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CASE: GS-65
DATE: 02/13/09 (REVISED 01/03/11)
David Hoyt prepared this case under the supervision of Michael
Marks, Lecturer in Operations, Information, and
Technology, and Professor Hau Lee as the basis for class
discussion rather than to illustrate either effective or
ineffective handling of an administrative situation.
Copyright © 2011 by the Board of Trustees of the Leland
Stanford Junior University. All rights reserved. To order
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Case Writing Office at: [email protected] or
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reproduced, stored in a retrieval system, used in a
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School of Business.
ZAPPOS.COM: DEVELOPING A SUPPLY CHAIN TO
DELIVER
WOW!
Our decision was always to focus on service because we got
instant feedback whenever we
upgraded delivery. Customers were wowed by the experience,
and then they told a bunch of
people. And word of mouth works a lot faster on the Internet
than it does person-to-person
because you can just e-mail out a bunch of your friends and say,
'hey I just had this amazing
experience.' That was one of the reasons that we wanted to
keep upgrading shipping.
—Alfred Lin, Chairman, COO, and CFO of Zappos1
In late 2008, less than 10 years after its founding, Zappos
anticipated reaching annual gross sales
of $1 billion. When its founder first proposed the idea of
selling shoes online, the concept was
greeted with intense skepticism. Despite the challenges, the
company had achieved dramatic
success. It was the world’s largest online retailer of shoes, was
profitable, growing rapidly, and
had an outstanding reputation for customer service. Its
employees were passionately, engaged in
their work. While shoes still provided the vast majority of
revenues, Zappos had expanded its
product offerings based on feedback from customers and the
enthusiasm of employees. There
was still a huge untapped customer base—only 3 percent of the
U.S. population were Zappos
customers—suggesting that the company was not close to
saturating its opportunities in the U.S.,
let alone other international regions.
However, the collapse of the financial markets, and the prospect
of a prolonged recession,
created new challenges. Zappos had never been lavishly
funded—it had always been intensely
conscious of cash. Unlike most retailers, it was continuing to
grow, but early signs were that the
rate of growth was slowing. As the company’s leadership
looked forward, it considered ways
that Zappos could sustain the high quality experience that it was
known for—to deliver “wow” to
its customers, suppliers, and other affiliates. The company’s
supply chain management had
evolved as Zappos had grown, and was one of its sources of
excellence. Yet, perhaps there were
opportunities for continued improvement.
1 Quotations are from interviews with the author, unless
otherwise specified.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 2
ZAPPOS.COM
In 1999, Nick Swinmurn was frustrated in finding the right size,
color, and style of shoe. After
trying several stores, he felt there must be a better way. Stores
carried a relatively small
selection of styles, and usually did not have a full complement
of colors and sizes even for the
styles they did stock. This was not surprising considering the
physical constraints of shoe stores,
the limited number of shoes that an average store could stock,
and the small local population
served by individual stores.
But this was 1999, and the Internet boom was in full swing. If
Swinmurn, who was an ordinary
shoe customer (not a shoe fanatic), was frustrated, it seemed
likely that many others must be
feeling the same way. What consumers needed was a way to
access a huge selection of styles,
colors, and sizes. Since none existed, Swinmurn decided to
create one, using the Internet to
address the selection problems faced by traditional shoe
retailers—despite having no experience
in retail, let alone the shoe industry.
Raising Capital
Swinmurn raised $150,000 from family and friends and
recruited Fred Mossler, a senior shoe
buyer at Nordstrom, to join him. Swinmurn tried to raise
venture capital, but had difficulty
finding investors willing to put in large amounts of money.
One of the venture firms that he approached was Venture Frogs,
founded by Tony Hsieh and
Alfred Lin. Hsieh was a young Harvard graduate, who had
cofounded an Internet advertising
firm called Link Exchange with Sanjay Madan, a college
roommate. They sold the company to
Microsoft for $265 million in 1998, when Hsieh was 24. Lin
had been a friend of Hsieh’s at
Harvard (and a customer of Hsieh and Madan’s college pizza-
making business), who left a PhD
program at Stanford University to join Hsieh at Link Exchange.
Hsieh and Lin then founded
Venture Frogs, which funded Internet start-ups, including
companies such as AskJeeves, Tellme
Networks, and Zappos.
In 1999, at the height of the Internet boom, Swinmurn left a
voicemail with Venture Frogs,
explaining that he had started a company to sell shoes on the
Internet. As Hsieh and Lin were
about to hit the delete button, thinking that this “sounded like
the poster child for bad Internet
business ideas,”2 Swinmurn said that the shoe market in the
United States was $40 billion, and
that 5 percent of this business was being done by mail order.
Hsieh and Lin realized that if
people bought $2 billion of shoes from catalogs, the Internet—
with its capacity to reach large
sections of the population and to provide detailed information
vastly better than a catalog
could—was going to be a substantially larger market. They
decided to invest, putting about $2
million into the company over the next few years. Hsieh also
invested personally in Zappos
(whose name was an adaptation of the Spanish word for shoes,
“zapatos”). Later, Sequoia
Capital, a premier Silicon Valley venture firm, also invested in
the company.
While Hsieh, Venture Frogs, and Sequoia put money into the
company, Zappos was never
funded on the lavish scale of Internet start-ups such as
WebVan—the total investment in the
2 Hsieh quoted in Duff McDonald, “Sole Purpose,” CIO Insight,
November 2006, p. 45.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 3
company was less than $10 million for the first five years of the
company’s existence. Sequoia
Capital would later lead an investment round of $54 million,
some of which was used to buy out
early investors. In the long run, the lack of substantial funding
was a benefit—Zappos was
forced to focus on those factors which were essential to success,
operate efficiently, and avoid
the excesses that led to failure for many other Internet start-ups.
The difficult challenge of
creating a successful online shoe retailer, which inhibited
access to large-scale investment, had
another advantage—lack of competition. As Lin said, “It was
actually tempting to invest in a
company where everyone thought this couldn’t be done, because
you knew that in the early
stages, you were not going to have a lot of competition.”
However, in the short run the relatively low funding raised by
the company was painful—there
were times when employees worked for months without
paychecks in order to help the company
survive.
Financial Success
After investing, Hsieh began to work closely with Swinmurn,
and in 2000 they became co-
CEOs. Lin joined as CFO in 2005, later adding the roles of
COO and chairman. Swinmurn left
Zappos in 2006, and Hsieh became the sole CEO. Zappos had
strong growth from its first sales
through 2008, when it expected gross merchandise sales of $1
billion (Exhibit 1).
This strong growth was largely dependent on a happy, loyal
customer base. As the company
developed, the percentage of repeat customers grew—from 40
percent in 20043 to 75 percent in
2008.4 Hsieh viewed this as essential for sustained success,
saying, “You can get anyone to buy
from you once…. The hard part is getting people to buy from
you again and again.”5
Zappos became profitable in 2006, but did not have an objective
of maximizing profit, preferring
to invest in growing the company. That year, Zappos was able
to achieve gross margins of 31
percent, even after shipping and returns (with more than one in
four orders returned).6 Shipping,
both outbound and for returns, was a substantial part of the
company’s cost structure, at about
$100 million,7 or almost 17 percent of the company’s gross
sales of $597 million in 2006. This
percentage had remained relatively constant over time, despite
increasing return levels and
decreasing delivery times.
In late 2008, Zappos had about 9 million customers—a large
number, but just 3 percent of the
U.S. population, leaving plenty of room for continued growth.
It had about 1,500 employees,
half in its Nevada headquarters and call center, and half in its
Kentucky fulfillment center. The
company was still private, with no immediate plans for an IPO.
3 Richard Waters, “Trial and Error Shows the Path to Success,”
The Financial Times, March 9, 2005, p. 9. Zappos
defined repeat customers as any customer that had previously
purchased from the company.
4 Jeff Morris, “Service a ‘Shoe-In’ for Zappos.com,”
Multichannel Merchant, April 2008, p. 7.
5 Arthur Zaczkiewicz, “Zappos Sells Service,” Women’s Wear
Daily, November 15, 2006, p. 24.
6 Waters, loc. cit.
7 Sidra Durst, “Shoe In,” Business 2.0, December 2006, p. 54.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 4
Corporate Culture and Values
Zappos had a strong company culture, which was developed and
nurtured by management. This
culture, together with company values, was a strong influence
on all aspects of the business,
including the supply chain. Hsieh and Lin recalled that the
strong culture that existed in the early
days of their first start-up, Link Exchange, had disappeared as
the company grew. As Lin
explained, “At the end of the day, one of the reasons we sold
the company was because it was no
longer a fun place to work.” They were determined that this
would not happen at Zappos.
As a result, when Zappos leadership considered what it needed
in order to meet the next year’s
business objectives, the question “How are we going to grow
the culture?” was as important as
issues such as “How many people do we need to hire, how many
more servers, or how much
more office space do we need?”
Hsieh described what the culture meant to him in 2008:
To me, the Zappos culture embodies many different elements.
It’s about always
looking for new ways to WOW everyone we come in contact
with. It’s about
building relationships where we treat each other like family.
It’s about teamwork
and having fun and not taking ourselves too seriously. It’s
about growth, both
personal and professional. It’s about achieving the impossible
with fewer people.
It’s about openness, taking risks, and not being afraid to make
mistakes. But most
of all, it’s about having faith that if we do the right thing, then
in the long run we
will succeed and build something great.8
Hiring and training were particularly important in maintaining
and growing the culture and the
company’s values. Hsieh said, “We want people who are
passionate about what Zappos is
about—service. I don’t care if they’re passionate about
shoes.”9 (Zappos’ culture and values are
discussed in detail in the Appendix.)
THE ZAPPOS SHOPPING EXPERIENCE
From the beginning, Zappos set out to provide an exceptional
shopping experience for its
customers. It wanted customers, after any interaction with the
company, to say “Wow!” To
illustrate the priority placed on serving its customers, Hsieh
referred to Zappos as “a service
company that sells shoes,” which he later amended to include
the wide range of other products
sold by the company. Hsieh elaborated on the importance of
customer service: “It’s not really a
secret…. People have known for a long time that companies that
provide good service do really
well. Yet no one does it.”10 Hsieh saw customer service as an
investment rather than an
expense.
8 “2008 Culture Book,” Zappos.com, p. 12.
9 Christopher Gergen and Gregg Vanourek, “Zappos Culture
Sows Spirit,” The Washington Times, July 16, 2008, p.
B2.
10 Waters, loc. cit.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 5
The drive to provide a “wow experience” informed every aspect
of the company. The Zappos
website loaded faster than any other retail website. While most
orders were made online,
telephone support was essential for maximizing the customer
experience. Unlike other popular
retail sites, he company’s toll-free phone number was
prominently displayed on all its web
pages, the average phone call was answered in less than 20
seconds, and call center operators had
the authority to resolve virtually any issue.
Zappos knew that its primary competition in the shoe business
was brick-and-mortar stores, and
that in order to be successful, customers needed to be
comfortable buying shoes online. The
company addressed this challenge in a number of ways,
including free returns, providing
extensive online product information, maintaining a call center,
and free overnight shipping.
Fit, and the Return Policy
A key aspect of making customers willing to buy shoes online
was dealing with the issue of fit—
customers needed to feel comfortable that they would receive
products that fit, and that they
could return those that did not. Zappos quickly realized that
this could be best addressed by
providing free returns, initially for 60 days, later extended to
365 days (although most returns
came back within 60 days). Customers could thus purchase
several pairs of shoes, of different
styles and fits, keeping those they wanted while returning those
that did not fit.
Zappos closely monitored customer behavior. It found that the
most profitable customers were
not those that returned the fewest products. Customers who
made use of the free return policy
tended to experiment with different brands and styles—while
they had a higher return rate, they
also made more net purchases. Overall, returns were about 35
percent of gross sales.
Online Product Information
It was also essential to provide as much information as possible
to customers as they made their
purchasing decisions. This was done in several ways. Retail
websites typically had small
photographs of products, with swatches of the available colors.
The pictures were generally
from only a few angles, and often did not show important
details. Zappos provided substantially
better information to customers. When new models (or models
with new colors) arrived at the
Zappos warehouse, a photography team took pictures from
several angles (by 2008, eight photos
were taken of each style and color). Customers interested in a
particular item could easily see
large pictures, in the desired color, from multiple perspectives.
The site also included detailed descriptions of the shoes, as well
as information that would
ordinarily be provided by experts at a brick-and-mortar shoe
company. For instance, a person’s
gait (the way that they ran or walked) was important in finding
the proper running shoe. The
Zappos site had a detailed discussion of gait, and how
customers could determine which type of
shoe was appropriate for them.
The site also provided customer feedback. Customers could
write comments on the shoes they
purchased, which Zappos did not edit (except to remove
profanity). The most recent customer
comments were displayed for each type of shoe.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 6
The Zappos Call Center (“Customer Loyalty”)
Most customer interactions were through the website, which
handled about 95 percent of orders.
