult circumstances it is even possible to generate an additional upward force by impacting the hammer housing in an upward direction. This can set a jammed pile into motion. This combination of features means that only one hammer is needed for both driving and extracting, making them ideal for handling cast-in-situ (vibro) piles. A top stroke limiter is standard equipment on the S-35, S-70, S-90, S-120 and S-150 models. NOISE INSULATION ENCLOSURES A new feature of the Hydrohammer® is the possibility to equip the hammer with a noise reduction package. This consists of an enclosure at the point of impact and bellow sections around the pile. Their design was developed in collaboration with the Dutch Research Institute TNO/TPD. Noise levels can be reduced to less than 80 dB(A) at 7 meters, which is a great improvement in noise emission levels for today’s building sites. IHC Hydrohammer BV
  • 6. TWO SERIES OF HAMMERS: S AND SC The IHC Hydrohammers® are available in two series; the S and SC series. The ram weight of the S series is relatively light and the hammer gets a greater part of its energy from acceleration due to the gas pressure on top of the piston. This makes the hammer ideal for driving steel piles, such as casings, H-beams and offshore piles. The SC series have a heavier ram weight and lower acceleration because of the lower cap pressure. With the same stroke as the S series, the SC series have a lower impact velocity, making these hammers the better choice for driving concrete piles, or when a universal hammer for various types of piles is required. DRIVEABILITY A proper choice for a hammer can only be made after careful interpretation and assessment of the properties of the soil. To support its users IHC has a staff of experienced civil engineers to assist them with pre- and post-pile driving analyses. These driveability studies are carried out using the most sophisticated computer programs (IHCWAVE and TNOWAVE). These programs are also used to enable IHC design engineers to optimize hammer components. RAKED PILES By adjusting the gas pressure above the ram’s piston head the ratio between the energy delivered by gravity and by gas energy can be adjusted. When driving raked piles the gas pressure is increased to compensate for the loss of gravity energy. Battered piles up to a rake of 1:1 (45 degrees) can be driven at almost full energy. It is even possible to drive horizontally. In this case it is only the gas pressure which accelerates the ram. SHEET PILES For driving sheet piles both the S series and SC series can be equipped with “sheet legs”. These legs give the hammer the required stability when driving sheet piles in a free riding mode. This eliminates the necessity of a leader and driving can be done with the aid of a regular crane. OFFSHORE / UNDERWATER OPERATIONS The enclosed hammer housing makes the hammer suitable for underwater operations. Compressed air inside the hammer housing and at the location of impact is required to prevent water entrainment. ROCK BREAKING If equipped with a chisel set, the Hydrohammer® is transformed into a highly effective and powerful rock breaker. As the S series have the highest impact velocity, this type is the most suitable for producing the high impact force necessary for breaking rock, cemented layers, concrete floors, and slabs. The record water depth for an IHC Hydrohammer® is 900 meters in the Gulf of Mexico. Driving at even greater depths can be expected in the near future. For deep water applications a special air valve is available which automatically adjusts the housing pressure to the prevalent hydrostatic water pressure outside the hammer. Blow count Pilingresistance IHC Hydrohammer BV SERVICE / TRAINING Worldwide both IHC and IHC Hydrohammer® are well-known for their reliability and the excellent quality of service and support, and the worldwide distribution network. All dealers have experienced service engineers and have a wide variety of spare parts to supply customers immediately from stock. As a further service to customers, IHC Hydrohammer® also provides various training courses at their own test facility at Kinderdijk. These courses enable customers to become acquainted with the equipment and operating principles and provide detailed training to the customer’s service engineers. Courses can also be tailor-made to meet customer needs. HAMMER