The rest of the orders, plus questions about products, returns, or
other issues, were handled by
the call center. In 2008, this was staffed 24/7 by about 400
people in the Las Vegas
headquarters.
As described in the Appendix on company culture and values,
all Las Vegas employees went
through the same 4-week new-hire training course. At the end
of the course, regardless of the
job that they were hired for, they spent at least two weeks in the
call center working with
customers.
Zappos measured most every aspect of its business, including
the call center (or “customer
loyalty” in Zappos terms). It measured how long it took from
the time a customer called to the
time the call was answered by a call center operator—in 2008
this number was astonishingly
low, consistently averaging less than 20 seconds. It did not,
however, measure call center
operators on metrics of efficiency, such as how many calls they
took. The objective was to
provide the customer with the best possible experience. If that
meant having an extensive
conversation with a customer about his interest in running, the
call center operator was
encouraged to have the conversation. If the customer was
looking for a specific shoe that was
not available at Zappos, the call center operator was trained to
look on at least three other
Internet websites to find what the customer wanted, and then
talk the customer through finding
the product on the competitive website. Zappos would lose that
order, but the customer would
likely return to Zappos in the future. Hsieh commented, “We
score [call center operators] based
on whether or not they went above and beyond for the
customer…. We don’t care if they made
the sale or how ‘efficient’ they were…. For us, every
interaction is a branding opportunity.”11
One widely cited example of a call center operator going above
and beyond customer
expectations took place in July 2007. A call center operator
was following up on shoes that
should have been returned, and e-mailed the customer. The
customer replied that she was very
sorry—she had bought the shoes for her sick mother, who had
since passed away, and had not
gotten around to returning the shoes. The call center operator
arranged for UPS to go to the
customer’s house to pick up the shoes, then sent a flower
arrangement and condolence card to
the customer. Needless to say, the customer was overwhelmed
by this concern on the part of a
company, and posted comments about her experience on a blog,
which were widely circulated.12
Call center operators were trained to handle most any situation
by themselves. They were given
the authority to do so using their best judgment without needing
to escalate the matter to a
supervisor or manager. For quality control purposes, calls were
monitored by Zappos
employees, not by an outside agency. Monitors listened to
ensure that the operator had exceeded
customer expectations, and that the customer’s experience had
been excellent.
11 Ken Magill, “Workers Paradise: Zappos.com Believes
Happier Staffers Lead to Happy Customers,” Direct,
October 2007, p. 35.
12 Brian Morrissey, “These Brands Build Community,”
Adweek.com, May 12, 2008.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 7
In late 2008, the call center received about 5,000 calls daily.
Zappos viewed each of these as a
chance to “wow” a customer in a personal way. As Hsieh said,
“At that point, you have the full
attention of the customer…. That’s the time where you have a
huge opportunity … to shine.”13
A customer that had an exceptional experience was likely to tell
friends about it. With the ease
of e-mail communication, positive or negative customer
experiences could be rapidly spread to
large numbers of people. Zappos wanted to ensure that its
word-of-mouth testimonials were
overwhelmingly positive.
Free, Rapid Delivery
The final aspect of providing exceptional service was rapid
delivery at no additional charge.
Zappos always tried to beat customer expectations, under-
promising and over-delivering.
Ultimately, this meant operating the warehouse around the
clock, every day, with deliveries
made overnight by UPS. An order received in the evening
would usually be delivered the next
day, even though the standard delivery terms were for UPS
Ground, which had a 4-5 day
delivery expectation. Lin elaborated:
I guess in the early days we didn't really have a choice; we
couldn't afford
anything else except ground shipping. Then we started
understanding that
whatever money we had left over we wanted to reinvest in the
growth of the
company. We can either spend it on marketing, trying to get
new customers, or
we can spend it on our existing customers and let them drive the
word of mouth,
and let them drive the “come back.” You know these customers
are going to buy
shoes at a later date, so our decision was always to focus on
service because we
got instant feedback whenever we upgraded someone. They
were wowed by the
experience, and then they told a bunch of people. And word of
mouth works a lot
faster on the Internet than it does person-to-person because you
can just e-mail
out a bunch of your friends and say, 'hey I just got this amazing
experience.' So
that was one of the reasons that we wanted to keep upgrading
shipping.
The other reason is that we've always thought about our real
competition as the
instant gratification you can get walking into a brick-and-mortar
store, trying on
some stuff, and walking out with the stuff you like. Our idea
was that over time,
we were going to get as close to that as possible, and that would
really bring the
store to your home.
During the 2006 holiday season, Zappos guaranteed next-day
delivery for all orders, and
continued the policy through 2007. However, since customers
expected next-day delivery, “they
were no longer as wowed as before, when it was a ‘surprise’
upgrade,” according to Lin.
Furthermore, guaranteeing next-day delivery set customers up
for disappointment on those rare
occasions when the delivery was late due to unavoidable
problems such as weather impacting
plane schedules, or if communications lines were down and
Zappos was unable to communicate
orders to the warehouse. Overall customer satisfaction
decreased very slightly in 2007, and the
company decided to no longer advertise overnight delivery. It
provided the same level of
service, but only guaranteed 5-day ground shipping. Zappos
found that when customers no
13 Michael Bush, “Customer Service a Branding Opportunity,”
Tire Business, May 12, 2008, p. 35.
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 8
longer expected next-day delivery, they were again surprised
when packages arrived the next
day, especially when they had placed their orders late at night.
As Zappos continued to increase delivery speed, shipping cost
as a percentage of net sales (after
returns) remained constant, even though the percentage of
returns increased. By 2008, Zappos
was one of the top three UPS overnight shippers, and worked
closely with UPS to increase
efficiency and drive down shipping costs. If Zappos decided to
back off from its desire to ship
all orders for overnight delivery, for instance, using ground
delivery for all customers that were
within a two-day delivery from its warehouse, it estimated that
savings could be significant.
UPS estimated UPS Ground could reach 11 percent of Zappos
customers within one day, 49
percent within two days, 18 percent within three days, 21
percent within four days, and the
remaining 1 percent would take five days.
THE DEVELOPMENT AND EVOLUTION OF ZAPPOS’
OPERATIONS
Zappos began in San Francisco, in the second floor of a
Victorian house, with the founder of
Craig’s List living downstairs. By 2004, the company needed to
expand, with particular
emphasis on its call center. Hsieh and the senior management
believed that it was important to
have the call center as part of corporate headquarters, rather
than outsource or remotely locate
this function—after all, the company’s primary focus was on
providing the very best customer
experience, and the call center was central to achieving this
objective. The Bay Area was
expensive, but it also did not have the right environment, nor
access to suitable employees to
staff the type of call center that they believed was essential to
the company’s success.
They decided to move Zappos to Henderson, Nevada, on the
outskirts of Las Vegas. Las Vegas
was a service-oriented city that operated on a 24-7 schedule,
was already home to many call
centers, and had extremely good Internet connectivity. Of the
90 employees in San Francisco, 70
moved to Las Vegas.
Attracting Brands
In the early years of the company, it was difficult to get brands
to sign up for online distribution.
Shoe companies had made huge investments in their brand
equity. In 1999, Zappos was an
unknown start-up, and established retailers viewed the Internet
as, in Mossler’s words, “kind of a
flea market…. They saw the Internet as a place where
everything would be discounted, and their
brand would be ruined.” In addition, the existing retailers
pressured the brands to resist online
sales, as they did not welcome the new competition.
An additional complication was that brands were more
successful when grouped—athletic shoe
brands, for instance, fared better when grouped with other
athletic shoes. If a retailer offered
only one athletic shoe brand, there would not be enough
selection to attract customers. Thus, it
was difficult to convince companies to be the first brand of a
category to be carried by Zappos.
Once the first brand signed on, however, subsequent brands
were easier to attract. In its first
year of operation, the company signed up 60 to 70 brands.
Zappos focused its attention on signing brands that customers
searched for or asked for when
talking to call center operators. The company reviewed logs of
customer searches for brands that
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 9
were not on its site, and its buyers investigated those brands and
evaluated whether they would
be valuable additions to the Zappos offering. As the company
grew and became well known
within the industry, brands began to contact Zappos about being
sold through the site. As Steve
Hill, the company’s vice president of merchandising in 2008,
said, “[The buyer] will get in touch
with the brand, talk to them, and look at the product. If there’s
a compelling reason to have the
product, then we’ll go ahead and open the brand. In a lot of
cases, it would be duplication of
something we already have, so we may not go down that road.”
High-end brands, initially reluctant to partner with online
retailers such as Zappos, eventually
came on board for several reasons. First, as consumers became
comfortable buying online, this
became an important distribution channel. Second, they began
to realize that if customers could
not purchase authentic high-end brands, it made it easier for
counterfeiters—customers searching
for their brands on the Internet would end up on sites that sold
fakes.
A third incentive for high-end brands arose when Zappos began
creating “vertical” sites within
Zappos.com. The first such site, “Couture,” was created in
2003, and featured high-end fashion
products (initially shoes, later expanding to clothing and
accessories). By 2008, Zappos had
added verticals for running, outdoor activities (such as hiking),
and a “RideShop” featuring
products for skiing, skateboarding, surfing, and off-road
bicycling. Brands were eager to
participate in vertical sites, since those visiting the sites would
be passionate consumers—the
types of customers that wanted high-end brands, and that those
brands wanted most to attract.
As customers were wowed by the company’s high level of
service, they began asking Zappos to
carry products beyond shoes. Zappos added additional products
based on the passion displayed
by customers or employees. Lin explained:
A lot of companies look at [product] categories from a market
point of view, and
chase after big markets—they think a market is strategic and
want to go into that
market. We have tended to look at things as: ‘if we want to get
into this product
category, do we have passionate people, whether it’s a
customer, or an employee,
or a partner, that would love for us to be in that product
category?’ It’s actually
worked out very well in those situations. So, if customers want
us to get into
handbags or accessories because we sell shoes, we go into that
category.
Zappos began selling electronic entertainment products because
some of its employees were
passionate gamers, and wanted to sell gaming equipment. Lin
observed, “We found that people
who are passionate about a product category tend to run it much
better and much more efficiently
than people who just think, ‘this is a big market, I want to get
into that business.’”
By late 2008, some of the non-shoe products that Zappos sold
included: handbags, luggage,
clothing, eyewear, electronics (cameras, computers, video
games, phones, and GPS devices),
watches, houseware, and jewelry. Its outdoor vertical site also
included items such as tents,
stoves, water filters, lanterns, and other items important for
outdoor enthusiasts—these
customers were not just interested in hiking boots, they were
passionate about the outdoors, and
wanted to be able to get a wide range of products. Other
vertical sites included a range of items
important to customers interested in those sites areas of focus.
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Evolution of the Operational Model
The original Zappos business model was to provide exceptional
product selection by partnering
with shoe companies, which would hold the inventory and fulfill
orders. Customers would order
shoes from the Zappos website,14 and the orders would be
forwarded to the shoe companies,
which would fulfill the orders. Thus, Zappos would not incur
inventory or fulfillment costs.
Zappos charged customers the retail price, and paid its vendors
the wholesale price. Over time,
this model changed, until by 2003, all Zappos shipments were
from its own inventory. This
evolution was primarily driven by the company’s focus on
customer satisfaction.
The Drop-Ship Model
The original “drop-ship” approach had two major problems.
First, inventory information on the
website was only about 95 percent accurate. The company
received this information from its
vendors in many ways, including fax, phone, and email. The
update process was essentially
manual, and was unreliable both due to uncertainties in the
vendors’ inventory records and poor
timeliness of information updates. This led to frustration for
customers, since they could place
orders for products that were not in stock, leading to
cancellation or long delivery times.
The second problem with the drop-ship approach was that
Zappos did not know when a customer
order had been shipped. The vendor might promise to ship an
order within a few days, but if it
received a large order from a major department store, the
Zappos customer’s order might be
delayed. The customer was unhappy, and Zappos would not
know that there was a problem until
the customer called to inquire about the order.
Bringing Inventory In-House
In response to these problems, in November 2000 Zappos began
to stock its own inventory. One
of the requirements of some of its vendors had been to have a
physical store before they would
sign up to be online suppliers (this was in the early days of
Internet retailing, and manufacturers
were unsure about the effectiveness of online selling). In order
to meet this requirement, Zappos
had purchased a shoe store in Willows, California that was
going out of business but carried the
appropriate brands.
One of the attractions of Willows was that it was much less
expensive than the San Francisco
Bay Area, so when the company decided to carry its own
inventory, it purchased an abandoned
department store across the street from the shoe store, and
turned it into a warehouse and
distribution center. However, Willows, about 100 miles north
of Sacramento, was not ideally
located to be an Internet distribution center. There was no
major airport nearby, and shipments
were made by UPS Ground. The warehouse was a manual
operation.
While bringing some inventory in-house, Zappos continued to
use the drop-ship approach with
many of its vendors.
Experimenting with Third-Party Fulfillment
Zappos quickly outgrew its Willows distribution center, which
had only 30,000 square feet. UPS
approached the company to manage its inventory and
fulfillment. Under this program, Zappos
14 The company’s original website was shoesite.com, but this
was later changed to Zappos.com.
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p. 11
would continue to own the inventory, but it would be stored in a
UPS facility near its hub in
Louisville, Kentucky. Order fulfillment would be handled by a
third party. The proposal offered
several advantages, the most significant being that about two-
thirds of customers could receive
deliveries within two days using UPS Ground—and at a lower
cost than shipping from Willows.
Inventory and fulfillment would be managed using automated
tools, which would be more
efficient than the manual methods used at Willows, but without
Zappos having to make a major
capital investment. In 2001, after performing a detailed
analysis, Zappos moved its inventory to
the UPS facility.
Within 6 to 8 weeks, however, it was clear that this approach
would not work. The Zappos
business involved more stock-keeping units (SKUs) than the
system could handle, since each
shoe style/size/color combination was a separate SKU. Thus, an
individual style of shoe could
require many SKUs. At the time, Zappos had about 70,000 to
80,000 SKUs.
Developing the Zappos Distribution Center in Kentucky
Zappos decided that in order to provide exceptional service to
its customers, it would need to
develop its own distribution center, designed to meet the high-
SKU needs of its business. They
found an inexpensive building in Shepherdsville, Kentucky, less
than 30 minutes from the UPS
hub in Louisville. Due to a lack of capital, the company needed
to build its warehouse as
inexpensively as possible. As a result, they used static
inventory shelving and hand-held bar
code scanners, which stored information that was later uploaded
to the inventory management
servers—the cost of wireless communication between scanners
and servers was beyond the
company’s budget constraints.
The Zappos team did not have previous experience in
developing complex inventory
management systems. Furthermore, they did not find other
companies that had addressed
problems similar to theirs, so they developed their systems in-
house. As a result, the company
developed its own systems and procedures focused on a highly
SKU-intensive business that
required virtually perfect inventory accuracy. To help bring up
the new warehouse, Hsieh
moved to Kentucky for five months, doing much of the software
coding himself.
From the company’s earliest days, Zappos had developed its
own software, optimized to meet its
needs, using open source programs in order to minimize costs.
This practice was still in place in
2008. The company’s rapid growth required continual
upgrading of both hardware and software
in order to keep up with the escalating volume and to deliver a
superior customer experience. At
the end of each year’s holiday selling season, the IT group
(always small, considering the
company revenue, and numbering about 30 people in 2008)
would make plans to provide double
the capacity of the just-finished holiday season for the
following year’s holiday season. They
implemented these plans by mid-year, so that all systems could
be thoroughly tested before the
new capacity was required.
In its new warehouse, stock locations were randomly assigned.
A given stock bin might hold up
to 20 pairs of shoes, but these would not be the same style, or
even the same brand. The random
stocking approach had a number of advantages—while keeping
all shoes from a given brand
together sounded like good organization, it created problems
when they started shipping, and
creating missing spaces in stock bins. Using random stocking,
when a shipment arrived, it was
separated into pairs of shoes, which were placed in the nearest
available bins. The stock worker
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p. 12
scanned the shoe box and location when placing the box into a
bin, telling the system the
location of that particular item. When a stock picker went to
get a box that had been ordered, it
was easy to find the appropriate box in the bin, since it would
be located with different styles of
shoes from different manufacturers—the worker did not need to
distinguish between the size 8
shoes stocked next to the size 8½ shoes of the same model
sitting next to it.
As its business grew, Zappos increased its warehousing
capacity. The initial 265,000 square foot
facility was filled to capacity by 2006, and the company opened
a new 832,000 square foot
facility, of which half was retained for future growth.
Warehouse operations also became more
sophisticated. The initial warehouse consisted of static
shelving and simple conveyors. The new
facility had some static shelving, but with automated conveyors.
It also had automated carousels
that spun until they reached the needed item, much like systems
commonly used in dry
cleaners—except that each of the 128 carousel loops in place by
2008 contained 32 units per
floor and were stacked four stories high. In 2008, Zappos added
more automation to its
warehouse operations by installing a robotic system in which
robots picked up shelves that
contained the items to be picked (or empty places for items to
be stocked), and brought the
shelves to the workers. This greatly increased worker
efficiency—in the first year it was more
than twice as efficient as either the static or carousel methods.
It was also more scalable, since
new shelves and robots could be easily added when needed.
(See Exhibit 2 for photographs of
the Zappos distribution center.)
The End of Drop-Shipments
Until 2003, Zappos was still sending orders to its vendors for
drop-shipping, although the
percentage of shipments from the company’s own inventory
increased as it grew. The source of
the delivery, whether from the Zappos warehouse or drop-
shipped from the vendor, was
transparent to the customer. However, evaluation of customer
satisfaction showed that
customers served by the Zappos warehouse were happier than
those whose orders were drop-
shipped.
By March 2003, about 75 percent of orders were being shipped
from the Zappos warehouse. The
company decided that it could not provide customer service that
lived up to its own standards by
continuing the drop-ship business. The company leadership
evaluated the situation, and decided
that it should define itself not as a shoe company, but as a
“service company that happens to sell
shoes.” Hsieh explained, “We decided that we wanted to stand
for something more than just
making money selling shoes.” The service results at that time
were not what Hsieh and the other
leaders wanted them to be, but the revised focus helped
concentrate attention on what the
company needed to do in order to be recognized for superior
service.
Zappos immediately stopped using drop-shipments, cutting off
25 percent of its business in the
short term. Zappos built this business back up as it increased
its inventory to include those items
that had previously been drop-shipped.
The decision to bring all inventory in-house allowed Zappos to
take those systems and
procedures improvements required to increase inventory
accuracy to nearly 100 percent. When
the last item of a particular style/color/size was sold, that item
no longer appeared on the website.
Thus, any item that a customer selected online was in stock—
the only exception being when
there was just one left in inventory, and two customers had that
item in their shopping carts at the
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p. 13
same time. The first one to check out would receive the item.
As with all Zappos activities,
providing outstanding customer service drove the company’s
operations—in this case, the
requirement for exceptional inventory accuracy, with an
objective of 100 percent accuracy.
Zappos showed inventory statistics on its home page. On
November 25, 2008, for instance, the
warehouse had 1,417 brands, 152,677 styles, 824,277 UPCs, and
2,851,610 total products
available for shipment.15
SUPPLY CHAIN MANAGEMENT
Buying
The traditional practice followed by shoe manufacturers was to
develop new shoe styles that
would be introduced at trade shows. Retailers would place
orders for the upcoming selling
season for delivery throughout the season. The manufacturers
built to these orders, with a
relatively small surplus available in case the styles became
highly popular.16 If a retailer ordered
too many units, it would have excess inventory that had to be
disposed of, generally by selling at
a steep discount. However, if a style became a huge hit, the
manufacturer would not be able to
increase deliveries, as it could not restart production, and the
retailer would lose potential sales.
Each brand had a monthly availability schedule, and retailers
would place orders for specific
numbers of units to be delivered each month. Making optimal
purchasing decisions was based
on setting the right delivery schedule—both the number of units
and delivery timing. These
decisions required experience on the part of the buyers, and a
good sense of the market. This
was particularly true in Zappos’ early days. Selling shoes over
the Internet was new, and the
most relevant model was catalog mail order sales. Mossler’s
experience in the industry was
particularly critical during this time. He explained, “It’s about
your feel. You got a sense for the
brands that were currently selling on the site, and how they
were doing. You had a sense for
how big a potential a new brand could have…. You just made
your bets.”
By 2008, the merchandising department had about 100
employees, about half of whom were
buyers and assistant buyers. These were the primary points of
contact for vendors. Zappos had
an Extranet, which vendors could use to see the same
information that the Zappos buyers saw,
such as on-hand inventory, sales, pricing, and margins. This
enabled Zappos to benefit from
having thousands of buyers (both Zappos and vendor personnel)
evaluating the inventory. If a
vendor saw that a product was selling well, and the vendor had
additional stock, s/he might call
the appropriate buyer and suggest that Zappos purchase more
inventory. On the other hand, if an
item was selling slowly at Zappos, but the vendor needed more
product for other distribution
channels, s/he might suggest that Zappos reduce future
scheduled deliveries.
15 Zappos.com homepage, http://www.zappos.com (November
25, 2008).
16 An exception to this practice was Crocs, the manufacturer of
plastic shoes and sandals. For a description of the
Crocs supply chain, see the Stanford GSB case, “Crocs:
Revolutionizing an Industry’s Supply Chain Model for
Competitive Advantage,” GSB No. GS-57.
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p. 14
“Powered by Zappos”: Operating a Supply Web
The Zappos supply chain was not as simple as the linear process
of placing orders with its
suppliers, stocking inventory, and shipping orders to customers.
For instance, in 2007, Zappos
purchased 6pm, a discount online shoe retailer (described in
more detail below). When 6pm was
integrated into Zappos, the 6pm.com website sold product that
was in the Shepherdsville
warehouse, exactly in the same way as the Zappos.com
website—the products were handled in
exactly the same way, and a product on the 6pm.com website
might be sitting in an inventory bin
next to a product on the Zappos.com website, even though each
website displayed different
products.
The capability that Zappos created to sell online to individual
customers was also valuable to its
vendors’ direct sales initiatives. Most manufacturers of retail
products had distribution systems
that were built around shipments of relatively large numbers of
goods to retail stores, or to
distribution centers operated by large store chains. For
instance, a manufacturer selling shoes to
Nordstrom would deliver large bulk orders to a Nordstrom
distribution center. Nordstrom would
then supply a relatively small number of stores from this
distribution center. The transfer of
individual pairs of shoes to customers would occur at the
Nordstrom retail store.
As the Internet developed as a credible, popular, way of selling
to the public, some
manufacturers wanted to be able to sell directly to customers.
To do this, they needed to develop
websites to sell products, and a distribution network to deliver
products directly to customers—in
small shipments to large numbers of destinations. For
companies that had previously sent large
shipments to relatively few destinations, this was a difficult
challenge—to say nothing of the
new requirement to process lots of orders for single units of the
products, handle billing to
individual consumers, and deal with individual returns. The
companies would have to develop
several areas of competence: the technology to design and run a
retail website, a call center to
deal with customer questions and problems, and a distribution
system optimized for delivery to
retail customers.
These were all areas in which Zappos excelled. In order to help
manufacturers sell directly to
consumers, Zappos developed a program called “Powered by
Zappos.” Under this program,
Zappos developed and ran the website for these companies, ran
the call center, and distributed
directly to customers. Suppose the manufacturer was the
hypothetical “Smith Shoe Company.”
Customers would go to the company website, smithshoe.com,
which would display all the
available shoes. The Smith Shoe website included a prominent
“Powered by Zappos” logo. The
customer ordered a shoe, and the order was sent to the Zappos
distribution center, where it was
handled just like any other order. Customers that had a
question or problem called the number
on the Smith Shoe website, which was answered by an operator
at the Zappos call center. Smith
Shoe paid Zappos to develop and run the website, and to handle
its customers at the call center.
Zappos purchased inventory that was sold on the Smith Shoe
website, as it did for items sold on
the Zappos website—in fact, the inventory was the same, even
though it was offered on two
websites. In all cases, regardless of which website a customer
used to place an order, Zappos
bought products from its supplier at wholesale prices, and sold
to the customer at retail prices.
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p. 15
Lin observed one of the benefits of having a single inventory
serving multiple online stores:
One interesting aspect of our business from a supply chain
perspective is that in
the brick-and-mortar world, every time you open a store it has
to have its own
display space, its own shelf space, and its own inventory space.
The way we’ve
opened up these stores online, you can have different windows
to access the same
inventory; you can just create verticals. Our main site has
access to the same
inventory, or we have a limited selection of our verticals related
to running, for
example. Or, I can show you a specific brand through our
Powered by Zappos
site, or through letting other people sell our products, as in
Overstock or on the
6pm site. It’s accessing the same inventory, so over time it will
be much, much
more efficient than in the brick-and-mortar world.
Thus, Zappos created a supply web, in which the same inventory
could be accessed through
many websites (Exhibit 3). In 2008, several companies sold
shoes through the Powered by
Zappos program.
Scheduling Product Delivery
One of the challenges facing Zappos was scheduling deliveries
from its suppliers to the
distribution center. In 2008, the company placed orders with
more than 1,400 different brands.
Orders typically involved multiple delivery dates. Zappos gave
suppliers delivery windows to
help schedule when products arrived at the distribution center,
and to try to smooth the receiving
schedule. Zappos received products five days a week, even
though the warehouse operated
around the clock, seven days a week for shipping products to
customers—the company’s primary
objective was getting products on a truck to go to UPS within
four hours of a customer order.