CONTROL AND MONITORING All hydraulic functions of the hammers are electronically controlled and monitored. This ensures optimum control of the energy, blow rate and an optimum transfer of the energy into the pile head. Safety features are built into the controls. They include protection against too high or too low a ram stroke, too high level and incorrect hammer/pile positioning. The electronic signals from the hammer sensors and from the power pack controls are fed into a single control box. In the event of a malfunction the control box software assists in solving the problem. The piling data can be printed on site or stored in a data logger. The data logger option facilitates information transfer to a PC, allowing engineers to conduct detailed analysis of the driving operation. CAST-IN-SITU PILES One of the unique features of the IHC Hydrohammer® design, besides its sturdiness and high level of controllability, is its ability to facilitate extraction of earlier driven casings. For extraction a special clamp system rigidly connects the pile head and hammer housing. Line pull from the crane is transferred to the pile via the clamp. High frequency operation of the hammer with extremely low energy per blow reduces frictional resistance, enabling pile extraction at crane loads significantly lower than used for conventional static pulling. Under extremely difficult circumstances it is even possible to generate an additional upward force by impacting the hammer housing in an upward direction. This can set a jammed pile into motion. This combination of features means that only one hammer is needed for both driving and extracting, making them ideal for handling cast-in-situ (vibro) piles. A top stroke limiter is standard equipment on the S-35, S-70, S-90, S-120 and S-150 models. NOISE INSULATION ENCLOSURES A new feature of the Hydrohammer® is the possibility to equip the hammer with a noise reduction package. This consists of an enclosure at the point of impact and bellow sections around the pile. Their design was developed in collaboration with the Dutch Research Institute TNO/TPD. Noise levels can be reduced to less than 80 dB(A) at 7 meters, which is a great improvement in noise emission levels for today’s building sites. IHC Hydrohammer BV
  • 7. TWO SERIES OF HAMMERS: S AND SC The IHC Hydrohammers® are available in two series; the S and SC series. The ram weight of the S series is relatively light and the hammer gets a greater part of its energy from acceleration due to the gas pressure on top of the piston. This makes the hammer ideal for driving steel piles, such as casings, H-beams and offshore piles. The SC series have a heavier ram weight and lower acceleration because of the lower cap pressure. With the same stroke as the S series, the SC series have a lower impact velocity, making these hammers the better choice for driving concrete piles, or when a universal hammer for various types of piles is required. DRIVEABILITY A proper choice for a hammer can only be made after careful interpretation and assessment of the properties of the soil. To support its users IHC has a staff of experienced civil engineers to assist them with pre- and post-pile driving analyses. These driveability studies are carried out using the most sophisticated computer programs (IHCWAVE and TNOWAVE). These programs are also used to enable IHC design engineers to optimize hammer components. RAKED PILES By adjusting the gas pressure above the ram’s piston head the ratio between the energy delivered by gravity and by gas energy can be adjusted. When driving raked piles the gas pressure is increased to compensate for the loss of gravity energy. Battered piles up to a rake of 1:1 (45 degrees) can be driven at almost full energy. It is even possible to drive horizontally. In this case it is only the gas pressure which accelerates the ram. SHEET PILES For driving sheet piles both the S series and SC series can be equipped with “sheet legs”. These legs give the hammer the required stability when driving sheet piles in a free riding mode. This eliminates the necessity of a leader and driving can be done with the aid of a regular crane. OFFSHORE / UNDERWATER OPERATIONS The enclosed hammer housing makes the hammer suitable for underwater operations. Compressed air inside the hammer housing and at the location of impact is required to prevent