The large number of shipments from its vendors led to traffic
management difficulties for the
warehouse. One of the challenges Zappos faced was that it had
limited visibility into the
manufacturers’ supply chains, and there was a high degree of
uncertainty as to the actual day that
a shipment would arrive at the warehouse—while a
manufacturer might state availability on
August 1, and Zappos might specify a quantity to be delivered
from that availability, in practice,
the shipment might arrive any time in August. As a result, there
were days in which traffic at the
warehouse was backed up waiting to be unloaded, and other
days in which relatively few
shipments arrived.
This created inefficiencies within the warehouse operation, but
was an issue that was difficult for
Zappos to address. Lin observed: “[We want] to wow not just
our customers and our employees,
but also our partners. We give them a pretty wide window,
don’t ask them to change that, and
don’t hold them [to specific requirements].”
Dealing with Excess Inventory
Brick-and-mortar stores had to clear space to prepare for the
new products that arrived each
selling season. For instance, a store would have to clear shelf
space used for sandals by August
or September, in order to make space available for boots, which
would sell during the fall and
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p. 16
winter season. To do that, the store would have to drop prices
starting in July until the end-of-
season inventory was depleted.
Zappos was not constrained by the need to clear space to make
room for each season’s incoming
new inventory. It did not need to begin trying to get rid of
stock until customers reduced
demand. For instance, it found that customers bought sandals
well into the fall. When
customers slowed their purchases, Zappos would reduce
prices—but the reductions were based
on customer behavior, not on the need to make room for the
next season’s products. Conversely,
if a model sold slowly, the price could be lowered well before
the end-of-season—again, these
decisions were based on customer demand. As Hill explained,
“When we make a decision to
mark something down, it’s because customers are telling us that
they’re no longer interested in
this product at that price, so we lower the price to a point at
which they say, ‘Hey, now I’m ready
to buy it again.’”
In Zappos’ early days, decisions to reduce price in order to
clear slow-moving stock were made
manually. If a shoe style was in stock for 60 days, and no sales
had been made, they would
lower the price. As the company grew, this process was
automated. The company assigned sell-
through percentages to each product. For instance, it might
expect a given style to sell-through
at 25 percent per month. For an initial period, such as the first
60 days, it would maintain the
price regardless of sales. After that, if the product did not
achieve its target sell-through, the
system would automatically mark down the price until it
achieved the sell-through plan. If sales
picked up to the point where they exceeded the plan, the price
might be adjusted back up.
Zappos did not want its success to be based on discounting,
however. The basic operating
principle of the company was to deliver the very best service.
Thus, with respect to disposing of
excess inventory, the primary focus was on the buying decision.
Zappos wanted to have the right
products, in the right quantities, at the right time. To the extent
that it made these decisions
correctly, it would have less slow-moving inventory to deal
with.
However, it was inevitable that there be some excess inventory,
and the company adopted a
number of approaches to address the issue. It would only
discount to a limited degree on the
Zappos.com website—as a full-service site, with free shipping
and returns, there was not enough
margin to support deep discounts. Furthermore, deep discounts
on the site would dilute the
Zappos brand and inhibit sales of new models. For instance, if
a runner needed new shoes, and
the site had both this year’s model and last year’s model, it
would be difficult to sell the new
model if the old one was heavily discounted.
To supplement the automated discounting program for selling
excess inventory, Zappos opened
several outlet stores. The first, adjacent to the company’s
Kentucky warehouse, opened in 2004.
Beginning in 2006, the company opened stand-alone outlet
stores in four other locations. In
2007, Zappos bought the online shoe company 6pm, a
discounter that sold surplus or end-of-
season shoes to a different customer base. Zappos customers
typically viewed service as very
important, and were extremely loyal, while 6pm customers were
looking for the best price, thus
tended to shop around for the best deals. With the 6pm
purchase, Zappos now had an online
outlet for slow-moving inventory—it could move these products
to the 6pm site, where they
could be discounted as much as necessary without damaging the
Zappos brand. 6pm customers
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p. 17
also paid for shipping (both for delivery and returns). Thus,
Zappos could be preserved as a full-
service, full-margin operation, while prices on the 6pm site
could be discounted as required to
move inventory.
After 6pm was integrated into the Zappos operation, all the
inventory was held at the Zappos
warehouse in Shepherdsville. Orders from the Zappos.com and
6pm.com sites were handled
identically at the warehouse, except that Zappos orders shipped
in Zappos-branded boxes, and
6pm orders were shipped in ordinary brown corrugated boxes.
In 2008, Zappos also initiated a relationship with Overstock, an
online discount retailer, as a way
to liquidate excess inventory. In this arrangement, Zappos
drop-shipped from its Shepherdsville
distribution center to Overstock’s customers.
Opportunities for Improvement
Hsieh realized that the supply chain still contained
inefficiencies. One, as discussed earlier, was
the problem of inbound freight, which was difficult to
coordinate and resulted in uneven
deliveries. There was also inefficiency in the overall supply
chain reaching back to the shoe
production. Most shoes were manufactured in China, then sent
to the shoe companies in the
U.S., where they were stored. The shoes were then sent to
Zappos in Kentucky. Shipping some
or all of those shoes destined for Zappos directly to the Zappos
Kentucky distribution center
would increase overall supply chain efficiency.
Many of the deliveries to Zappos also were made with partial
truckloads (“less than truckload”
or LTL). These LTL shipments came from the warehouses of
individual suppliers, resulting in a
larger-than-necessary number of trucks arriving at the Zappos
distribution center (creating traffic
problems), as well as the economic inefficiency of transporting
partially full trucks. At some
volume, it might be more efficient for Zappos to have its own
truck fleet that could make pickups
from supplier warehouses and optimize cargo capacity. There
was a high concentration of
supplier warehouses in southern California, particularly in the
areas around Ontario and Long
Beach, as well as in a few locations on the East Coast.
There were also possibilities for increasing the efficiency of
outbound freight, even if the
overnight objective was still retained. Many customers could
receive shipments within one day,
using UPS Ground. Even more of the country could be served
overnight by less expensive
ground shipment over weekends, where “overnight” was
considered to be the next business day.
THE QUESTION OF INTERNATIONAL EXPANSION
Zappos had a passionate customer base in Canada. Initially the
company shipped to a freight
forwarder in the U.S., who would then ship to Canada.
Eventually, Zappos set up a Canadian
website, which handled only Canadian orders and simplified the
customs issues for customers.
Many brands had sold Canadian distribution rights to other
partners, so Zappos could not sell
these brands on its Canadian site. With an existing customer
base, it was possible for the
company to establish a Canadian call center and distribution
center, but to achieve substantial
volume would require negotiating Canadian distribution
agreements with many brands.
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p. 18
The company periodically considered further international
expansion, but the opportunities in the
U.S., and the costs of moving into other countries, had never
favored expansion outside North
America. Lin explained:
The debate has always been, ‘Can we be consistent to our brand,
providing great
service in the other country without having a distribution center
or call center?’
The answer is, ‘No.’ If you’re going to go to another country
and establish [a
distribution center and call center], not only do you have to put
in a bunch of
money, but you also have to understand the culture there. [An
equivalent size
market to the U.S.] is to serve all of Europe. Europe is
fragmented with different
layout issues and different cultural issues, and different levels
of understanding of
the desire for service.
With substantial opportunities still to be tapped in the U.S., and
significant challenges and costs
required to replicate the company’s success in foreign markets,
Zappos had rejected major
international expansion each time it had been considered. The
company did sell footwear and
bags to international customers, but charged for shipping and
returns, and required that
customers take care of taxes and duties themselves. Orders
from customers outside the U.S. and
Canada were accepted only by phone, not on the Zappos.com
website.
THE ECONOMIC CHALLENGES OF 2008
As of November 2008, Zappos had not yet seen a major impact
from the financial market
collapse and economic slowdown. The company had recorded
significant revenue increases
through the first three quarters of the year. While high-end
brick-and-mortar retailers reported
double-digit sales decreases in September and October, Zappos
continued to grow, albeit at a
somewhat slower rate.
Margins were decreasing, however. In addition to the
immediate impact, this brought into
question an issue that would eventually need to be considered
even in good economic times—
scalability. Some of the “wow” factor important to the
customers and to the company resulted
from labor-intensive activities which might eventually become
unwieldy or unaffordable as the
company grew. Would Zappos have to make process and
organizational changes in order to
successfully grow to $2 billion, or $20 billion in sales? (See
Exhibit 4 for 2007 sales of the top
ten Internet retailers. See Exhibit 5 for financial results of
Zappos and other retailers.)
Customer behavior also seemed to be changing. Traditionally,
customers came to the
Zappos.com site and purchased directly. However, as the
economy struggled, Zappos noticed
that customers came to the site many times, through multiple
channels, before finally placing
orders. They might view the site directly, come through
affiliate sites, through comparison
shopping engines, through a Google ad, and then finally buy.
The changing economy posed challenges on many fronts. In
looking at how best to prepare for
difficult economic times, the company looked at all aspects of
its business for improvements and
efficiencies, including its supply chain.
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This document is authorized for use only by Zhaohui Liu in
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Zappos.com: Developing a Supply Chain to Deliver WOW!:
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p. 19
STUDY QUESTIONS
1. What are Zappos’ core competencies and sources of
competitive advantage? How
sustainable are they? What role does corporate culture play in
these questions?
2. How important is next day air shipment to the customer
experience? Is it worth the cost?
How might you change it in the cost-conscious environment
facing the company in late
2008?
3. How would you expand the business? Would you add more
products, more geographies,
or by selling private labels? As you expand the business, how
can the company become
more profitable, particularly in light of the costs associated with
the focus on service?
4. How would you expect the environment of a more cost-
conscious consumer to affect
Zappos’ business? What can Zappos do in such an environment
to maintain sales
growth?
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This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 20
Appendix
Zappos Culture and Values
Step into the lobby of Zappos’ headquarters outside Las Vegas,
and you know you are visiting a
company with a unique culture. The room feels like a well used
(but well cared for) college
dorm activity room. The lights are low and the aroma of
popcorn wafts from a popper sitting on
the receptionist’s desk. There is a large video dance game,
“Dance Dance Revolution” awaiting
both visitors and employees. You wait on a comfortable sofa.
There are bookshelves filled with
many copies of popular business and motivational books. The
rules for this library are simple:
you can take any book you want, you do not need to return it,
but you must read it.
The unique nature of the company culture does not end at the
lobby. Each work area in the
building is highly decorated. Employees work in an open office
environment, but not in
conventional, discrete cubicles. Instead, aisles are denoted by
low (four foot) modular walls.
Divisions between adjacent employee workspaces are low.
There is no dividing wall between
workspaces on one side of the aisle and those on the other. The
company’s senior executives,
including Hsieh, Lin, Mossler, and Hill, are located in the
middle of such an aisle,
indistinguishable from any other employee. In short, the
working environment reinforces a
belief that employees do not operate as individuals, but are part
of a team, and teams are part of a
larger organization—everyone involved plays an important role,
and everyone contributes
together.
As a visitor tours the offices, the employees in each aisle give a
warm welcome—sometimes by
giving a big smile and waving, sometimes by other forms of
recognition. In one case, one
employee starts a recording of music, at the end of which the
entire group rings cow bells.
Clearly, these people are happy to be where they are, doing
what they are doing, and working
with their colleagues.17
Like many start-up companies, Zappos culture and values began
to develop at the company’s
formative stage. There were relatively few employees, and
many of them were involved with
each new hire. As companies grow, the culture generally
evolves to be more formal, losing the
highly collaborative, family atmosphere. Hsieh and Lin had
seen this at Link Exchange, where
the company had been a financial success, but had ceased to be
a fun place for employees to
work and spend their time.
Following the Link Exchange experience, Hsieh and Lin
believed that it was just as important to
grow the culture every year as it was to grow revenues and
other business metrics. In 2004,
Hsieh sent an e-mail to all employees asking “What does the
culture mean to you?” The
responses were then distilled down to 10 values:
1. Deliver WOW Through Service
2. Embrace and Drive Change
3. Create Fun and a Little Weirdness
17 Zappos provides tours to anyone who requests them. For
information, contact [email protected] To see a
video of the Zappos environment, including interviews with
Tony Hsieh, see an ABC Nightline segment available at
the bottom of the Zappos.com homepage (November 24, 2008).
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 21
4. Be Adventurous, Creative, and Open Minded
5. Pursue Growth and Learning
6. Build Open and Honest Relationships with Communication
7. Build a Positive Team and Family Spirit
8. Do More with Less
9. Be Passionate and Determined
10. Be Humble
These values played an important role in new employee hiring
decisions, in training, and were
reinforced by everyday actions throughout the organization. In
the recruiting process, potential
employees were interviewed in a traditional fashion regarding
their ability to do the work. The
human resources department then intensively interviewed them
to ensure that they were
compatible with the company values. Take, for instance, the
value “Be Humble.” When
interviewing experts for senior positions, if the recruit exhibited
excessive ego or arrogance, that
person would not be hired. For this reason, the company
preferred to train employees to take
higher-level positions than to bring in experienced outsiders.
Another value was “Create Fun and a Little Weirdness.”
Potential employees might be asked to
rate how “weird” they were on a scale of 1-10. Hsieh observed,
“If they say ‘one,’ we won’t hire
them…. If they’re a 10, they’re probably too psychotic for us.
We like 7s or 8s.”18 One example
of “fun and a little weirdness” was the weekly practice of a
department (varying from week to
week) dressing in costumes and parading through the office.
Hsieh described the Zappos culture as follows:
To me, the Zappos culture embodies many different elements.
It’s about always
looking for new ways to WOW everyone we come in contact
with. It’s about
building relationships where we treat each other like family.
It’s about teamwork
and having fun and not taking ourselves too seriously. It’s
about growth, both
personal and professional. It’s about achieving the impossible
with fewer people.
It’s about openness, taking risks, and not being afraid to make
mistakes. But most
of all, it’s about having faith that if we do the right thing, then
in the long run we
will succeed and build something great.19
One might expect that the exuberance of the workforce, and the
strong, cohesive, fun-loving
culture emanated from a rowdy, boisterous, over-the-top, leader.
Nothing could be further,
however, from Hsieh’s personal style, or that of the other senior
leadership. Hsieh was quiet,
humble, and extremely soft spoken. The other senior leaders
were mature, calm, and
professional. The specific culture was not dictated from the
top, but rather grew from the
employees. The role of the leaders was to cultivate it, reinforce
it, and ensure that those
attributes that fostered passion and joy among the employees
were not casualties of the
company’s success and continued growth.
18 Helen Coster, “A Step Ahead,” Forbes, June 12, 2008, pp.
80.
19 Zappos.com 2008 Culture Book, p. 12.
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This document is authorized for use only by Zhaohui Liu in
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Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 22
Lin described what the executives told new employees during
their initial training:
We tell all the employees, ‘This cannot be just me, or Tony
[Hsieh], or Fred
[Mossler], or Steve [Hill], or anybody else who’s on the
management team’s
culture. It’s everybody’s culture here and it’s important that
you live, breath,
inspire the culture, and build upon it. All this is user generated.
We don’t ask
people to do any of this stuff, it just builds upon itself. If
you’re passionate about
it, please build upon it.’
Mossler observed that the Zappos culture fostered excellence:
Everyone’s focused on just being the very best at whatever
particular department
they are in. I’d say that’s definitely a thread that runs
throughout the company.
It’s a lifestyle…. They’re always living, breathing, and thinking
about the
company. After work, people don’t go home and forget about
what happened at
Zappos. They go out with other Zappos employees, and they
have fun, they bond
and build relationships, but they’re always talking about, ‘How
can we move the
business forward? How can we innovate? How can we make it
better?’
Every new employee, whether entry level or senior manager,
went through the same four-week
training program. Midway through the training, Hsieh offered
the new hires a bonus, plus pay
for the time they have been with the company, to quit. The size
of the bonus had increased over
time, and in 2008, was $2,000. The objective was to ensure that
any new employee who stayed
was passionate about the company and its values, and to
identify those who were not as soon as
possible. Throughout the company’s history, the acceptance
rate for these bonuses was just 2-3
percent. Since the call center turnover rate was higher than 2-3
percent, Hsieh commented that,
“To me, it says that the offer is not high enough.” Either the
hiring process was not matching the
company and employee properly, or “We didn’t do a good
enough job of training them on an
ongoing basis after the initial couple of weeks. Or sometimes
other stuff happens in their lives
that makes them less focused on work.” Employees who stayed
more than 90 days, however,
generally stayed for the long term.
At the end of the training, all Las Vegas new hires, regardless
of the job they were hired for,
worked for at least two weeks as call center operators,
interacting with customers. At some point
in their first year, they would also spend at least a week
working at the Shepherdsville
warehouse, learning how orders were fulfilled. Zappos believed
it was important that all
employees have a full understanding of the business. Many
employees hired at Shepherdsville,
particularly those at supervisory or higher levels, went to Las
Vegas to participate in the new hire
training, if possible during their first year with the company.
Each year, Hsieh sent an e-mail asking each employee, as well
as the company’s affiliates and
business partners, to write a few lines describing what the
Zappos culture meant to them. They
were not to discuss this with their colleagues. If they had been
employees the previous year,
they were not to look at what they had written before until they
had made their new submission.
These were put into a book, which was published. The 2008
edition was about 475 pages long.
While no entry could be characterized as “typical,” there was
definitely a common feeling
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GS-65
p. 23
among them as contributors told stories of the importance of
Zappos in their lives, and what the
company culture meant to them. The following comment by one
employee is representative of
the sentiment expressed by many:
I am truly grateful each day I walk through the doors that I can
be challenged,
encouraged, and grow; I can laugh and play. I am able to spend
my days in an
environment that operates with and supports the same beliefs I
hold close to my
heart. There is really no place like zome.20
Company partners were also asked to contribute. One
commented on the relationship between
culture and company success:
From the moment that I first researched Zappos I knew there
was something
special happening within the company. I wanted to know how a
company could
successfully grow as quickly as Zappos. I found the answer to
my question as
soon as I walked in the door of the Zappos campus. I felt
welcomed and the
campus was buzzing with friendly people. As I toured the
campus, almost
everyone introduced themselves by name and gave me a brief
description of their
job. I could tell everyone was proud of their careers and
enjoyed being part of the
Zappos team. I believe that the positive energy that’s being
unleashed by the
Zappos team is the key to Zappos’ success.21
20 Quote from Kelly D., Merchandising Department, in “2008
Culture Book,” Zappos.com, p. 221.
21 Quote from Leslie W., of Zappos.com partner Fleur’t, in
“2008 Culture Book,” Zappos.com, p. 457.
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This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
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Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 24
Exhibit 1
Zappos Gross Revenue Growth
0
200
400
600
800
1000
1200
$Million 1.6 8.6 32 70 184 370 597 840 1000
2000 2001 2002 2003 2004 2005 2006 2007
2008
(est)
Zappos growth in gross revenues, 2000-2008. Returns typically
ran in the range of 35-37
percent of gross revenues.
Source: “2008 Culture Book,” Zappos.com, p. 9.
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This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
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Zappos.com: Developing a Supply Chain to Deliver WOW!:
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p. 25
Exhibit 2
Zappos Distribution Center, Shepherdsville, Kentucky
Shepherdsville Distribution Center Static Shelving
Carousel Robots (and operator)
with shelves at work station.
Robotic inventory area.
Source: Zappos.com (with permission).
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
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p. 26
Exhibit 3
Zappos Supply Web
SupplierA.com, etc. are “Powered by Zappos” sites.
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p. 27
Exhibit 4
Top Internet Retail Businesses in 2007
The top ten Internet retail companies in 2007, according to
Internet Retailer, were:
Rank Company Web Sales Volume
($ billion)
1 Amazon.com 14.8
2 Staples Inc. 5.6
3 Office Depot Inc. 4.9
4 Dell Inc. 4.2
5 HP Home and Home Office
Store (Hewlett-Packard Co.)
3.4
6 OfficeMax Inc. 3.2
7 Apple Inc. 2.7
8 Sears Holding Corp. 2.6
9 CDW Corp. 2.4
10 Newegg.com 1.9
Source: “America’s Top Ten Retail Businesses,” Internet
Retailer Top 500 Guide, 2008 Edition, online summary
(http://www.internetretailer.com/top500/list.asp, accessed
January 23, 2009).
For the exclusive use of Z. Liu, 2018.
This document is authorized for use only by Zhaohui Liu in
Global Supply Chains 2018 Fall taught by CANAN GUNES
CORLU, Boston University from Sep 2018 to Dec 2018.
Zappos.com: Developing a Supply Chain to Deliver WOW!:
GS-65
p. 28
Exhibit 5
Income Statement Data for Zappos, Amazon, and Nordstrom
Zappos
2008
Amazon
2008
Amazon
2009
Nordstrom
YE 1/31/2009
Nordstrom
YE 1/31/2010
Revenue $635M $19B $24.5B $8.6B $8.6B
Gross Margin % 35% 22% 23% 37% 38%
Operating Income % 3.4% 4.4% 4.6% 9% 10%
Annual Revenue Growth 20% 29% 28% (6%) 1%
Market Capitalization n/a $22B $59B $2.9B $8.3B
Sources: Zappos data from Amazon.com Amendment Number 1
to SEC Form S-4 Registration, dated September
14, 2009, p. D-3. Amazon and Nordstrom data from company
annual reports. Stock prices (for market
capitalization) from BigCharts historical quotes
(http://bigcharts.marketwatch.com).
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>>
>> setdistillerparams
<<
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>> setpagedevice
This case study illustrates the management of a service supply
chain. When reading this case, pay close attention to supply
chain issues and the questions below. It is an interesting case
because it concerns an enterprise that is provider of both goods
and services (with both being very important to their
competitiveness).
Be sure to follow APA guidelines included on the course
Blackboard site.
Address the following questions (in at least one case, find an
article that supports your statements):
Q:List and discuss two threats to the long term sustainability
of the Zappos approach.
2 pages and at least 2 references , The case material in another
PDF I’ve upload, please follow above requirement to complete
and on time!!!

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CASE GS-65 DATE 021309 (REVISED 010311) .docx

  • 1. CASE: GS-65 DATE: 02/13/09 (REVISED 01/03/11) David Hoyt prepared this case under the supervision of Michael Marks, Lecturer in Operations, Information, and Technology, and Professor Hau Lee as the basis for class discussion rather than to illustrate either effective or ineffective handling of an administrative situation. Copyright © 2011 by the Board of Trustees of the Leland Stanford Junior University. All rights reserved. To order copies or request permission to reproduce materials, e-mail the Case Writing Office at: [email protected] or write: Case Writing Office, Stanford Graduate School of Business, 518 Memorial Way, Stanford University, Stanford, CA 94305-5015. No part of this publication may be reproduced, stored in a retrieval system, used in a spreadsheet, or transmitted in any form or by any means –– electronic, mechanical, photocopying, recording, or otherwise –– without the permission of the Stanford Graduate School of Business. ZAPPOS.COM: DEVELOPING A SUPPLY CHAIN TO DELIVER WOW!
  • 2. Our decision was always to focus on service because we got instant feedback whenever we upgraded delivery. Customers were wowed by the experience, and then they told a bunch of people. And word of mouth works a lot faster on the Internet than it does person-to-person because you can just e-mail out a bunch of your friends and say, 'hey I just had this amazing experience.' That was one of the reasons that we wanted to keep upgrading shipping. —Alfred Lin, Chairman, COO, and CFO of Zappos1 In late 2008, less than 10 years after its founding, Zappos anticipated reaching annual gross sales of $1 billion. When its founder first proposed the idea of selling shoes online, the concept was greeted with intense skepticism. Despite the challenges, the company had achieved dramatic success. It was the world’s largest online retailer of shoes, was profitable, growing rapidly, and had an outstanding reputation for customer service. Its employees were passionately, engaged in their work. While shoes still provided the vast majority of revenues, Zappos had expanded its product offerings based on feedback from customers and the enthusiasm of employees. There was still a huge untapped customer base—only 3 percent of the U.S. population were Zappos customers—suggesting that the company was not close to saturating its opportunities in the U.S., let alone other international regions.