water entrainment. ROCK BREAKING If equipped with a chisel set, the Hydrohammer® is transformed into a highly effective and powerful rock breaker. As the S series have the highest impact velocity, this type is the most suitable for producing the high impact force necessary for breaking rock, cemented layers, concrete floors, and slabs. The record water depth for an IHC Hydrohammer® is 900 meters in the Gulf of Mexico. Driving at even greater depths can be expected in the near future. For deep water applications a special air valve is available which automatically adjusts the housing pressure to the prevalent hydrostatic water pressure outside the hammer. Blow count Pilingresistance IHC Hydrohammer BV SERVICE / TRAINING Worldwide both IHC and IHC Hydrohammer® are well-known for their reliability and the excellent quality of service and support, and the worldwide distribution network. All dealers have experienced service engineers and have a wide variety of spare parts to supply customers immediately from stock. As a further service to customers, IHC Hydrohammer® also provides various training courses at their own test facility at Kinderdijk. These courses enable customers to become acquainted with the equipment and operating principles and provide detailed training to the customer’s service engineers. Courses can also be tailor-made to meet customer needs. HAMMER CONTROL AND MONITORING All hydraulic functions of the hammers are electronically controlled and monitored. This ensures optimum control of the energy, blow rate and an optimum transfer of the energy into the pile head. Safety features are built into the controls. They include protection against too high or too low a ram stroke, too high level and incorrect hammer/pile positioning. The electronic signals from the hammer sensors and from the power pack controls are fed into a single control box. In the event of a malfunction the control box software assists in solving the problem. The piling data can be printed on site or stored in a data logger. The data logger option facilitates information transfer to a PC, allowing engineers to conduct detailed analysis of the driving operation. CAST-IN-SITU PILES One of the unique features of the IHC Hydrohammer® design, besides its sturdiness and high level of controllability, is its ability to facilitate extraction of earlier driven casings. For extraction a special clamp system rigidly connects the pile head and hammer housing. Line pull from the crane is transferred to the pile via the clamp. High frequency operation of the hammer with extremely low energy per blow reduces frictional resistance, enabling pile extraction at crane loads significantly lower than used for conventional static pulling. Under extremely difficult circumstances it is even possible to generate an additional upward force by impacting the hammer housing in an upward direction. This can set a jammed pile into motion. This combination of features means that only one hammer is needed for both driving and extracting, making them ideal for handling cast-in-situ (vibro) piles. A top stroke limiter is standard equipment on the S-35, S-70, S-90, S-120 and S-150 models. NOISE INSULATION ENCLOSURES A new feature of the Hydrohammer® is the possibility to equip the hammer with a noise reduction package. This consists of an enclosure at the point of impact and bellow sections around the pile. Their design was developed in collaboration with the Dutch Research Institute TNO/TPD. Noise levels can be reduced to less than 80 dB(A) at 7 meters, which is a great improvement in noise emission levels for today’s building sites. IHC Hydrohammer BV
  • 8. HAMMER S SERIES S-30 S-35 S-70 S-90 S-120 S-150 S-200 S-280 S-500 S-600 S-900 S-1200 S-1800 S-2300 OPERATIONAL DATA Max. blow energy on the pile kNm 30 35 70 90 120 150 200 280 500 600 900 1200 1800 2300 Min. blow energy on the pile kNm 2 2 2 2 6 6 10 10 20 20 45 60 180 230 Blowrate at max. blow energy (1) bl/min 65 60 50 50 44 44 45 45 45 36 30 30 30 30 WEIGHTS Ram ton 1.5 3 3.5 4.5 6.2 7.5 10 13.6 25 30 45 60 75 115 Hammer with ram in air (2.3) ton 3.7 7.1 8.3 9.6 14.3 16.2 24.5 29 55 63 125 138 200 260 DIMENSIONS Outer diam. hammer mm 457 610 610 610 712 712 915 915 1220 1220 1625 1625 1830 1830 Length hammer (4) mm 5745 5600 7130 7880 7960 8710 8920 10190 10200 11000 12785 14065 15840 18040 HYDRAULIC DATA