  • 3. However, the collapse of the financial markets, and the prospect of a prolonged recession, created new challenges. Zappos had never been lavishly funded—it had always been intensely conscious of cash. Unlike most retailers, it was continuing to grow, but early signs were that the rate of growth was slowing. As the company’s leadership looked forward, it considered ways that Zappos could sustain the high quality experience that it was known for—to deliver “wow” to its customers, suppliers, and other affiliates. The company’s supply chain management had evolved as Zappos had grown, and was one of its sources of excellence. Yet, perhaps there were opportunities for continued improvement. 1 Quotations are from interviews with the author, unless otherwise specified. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 2 ZAPPOS.COM
  • 4. In 1999, Nick Swinmurn was frustrated in finding the right size, color, and style of shoe. After trying several stores, he felt there must be a better way. Stores carried a relatively small selection of styles, and usually did not have a full complement of colors and sizes even for the styles they did stock. This was not surprising considering the physical constraints of shoe stores, the limited number of shoes that an average store could stock, and the small local population served by individual stores. But this was 1999, and the Internet boom was in full swing. If Swinmurn, who was an ordinary shoe customer (not a shoe fanatic), was frustrated, it seemed likely that many others must be feeling the same way. What consumers needed was a way to access a huge selection of styles, colors, and sizes. Since none existed, Swinmurn decided to create one, using the Internet to address the selection problems faced by traditional shoe retailers—despite having no experience in retail, let alone the shoe industry. Raising Capital Swinmurn raised $150,000 from family and friends and recruited Fred Mossler, a senior shoe buyer at Nordstrom, to join him. Swinmurn tried to raise venture capital, but had difficulty finding investors willing to put in large amounts of money. One of the venture firms that he approached was Venture Frogs, founded by Tony Hsieh and Alfred Lin. Hsieh was a young Harvard graduate, who had cofounded an Internet advertising
  • 5. firm called Link Exchange with Sanjay Madan, a college roommate. They sold the company to Microsoft for $265 million in 1998, when Hsieh was 24. Lin had been a friend of Hsieh’s at Harvard (and a customer of Hsieh and Madan’s college pizza- making business), who left a PhD program at Stanford University to join Hsieh at Link Exchange. Hsieh and Lin then founded Venture Frogs, which funded Internet start-ups, including companies such as AskJeeves, Tellme Networks, and Zappos. In 1999, at the height of the Internet boom, Swinmurn left a voicemail with Venture Frogs, explaining that he had started a company to sell shoes on the Internet. As Hsieh and Lin were about to hit the delete button, thinking that this “sounded like the poster child for bad Internet business ideas,”2 Swinmurn said that the shoe market in the United States was $40 billion, and that 5 percent of this business was being done by mail order. Hsieh and Lin realized that if people bought $2 billion of shoes from catalogs, the Internet— with its capacity to reach large sections of the population and to provide detailed information vastly better than a catalog could—was going to be a substantially larger market. They decided to invest, putting about $2 million into the company over the next few years. Hsieh also invested personally in Zappos (whose name was an adaptation of the Spanish word for shoes, “zapatos”). Later, Sequoia Capital, a premier Silicon Valley venture firm, also invested in the company. While Hsieh, Venture Frogs, and Sequoia put money into the
  • 6. company, Zappos was never funded on the lavish scale of Internet start-ups such as WebVan—the total investment in the 2 Hsieh quoted in Duff McDonald, “Sole Purpose,” CIO Insight, November 2006, p. 45. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 3 company was less than $10 million for the first five years of the company’s existence. Sequoia Capital would later lead an investment round of $54 million, some of which was used to buy out early investors. In the long run, the lack of substantial funding was a benefit—Zappos was forced to focus on those factors which were essential to success, operate efficiently, and avoid the excesses that led to failure for many other Internet start-ups. The difficult challenge of creating a successful online shoe retailer, which inhibited access to large-scale investment, had another advantage—lack of competition. As Lin said, “It was actually tempting to invest in a company where everyone thought this couldn’t be done, because
  • 7. you knew that in the early stages, you were not going to have a lot of competition.” However, in the short run the relatively low funding raised by the company was painful—there were times when employees worked for months without paychecks in order to help the company survive. Financial Success After investing, Hsieh began to work closely with Swinmurn, and in 2000 they became co- CEOs. Lin joined as CFO in 2005, later adding the roles of COO and chairman. Swinmurn left Zappos in 2006, and Hsieh became the sole CEO. Zappos had strong growth from its first sales through 2008, when it expected gross merchandise sales of $1 billion (Exhibit 1). This strong growth was largely dependent on a happy, loyal customer base. As the company developed, the percentage of repeat customers grew—from 40 percent in 20043 to 75 percent in 2008.4 Hsieh viewed this as essential for sustained success, saying, “You can get anyone to buy from you once…. The hard part is getting people to buy from you again and again.”5 Zappos became profitable in 2006, but did not have an objective of maximizing profit, preferring to invest in growing the company. That year, Zappos was able to achieve gross margins of 31 percent, even after shipping and returns (with more than one in four orders returned).6 Shipping, both outbound and for returns, was a substantial part of the
  • 8. company’s cost structure, at about $100 million,7 or almost 17 percent of the company’s gross sales of $597 million in 2006. This percentage had remained relatively constant over time, despite increasing return levels and decreasing delivery times. In late 2008, Zappos had about 9 million customers—a large number, but just 3 percent of the U.S. population, leaving plenty of room for continued growth. It had about 1,500 employees, half in its Nevada headquarters and call center, and half in its Kentucky fulfillment center. The company was still private, with no immediate plans for an IPO. 3 Richard Waters, “Trial and Error Shows the Path to Success,” The Financial Times, March 9, 2005, p. 9. Zappos defined repeat customers as any customer that had previously purchased from the company. 4 Jeff Morris, “Service a ‘Shoe-In’ for Zappos.com,” Multichannel Merchant, April 2008, p. 7. 5 Arthur Zaczkiewicz, “Zappos Sells Service,” Women’s Wear Daily, November 15, 2006, p. 24. 6 Waters, loc. cit. 7 Sidra Durst, “Shoe In,” Business 2.0, December 2006, p. 54. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!:
  • 9. GS-65 p. 4 Corporate Culture and Values Zappos had a strong company culture, which was developed and nurtured by management. This culture, together with company values, was a strong influence on all aspects of the business, including the supply chain. Hsieh and Lin recalled that the strong culture that existed in the early days of their first start-up, Link Exchange, had disappeared as the company grew. As Lin explained, “At the end of the day, one of the reasons we sold the company was because it was no longer a fun place to work.” They were determined that this would not happen at Zappos. As a result, when Zappos leadership considered what it needed in order to meet the next year’s business objectives, the question “How are we going to grow the culture?” was as important as issues such as “How many people do we need to hire, how many more servers, or how much more office space do we need?” Hsieh described what the culture meant to him in 2008: To me, the Zappos culture embodies many different elements. It’s about always looking for new ways to WOW everyone we come in contact with. It’s about building relationships where we treat each other like family.
  • 10. It’s about teamwork and having fun and not taking ourselves too seriously. It’s about growth, both personal and professional. It’s about achieving the impossible with fewer people. It’s about openness, taking risks, and not being afraid to make mistakes. But most of all, it’s about having faith that if we do the right thing, then in the long run we will succeed and build something great.8 Hiring and training were particularly important in maintaining and growing the culture and the company’s values. Hsieh said, “We want people who are passionate about what Zappos is about—service. I don’t care if they’re passionate about shoes.”9 (Zappos’ culture and values are discussed in detail in the Appendix.) THE ZAPPOS SHOPPING EXPERIENCE From the beginning, Zappos set out to provide an exceptional shopping experience for its customers. It wanted customers, after any interaction with the company, to say “Wow!” To illustrate the priority placed on serving its customers, Hsieh referred to Zappos as “a service company that sells shoes,” which he later amended to include the wide range of other products sold by the company. Hsieh elaborated on the importance of customer service: “It’s not really a secret…. People have known for a long time that companies that provide good service do really well. Yet no one does it.”10 Hsieh saw customer service as an investment rather than an
  • 11. expense. 8 “2008 Culture Book,” Zappos.com, p. 12. 9 Christopher Gergen and Gregg Vanourek, “Zappos Culture Sows Spirit,” The Washington Times, July 16, 2008, p. B2. 10 Waters, loc. cit. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 5 The drive to provide a “wow experience” informed every aspect of the company. The Zappos website loaded faster than any other retail website. While most orders were made online, telephone support was essential for maximizing the customer experience. Unlike other popular retail sites, he company’s toll-free phone number was prominently displayed on all its web pages, the average phone call was answered in less than 20 seconds, and call center operators had the authority to resolve virtually any issue.
  • 12. Zappos knew that its primary competition in the shoe business was brick-and-mortar stores, and that in order to be successful, customers needed to be comfortable buying shoes online. The company addressed this challenge in a number of ways, including free returns, providing extensive online product information, maintaining a call center, and free overnight shipping. Fit, and the Return Policy A key aspect of making customers willing to buy shoes online was dealing with the issue of fit— customers needed to feel comfortable that they would receive products that fit, and that they could return those that did not. Zappos quickly realized that this could be best addressed by providing free returns, initially for 60 days, later extended to 365 days (although most returns came back within 60 days). Customers could thus purchase several pairs of shoes, of different styles and fits, keeping those they wanted while returning those that did not fit. Zappos closely monitored customer behavior. It found that the most profitable customers were not those that returned the fewest products. Customers who made use of the free return policy tended to experiment with different brands and styles—while they had a higher return rate, they also made more net purchases. Overall, returns were about 35 percent of gross sales. Online Product Information It was also essential to provide as much information as possible
  • 13. to customers as they made their purchasing decisions. This was done in several ways. Retail websites typically had small photographs of products, with swatches of the available colors. The pictures were generally from only a few angles, and often did not show important details. Zappos provided substantially better information to customers. When new models (or models with new colors) arrived at the Zappos warehouse, a photography team took pictures from several angles (by 2008, eight photos were taken of each style and color). Customers interested in a particular item could easily see large pictures, in the desired color, from multiple perspectives. The site also included detailed descriptions of the shoes, as well as information that would ordinarily be provided by experts at a brick-and-mortar shoe company. For instance, a person’s gait (the way that they ran or walked) was important in finding the proper running shoe. The Zappos site had a detailed discussion of gait, and how customers could determine which type of shoe was appropriate for them. The site also provided customer feedback. Customers could write comments on the shoes they purchased, which Zappos did not edit (except to remove profanity). The most recent customer comments were displayed for each type of shoe. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018.
  • 14. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 6 The Zappos Call Center (“Customer Loyalty”) Most customer interactions were through the website, which handled about 95 percent of orders. The rest of the orders, plus questions about products, returns, or other issues, were handled by the call center. In 2008, this was staffed 24/7 by about 400 people in the Las Vegas headquarters. As described in the Appendix on company culture and values, all Las Vegas employees went through the same 4-week new-hire training course. At the end of the course, regardless of the job that they were hired for, they spent at least two weeks in the call center working with customers. Zappos measured most every aspect of its business, including the call center (or “customer loyalty” in Zappos terms). It measured how long it took from the time a customer called to the time the call was answered by a call center operator—in 2008 this number was astonishingly low, consistently averaging less than 20 seconds. It did not, however, measure call center operators on metrics of efficiency, such as how many calls they
  • 15. took. The objective was to provide the customer with the best possible experience. If that meant having an extensive conversation with a customer about his interest in running, the call center operator was encouraged to have the conversation. If the customer was looking for a specific shoe that was not available at Zappos, the call center operator was trained to look on at least three other Internet websites to find what the customer wanted, and then talk the customer through finding the product on the competitive website. Zappos would lose that order, but the customer would likely return to Zappos in the future. Hsieh commented, “We score [call center operators] based on whether or not they went above and beyond for the customer…. We don’t care if they made the sale or how ‘efficient’ they were…. For us, every interaction is a branding opportunity.”11 One widely cited example of a call center operator going above and beyond customer expectations took place in July 2007. A call center operator was following up on shoes that should have been returned, and e-mailed the customer. The customer replied that she was very sorry—she had bought the shoes for her sick mother, who had since passed away, and had not gotten around to returning the shoes. The call center operator arranged for UPS to go to the customer’s house to pick up the shoes, then sent a flower arrangement and condolence card to the customer. Needless to say, the customer was overwhelmed by this concern on the part of a company, and posted comments about her experience on a blog, which were widely circulated.12
  • 16. Call center operators were trained to handle most any situation by themselves. They were given the authority to do so using their best judgment without needing to escalate the matter to a supervisor or manager. For quality control purposes, calls were monitored by Zappos employees, not by an outside agency. Monitors listened to ensure that the operator had exceeded customer expectations, and that the customer’s experience had been excellent. 11 Ken Magill, “Workers Paradise: Zappos.com Believes Happier Staffers Lead to Happy Customers,” Direct, October 2007, p. 35. 12 Brian Morrissey, “These Brands Build Community,” Adweek.com, May 12, 2008. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 7 In late 2008, the call center received about 5,000 calls daily. Zappos viewed each of these as a
  • 17. chance to “wow” a customer in a personal way. As Hsieh said, “At that point, you have the full attention of the customer…. That’s the time where you have a huge opportunity … to shine.”13 A customer that had an exceptional experience was likely to tell friends about it. With the ease of e-mail communication, positive or negative customer experiences could be rapidly spread to large numbers of people. Zappos wanted to ensure that its word-of-mouth testimonials were overwhelmingly positive. Free, Rapid Delivery The final aspect of providing exceptional service was rapid delivery at no additional charge. Zappos always tried to beat customer expectations, under- promising and over-delivering. Ultimately, this meant operating the warehouse around the clock, every day, with deliveries made overnight by UPS. An order received in the evening would usually be delivered the next day, even though the standard delivery terms were for UPS Ground, which had a 4-5 day delivery expectation. Lin elaborated: I guess in the early days we didn't really have a choice; we couldn't afford anything else except ground shipping. Then we started understanding that whatever money we had left over we wanted to reinvest in the growth of the company. We can either spend it on marketing, trying to get new customers, or we can spend it on our existing customers and let them drive the
  • 18. word of mouth, and let them drive the “come back.” You know these customers are going to buy shoes at a later date, so our decision was always to focus on service because we got instant feedback whenever we upgraded someone. They were wowed by the experience, and then they told a bunch of people. And word of mouth works a lot faster on the Internet than it does person-to-person because you can just e-mail out a bunch of your friends and say, 'hey I just got this amazing experience.' So that was one of the reasons that we wanted to keep upgrading shipping. The other reason is that we've always thought about our real competition as the instant gratification you can get walking into a brick-and-mortar store, trying on some stuff, and walking out with the stuff you like. Our idea was that over time, we were going to get as close to that as possible, and that would really bring the store to your home. During the 2006 holiday season, Zappos guaranteed next-day delivery for all orders, and continued the policy through 2007. However, since customers expected next-day delivery, “they were no longer as wowed as before, when it was a ‘surprise’ upgrade,” according to Lin. Furthermore, guaranteeing next-day delivery set customers up for disappointment on those rare occasions when the delivery was late due to unavoidable
  • 19. problems such as weather impacting plane schedules, or if communications lines were down and Zappos was unable to communicate orders to the warehouse. Overall customer satisfaction decreased very slightly in 2007, and the company decided to no longer advertise overnight delivery. It provided the same level of service, but only guaranteed 5-day ground shipping. Zappos found that when customers no 13 Michael Bush, “Customer Service a Branding Opportunity,” Tire Business, May 12, 2008, p. 35. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 8 longer expected next-day delivery, they were again surprised when packages arrived the next day, especially when they had placed their orders late at night. As Zappos continued to increase delivery speed, shipping cost as a percentage of net sales (after returns) remained constant, even though the percentage of returns increased. By 2008, Zappos was one of the top three UPS overnight shippers, and worked
  • 20. closely with UPS to increase efficiency and drive down shipping costs. If Zappos decided to back off from its desire to ship all orders for overnight delivery, for instance, using ground delivery for all customers that were within a two-day delivery from its warehouse, it estimated that savings could be significant. UPS estimated UPS Ground could reach 11 percent of Zappos customers within one day, 49 percent within two days, 18 percent within three days, 21 percent within four days, and the remaining 1 percent would take five days. THE DEVELOPMENT AND EVOLUTION OF ZAPPOS’ OPERATIONS Zappos began in San Francisco, in the second floor of a Victorian house, with the founder of Craig’s List living downstairs. By 2004, the company needed to expand, with particular emphasis on its call center. Hsieh and the senior management believed that it was important to have the call center as part of corporate headquarters, rather than outsource or remotely locate this function—after all, the company’s primary focus was on providing the very best customer experience, and the call center was central to achieving this objective. The Bay Area was expensive, but it also did not have the right environment, nor access to suitable employees to staff the type of call center that they believed was essential to the company’s success. They decided to move Zappos to Henderson, Nevada, on the outskirts of Las Vegas. Las Vegas was a service-oriented city that operated on a 24-7 schedule,
  • 21. was already home to many call centers, and had extremely good Internet connectivity. Of the 90 employees in San Francisco, 70 moved to Las Vegas. Attracting Brands In the early years of the company, it was difficult to get brands to sign up for online distribution. Shoe companies had made huge investments in their brand equity. In 1999, Zappos was an unknown start-up, and established retailers viewed the Internet as, in Mossler’s words, “kind of a flea market…. They saw the Internet as a place where everything would be discounted, and their brand would be ruined.” In addition, the existing retailers pressured the brands to resist online sales, as they did not welcome the new competition. An additional complication was that brands were more successful when grouped—athletic shoe brands, for instance, fared better when grouped with other athletic shoes. If a retailer offered only one athletic shoe brand, there would not be enough selection to attract customers. Thus, it was difficult to convince companies to be the first brand of a category to be carried by Zappos. Once the first brand signed on, however, subsequent brands were easier to attract. In its first year of operation, the company signed up 60 to 70 brands. Zappos focused its attention on signing brands that customers searched for or asked for when talking to call center operators. The company reviewed logs of customer searches for brands that
  • 22. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 9 were not on its site, and its buyers investigated those brands and evaluated whether they would be valuable additions to the Zappos offering. As the company grew and became well known within the industry, brands began to contact Zappos about being sold through the site. As Steve Hill, the company’s vice president of merchandising in 2008, said, “[The buyer] will get in touch with the brand, talk to them, and look at the product. If there’s a compelling reason to have the product, then we’ll go ahead and open the brand. In a lot of cases, it would be duplication of something we already have, so we may not go down that road.” High-end brands, initially reluctant to partner with online retailers such as Zappos, eventually came on board for several reasons. First, as consumers became comfortable buying online, this became an important distribution channel. Second, they began to realize that if customers could not purchase authentic high-end brands, it made it easier for counterfeiters—customers searching
  • 23. for their brands on the Internet would end up on sites that sold fakes. A third incentive for high-end brands arose when Zappos began creating “vertical” sites within Zappos.com. The first such site, “Couture,” was created in 2003, and featured high-end fashion products (initially shoes, later expanding to clothing and accessories). By 2008, Zappos had added verticals for running, outdoor activities (such as hiking), and a “RideShop” featuring products for skiing, skateboarding, surfing, and off-road bicycling. Brands were eager to participate in vertical sites, since those visiting the sites would be passionate consumers—the types of customers that wanted high-end brands, and that those brands wanted most to attract. As customers were wowed by the company’s high level of service, they began asking Zappos to carry products beyond shoes. Zappos added additional products based on the passion displayed by customers or employees. Lin explained: A lot of companies look at [product] categories from a market point of view, and chase after big markets—they think a market is strategic and want to go into that market. We have tended to look at things as: ‘if we want to get into this product category, do we have passionate people, whether it’s a customer, or an employee, or a partner, that would love for us to be in that product category?’ It’s actually worked out very well in those situations. So, if customers want
  • 24. us to get into handbags or accessories because we sell shoes, we go into that category. Zappos began selling electronic entertainment products because some of its employees were passionate gamers, and wanted to sell gaming equipment. Lin observed, “We found that people who are passionate about a product category tend to run it much better and much more efficiently than people who just think, ‘this is a big market, I want to get into that business.’” By late 2008, some of the non-shoe products that Zappos sold included: handbags, luggage, clothing, eyewear, electronics (cameras, computers, video games, phones, and GPS devices), watches, houseware, and jewelry. Its outdoor vertical site also included items such as tents, stoves, water filters, lanterns, and other items important for outdoor enthusiasts—these customers were not just interested in hiking boots, they were passionate about the outdoors, and wanted to be able to get a wide range of products. Other vertical sites included a range of items important to customers interested in those sites areas of focus. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018.
  • 25. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 10 Evolution of the Operational Model The original Zappos business model was to provide exceptional product selection by partnering with shoe companies, which would hold the inventory and fulfill orders. Customers would order shoes from the Zappos website,14 and the orders would be forwarded to the shoe companies, which would fulfill the orders. Thus, Zappos would not incur inventory or fulfillment costs. Zappos charged customers the retail price, and paid its vendors the wholesale price. Over time, this model changed, until by 2003, all Zappos shipments were from its own inventory. This evolution was primarily driven by the company’s focus on customer satisfaction. The Drop-Ship Model The original “drop-ship” approach had two major problems. First, inventory information on the website was only about 95 percent accurate. The company received this information from its vendors in many ways, including fax, phone, and email. The update process was essentially manual, and was unreliable both due to uncertainties in the vendors’ inventory records and poor timeliness of information updates. This led to frustration for customers, since they could place orders for products that were not in stock, leading to cancellation or long delivery times.
  • 26. The second problem with the drop-ship approach was that Zappos did not know when a customer order had been shipped. The vendor might promise to ship an order within a few days, but if it received a large order from a major department store, the Zappos customer’s order might be delayed. The customer was unhappy, and Zappos would not know that there was a problem until the customer called to inquire about the order. Bringing Inventory In-House In response to these problems, in November 2000 Zappos began to stock its own inventory. One of the requirements of some of its vendors had been to have a physical store before they would sign up to be online suppliers (this was in the early days of Internet retailing, and manufacturers were unsure about the effectiveness of online selling). In order to meet this requirement, Zappos had purchased a shoe store in Willows, California that was going out of business but carried the appropriate brands. One of the attractions of Willows was that it was much less expensive than the San Francisco Bay Area, so when the company decided to carry its own inventory, it purchased an abandoned department store across the street from the shoe store, and turned it into a warehouse and distribution center. However, Willows, about 100 miles north of Sacramento, was not ideally located to be an Internet distribution center. There was no major airport nearby, and shipments were made by UPS Ground. The warehouse was a manual operation.
  • 27. While bringing some inventory in-house, Zappos continued to use the drop-ship approach with many of its vendors. Experimenting with Third-Party Fulfillment Zappos quickly outgrew its Willows distribution center, which had only 30,000 square feet. UPS approached the company to manage its inventory and fulfillment. Under this program, Zappos 14 The company’s original website was shoesite.com, but this was later changed to Zappos.com. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 11 would continue to own the inventory, but it would be stored in a UPS facility near its hub in Louisville, Kentucky. Order fulfillment would be handled by a third party. The proposal offered several advantages, the most significant being that about two- thirds of customers could receive deliveries within two days using UPS Ground—and at a lower
  • 28. cost than shipping from Willows. Inventory and fulfillment would be managed using automated tools, which would be more efficient than the manual methods used at Willows, but without Zappos having to make a major capital investment. In 2001, after performing a detailed analysis, Zappos moved its inventory to the UPS facility. Within 6 to 8 weeks, however, it was clear that this approach would not work. The Zappos business involved more stock-keeping units (SKUs) than the system could handle, since each shoe style/size/color combination was a separate SKU. Thus, an individual style of shoe could require many SKUs. At the time, Zappos had about 70,000 to 80,000 SKUs. Developing the Zappos Distribution Center in Kentucky Zappos decided that in order to provide exceptional service to its customers, it would need to develop its own distribution center, designed to meet the high- SKU needs of its business. They found an inexpensive building in Shepherdsville, Kentucky, less than 30 minutes from the UPS hub in Louisville. Due to a lack of capital, the company needed to build its warehouse as inexpensively as possible. As a result, they used static inventory shelving and hand-held bar code scanners, which stored information that was later uploaded to the inventory management servers—the cost of wireless communication between scanners and servers was beyond the company’s budget constraints. The Zappos team did not have previous experience in
  • 29. developing complex inventory management systems. Furthermore, they did not find other companies that had addressed problems similar to theirs, so they developed their systems in- house. As a result, the company developed its own systems and procedures focused on a highly SKU-intensive business that required virtually perfect inventory accuracy. To help bring up the new warehouse, Hsieh moved to Kentucky for five months, doing much of the software coding himself. From the company’s earliest days, Zappos had developed its own software, optimized to meet its needs, using open source programs in order to minimize costs. This practice was still in place in 2008. The company’s rapid growth required continual upgrading of both hardware and software in order to keep up with the escalating volume and to deliver a superior customer experience. At the end of each year’s holiday selling season, the IT group (always small, considering the company revenue, and numbering about 30 people in 2008) would make plans to provide double the capacity of the just-finished holiday season for the following year’s holiday season. They implemented these plans by mid-year, so that all systems could be thoroughly tested before the new capacity was required. In its new warehouse, stock locations were randomly assigned. A given stock bin might hold up to 20 pairs of shoes, but these would not be the same style, or even the same brand. The random stocking approach had a number of advantages—while keeping all shoes from a given brand
  • 30. together sounded like good organization, it created problems when they started shipping, and creating missing spaces in stock bins. Using random stocking, when a shipment arrived, it was separated into pairs of shoes, which were placed in the nearest available bins. The stock worker For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 12 scanned the shoe box and location when placing the box into a bin, telling the system the location of that particular item. When a stock picker went to get a box that had been ordered, it was easy to find the appropriate box in the bin, since it would be located with different styles of shoes from different manufacturers—the worker did not need to distinguish between the size 8 shoes stocked next to the size 8½ shoes of the same model sitting next to it. As its business grew, Zappos increased its warehousing capacity. The initial 265,000 square foot facility was filled to capacity by 2006, and the company opened a new 832,000 square foot
  • 31. facility, of which half was retained for future growth. Warehouse operations also became more sophisticated. The initial warehouse consisted of static shelving and simple conveyors. The new facility had some static shelving, but with automated conveyors. It also had automated carousels that spun until they reached the needed item, much like systems commonly used in dry cleaners—except that each of the 128 carousel loops in place by 2008 contained 32 units per floor and were stacked four stories high. In 2008, Zappos added more automation to its warehouse operations by installing a robotic system in which robots picked up shelves that contained the items to be picked (or empty places for items to be stocked), and brought the shelves to the workers. This greatly increased worker efficiency—in the first year it was more than twice as efficient as either the static or carousel methods. It was also more scalable, since new shelves and robots could be easily added when needed. (See Exhibit 2 for photographs of the Zappos distribution center.) The End of Drop-Shipments Until 2003, Zappos was still sending orders to its vendors for drop-shipping, although the percentage of shipments from the company’s own inventory increased as it grew. The source of the delivery, whether from the Zappos warehouse or drop- shipped from the vendor, was transparent to the customer. However, evaluation of customer satisfaction showed that customers served by the Zappos warehouse were happier than those whose orders were drop- shipped.