Operation pressure bar 280 220 230 280 250 280 250 300 300 280 250 310 230 300 Oil flow (5) l/min 160 160 220 220 460 460 750 750 1400 1500 2800 2800 4500 4500 Hose ID mm 25 32 32 32 38 38 50 50 2x50 2x50 76 76 100 100 POWER PACK TYPE (recommended) Air cooled P-170 P-170 P-250 P-250 P-460 P-460 P-750L P-750L on request Water cooled P-750W P-750W P-1600W P-1600W on request HAMMER SC SERIES SC-50 SC-75 SC-110 SC-150 SC-200 OPERATIONAL DATA Max. blow energy on the pile kNm 50 75 110 150 200 Min. blow energy on the pile kNm 1 3.7 6 10 10 Blow rate at max. blow energy bl/min 50 50 40 40 40 WEIGHTS Ram ton 3.3 5.7 7.9 11 13.6 Hammer with ram in air ton 5.9 9.8 14.1 18.75 26.5 DIMENSIONS Outer diam. hammer mm 660 762 1020 1020 1330 Length hammer mm 5280 6115 5600 6380 5660 HYDRAULIC DATA Operating pressure bar 220 270 260 280 280 Oil flow (5) l/min 200 250 460 460 750 Hose ID mm 32 32 38 38 50 POWER PACK TYPE (recommended) Air cooled P-250 P-250 P-460 P-460 P-750L Water cooled P-750W POWER PACK TYPE P-170 P-250 P-460 P-750L P-750W P-1600W OPERATIONAL Max. pressure bar 350 350 350 350 350 350 Max. oil flow (5) l/min 170 250 460 750 750 1600 Power kW 130 167 344 435 450 1040 DIMENSIONS Length mm 2900 3500 4000 4500 6040 6060 Width mm 1200 1300 1500 1800 2440 2438 Height mm 1650 1850 2250 2300 3200 2896 WEIGHTS Net weight kg 3000 3600 5500 8500 13000 32000 Weight incl. fuel and oil kg 4000 5000 7000 11000 19000 30500 TECHNICALSPECIFICATIONS Smitweg 6 • P.O. Box 26 • 2960 AA Kinderdijk • Holland • Telephone: +31 (0)78 - 6910302 • Fax: +31 (0)78 - 6910304 website: www.ihchh.com • e-mail: info@ihchh.com ACCESSORIES • Pile sleeves • Sleeve inserts • Anvils • Pile cap • Sheet legs • Leader claws • Chisels • Hoisting cats • Hose reels • Winches • Control cabins • Printers • Monitoring equipment • Noise reduction packages NOTES 1) When using recommended power pack. 2) Hammer weight without anvil/pile cap and pile sleeve. 3) Sleeve and anvil dimensions and weight depend on application. Information on request. 4) Length without anvil/pile cap and pile sleeve. 5) All hamers and power packs can be operated using bio-degradable oil. All data approximate and depend on final design and lay-out IHC Hydrohammer BV IHC Hydrohammer BV Your dealer: OPERATING PRINCIPLE The operating cycle begins with the lifting phase of the ram (ram weight, ram pin and piston rod are forged in one piece). Valve P in the pressure line is opened and valve R in the return line is closed. When the preset stroke position point is reached, the valves are automatically reversed allowing the ram to start its downward stroke. The ram is accelerated by pressurized gas above the piston and reaches a maximum acceleration of 2g. This reduces the necessary maximum stroke and at the same time increases the blow rate of the hammer. After impact the cycle repeats itself automatically. The ram is guided by oil lubricated upper and lower bearings (some types have greased lower bearings). This eliminates wear on the ram. The hammer operates under every inclination, even horizontally thanks to the cap pressure. On impact the ram strikes either a solid steel anvil (for steel piles), or a pile cap (for concrete piles). The pile cap contains a hammer cushion on top and a pile cushion at the bottom. The hammer can operate leader guided or free hanging. For the latter the hammer is equipped with a pile sleeve for sufficient stability when driving. UNIVERSAL AND UNIQUE The hydraulically operated Hydrohammer® combines a solid one-piece ram with a fully enclosed hammer housing. The result is an elegant yet robust and reliable hammer. The unique design permits universal use. The hammer is suitable for all types of piling and foundation works ranging from impact sensitive concrete piles, to large and long offshore caisson piles, and also includes underwater rock breaking at full energy. The concept is based on more than 30 years of construction and operational experience with hydraulically operated impact hammers. IHC Hydrohammer BV is a business unit of IHC Holland, member of the IHC Caland Group 2 9 1 3 4 5 6 7 1. Valve plate 2. Upper leader attachment 3. Accumulator 4. Piston 5. Upper bearing 6. Hammer housing 7. Ram 8. Lower bearing 9. Lower leader attachment 10. Shock absorber 11. Pile sleeve 12. Pile 13. Anvil/Pile cap 12 11 8 IHC Hydrohammer guest rooms Local area map Kinderdijk