  • 32. By March 2003, about 75 percent of orders were being shipped from the Zappos warehouse. The company decided that it could not provide customer service that lived up to its own standards by continuing the drop-ship business. The company leadership evaluated the situation, and decided that it should define itself not as a shoe company, but as a “service company that happens to sell shoes.” Hsieh explained, “We decided that we wanted to stand for something more than just making money selling shoes.” The service results at that time were not what Hsieh and the other leaders wanted them to be, but the revised focus helped concentrate attention on what the company needed to do in order to be recognized for superior service. Zappos immediately stopped using drop-shipments, cutting off 25 percent of its business in the short term. Zappos built this business back up as it increased its inventory to include those items that had previously been drop-shipped. The decision to bring all inventory in-house allowed Zappos to take those systems and procedures improvements required to increase inventory accuracy to nearly 100 percent. When the last item of a particular style/color/size was sold, that item no longer appeared on the website. Thus, any item that a customer selected online was in stock— the only exception being when there was just one left in inventory, and two customers had that item in their shopping carts at the For the exclusive use of Z. Liu, 2018.
  • 33. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 13 same time. The first one to check out would receive the item. As with all Zappos activities, providing outstanding customer service drove the company’s operations—in this case, the requirement for exceptional inventory accuracy, with an objective of 100 percent accuracy. Zappos showed inventory statistics on its home page. On November 25, 2008, for instance, the warehouse had 1,417 brands, 152,677 styles, 824,277 UPCs, and 2,851,610 total products available for shipment.15 SUPPLY CHAIN MANAGEMENT Buying The traditional practice followed by shoe manufacturers was to develop new shoe styles that would be introduced at trade shows. Retailers would place orders for the upcoming selling season for delivery throughout the season. The manufacturers built to these orders, with a
  • 34. relatively small surplus available in case the styles became highly popular.16 If a retailer ordered too many units, it would have excess inventory that had to be disposed of, generally by selling at a steep discount. However, if a style became a huge hit, the manufacturer would not be able to increase deliveries, as it could not restart production, and the retailer would lose potential sales. Each brand had a monthly availability schedule, and retailers would place orders for specific numbers of units to be delivered each month. Making optimal purchasing decisions was based on setting the right delivery schedule—both the number of units and delivery timing. These decisions required experience on the part of the buyers, and a good sense of the market. This was particularly true in Zappos’ early days. Selling shoes over the Internet was new, and the most relevant model was catalog mail order sales. Mossler’s experience in the industry was particularly critical during this time. He explained, “It’s about your feel. You got a sense for the brands that were currently selling on the site, and how they were doing. You had a sense for how big a potential a new brand could have…. You just made your bets.” By 2008, the merchandising department had about 100 employees, about half of whom were buyers and assistant buyers. These were the primary points of contact for vendors. Zappos had an Extranet, which vendors could use to see the same information that the Zappos buyers saw, such as on-hand inventory, sales, pricing, and margins. This enabled Zappos to benefit from
  • 35. having thousands of buyers (both Zappos and vendor personnel) evaluating the inventory. If a vendor saw that a product was selling well, and the vendor had additional stock, s/he might call the appropriate buyer and suggest that Zappos purchase more inventory. On the other hand, if an item was selling slowly at Zappos, but the vendor needed more product for other distribution channels, s/he might suggest that Zappos reduce future scheduled deliveries. 15 Zappos.com homepage, http://www.zappos.com (November 25, 2008). 16 An exception to this practice was Crocs, the manufacturer of plastic shoes and sandals. For a description of the Crocs supply chain, see the Stanford GSB case, “Crocs: Revolutionizing an Industry’s Supply Chain Model for Competitive Advantage,” GSB No. GS-57. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 14 “Powered by Zappos”: Operating a Supply Web
  • 36. The Zappos supply chain was not as simple as the linear process of placing orders with its suppliers, stocking inventory, and shipping orders to customers. For instance, in 2007, Zappos purchased 6pm, a discount online shoe retailer (described in more detail below). When 6pm was integrated into Zappos, the 6pm.com website sold product that was in the Shepherdsville warehouse, exactly in the same way as the Zappos.com website—the products were handled in exactly the same way, and a product on the 6pm.com website might be sitting in an inventory bin next to a product on the Zappos.com website, even though each website displayed different products. The capability that Zappos created to sell online to individual customers was also valuable to its vendors’ direct sales initiatives. Most manufacturers of retail products had distribution systems that were built around shipments of relatively large numbers of goods to retail stores, or to distribution centers operated by large store chains. For instance, a manufacturer selling shoes to Nordstrom would deliver large bulk orders to a Nordstrom distribution center. Nordstrom would then supply a relatively small number of stores from this distribution center. The transfer of individual pairs of shoes to customers would occur at the Nordstrom retail store. As the Internet developed as a credible, popular, way of selling to the public, some manufacturers wanted to be able to sell directly to customers. To do this, they needed to develop websites to sell products, and a distribution network to deliver
  • 37. products directly to customers—in small shipments to large numbers of destinations. For companies that had previously sent large shipments to relatively few destinations, this was a difficult challenge—to say nothing of the new requirement to process lots of orders for single units of the products, handle billing to individual consumers, and deal with individual returns. The companies would have to develop several areas of competence: the technology to design and run a retail website, a call center to deal with customer questions and problems, and a distribution system optimized for delivery to retail customers. These were all areas in which Zappos excelled. In order to help manufacturers sell directly to consumers, Zappos developed a program called “Powered by Zappos.” Under this program, Zappos developed and ran the website for these companies, ran the call center, and distributed directly to customers. Suppose the manufacturer was the hypothetical “Smith Shoe Company.” Customers would go to the company website, smithshoe.com, which would display all the available shoes. The Smith Shoe website included a prominent “Powered by Zappos” logo. The customer ordered a shoe, and the order was sent to the Zappos distribution center, where it was handled just like any other order. Customers that had a question or problem called the number on the Smith Shoe website, which was answered by an operator at the Zappos call center. Smith Shoe paid Zappos to develop and run the website, and to handle its customers at the call center. Zappos purchased inventory that was sold on the Smith Shoe
  • 38. website, as it did for items sold on the Zappos website—in fact, the inventory was the same, even though it was offered on two websites. In all cases, regardless of which website a customer used to place an order, Zappos bought products from its supplier at wholesale prices, and sold to the customer at retail prices. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 15 Lin observed one of the benefits of having a single inventory serving multiple online stores: One interesting aspect of our business from a supply chain perspective is that in the brick-and-mortar world, every time you open a store it has to have its own display space, its own shelf space, and its own inventory space. The way we’ve opened up these stores online, you can have different windows
  • 39. to access the same inventory; you can just create verticals. Our main site has access to the same inventory, or we have a limited selection of our verticals related to running, for example. Or, I can show you a specific brand through our Powered by Zappos site, or through letting other people sell our products, as in Overstock or on the 6pm site. It’s accessing the same inventory, so over time it will be much, much more efficient than in the brick-and-mortar world. Thus, Zappos created a supply web, in which the same inventory could be accessed through many websites (Exhibit 3). In 2008, several companies sold shoes through the Powered by Zappos program. Scheduling Product Delivery One of the challenges facing Zappos was scheduling deliveries from its suppliers to the distribution center. In 2008, the company placed orders with more than 1,400 different brands. Orders typically involved multiple delivery dates. Zappos gave suppliers delivery windows to help schedule when products arrived at the distribution center, and to try to smooth the receiving schedule. Zappos received products five days a week, even though the warehouse operated around the clock, seven days a week for shipping products to customers—the company’s primary objective was getting products on a truck to go to UPS within four hours of a customer order.
  • 40. The large number of shipments from its vendors led to traffic management difficulties for the warehouse. One of the challenges Zappos faced was that it had limited visibility into the manufacturers’ supply chains, and there was a high degree of uncertainty as to the actual day that a shipment would arrive at the warehouse—while a manufacturer might state availability on August 1, and Zappos might specify a quantity to be delivered from that availability, in practice, the shipment might arrive any time in August. As a result, there were days in which traffic at the warehouse was backed up waiting to be unloaded, and other days in which relatively few shipments arrived. This created inefficiencies within the warehouse operation, but was an issue that was difficult for Zappos to address. Lin observed: “[We want] to wow not just our customers and our employees, but also our partners. We give them a pretty wide window, don’t ask them to change that, and don’t hold them [to specific requirements].” Dealing with Excess Inventory Brick-and-mortar stores had to clear space to prepare for the new products that arrived each selling season. For instance, a store would have to clear shelf space used for sandals by August or September, in order to make space available for boots, which would sell during the fall and For the exclusive use of Z. Liu, 2018.
  • 41. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 16 winter season. To do that, the store would have to drop prices starting in July until the end-of- season inventory was depleted. Zappos was not constrained by the need to clear space to make room for each season’s incoming new inventory. It did not need to begin trying to get rid of stock until customers reduced demand. For instance, it found that customers bought sandals well into the fall. When customers slowed their purchases, Zappos would reduce prices—but the reductions were based on customer behavior, not on the need to make room for the next season’s products. Conversely, if a model sold slowly, the price could be lowered well before the end-of-season—again, these decisions were based on customer demand. As Hill explained, “When we make a decision to mark something down, it’s because customers are telling us that they’re no longer interested in this product at that price, so we lower the price to a point at which they say, ‘Hey, now I’m ready to buy it again.’”
  • 42. In Zappos’ early days, decisions to reduce price in order to clear slow-moving stock were made manually. If a shoe style was in stock for 60 days, and no sales had been made, they would lower the price. As the company grew, this process was automated. The company assigned sell- through percentages to each product. For instance, it might expect a given style to sell-through at 25 percent per month. For an initial period, such as the first 60 days, it would maintain the price regardless of sales. After that, if the product did not achieve its target sell-through, the system would automatically mark down the price until it achieved the sell-through plan. If sales picked up to the point where they exceeded the plan, the price might be adjusted back up. Zappos did not want its success to be based on discounting, however. The basic operating principle of the company was to deliver the very best service. Thus, with respect to disposing of excess inventory, the primary focus was on the buying decision. Zappos wanted to have the right products, in the right quantities, at the right time. To the extent that it made these decisions correctly, it would have less slow-moving inventory to deal with. However, it was inevitable that there be some excess inventory, and the company adopted a number of approaches to address the issue. It would only discount to a limited degree on the Zappos.com website—as a full-service site, with free shipping and returns, there was not enough margin to support deep discounts. Furthermore, deep discounts on the site would dilute the
  • 43. Zappos brand and inhibit sales of new models. For instance, if a runner needed new shoes, and the site had both this year’s model and last year’s model, it would be difficult to sell the new model if the old one was heavily discounted. To supplement the automated discounting program for selling excess inventory, Zappos opened several outlet stores. The first, adjacent to the company’s Kentucky warehouse, opened in 2004. Beginning in 2006, the company opened stand-alone outlet stores in four other locations. In 2007, Zappos bought the online shoe company 6pm, a discounter that sold surplus or end-of- season shoes to a different customer base. Zappos customers typically viewed service as very important, and were extremely loyal, while 6pm customers were looking for the best price, thus tended to shop around for the best deals. With the 6pm purchase, Zappos now had an online outlet for slow-moving inventory—it could move these products to the 6pm site, where they could be discounted as much as necessary without damaging the Zappos brand. 6pm customers For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65
  • 44. p. 17 also paid for shipping (both for delivery and returns). Thus, Zappos could be preserved as a full- service, full-margin operation, while prices on the 6pm site could be discounted as required to move inventory. After 6pm was integrated into the Zappos operation, all the inventory was held at the Zappos warehouse in Shepherdsville. Orders from the Zappos.com and 6pm.com sites were handled identically at the warehouse, except that Zappos orders shipped in Zappos-branded boxes, and 6pm orders were shipped in ordinary brown corrugated boxes. In 2008, Zappos also initiated a relationship with Overstock, an online discount retailer, as a way to liquidate excess inventory. In this arrangement, Zappos drop-shipped from its Shepherdsville distribution center to Overstock’s customers. Opportunities for Improvement Hsieh realized that the supply chain still contained inefficiencies. One, as discussed earlier, was the problem of inbound freight, which was difficult to coordinate and resulted in uneven deliveries. There was also inefficiency in the overall supply chain reaching back to the shoe production. Most shoes were manufactured in China, then sent to the shoe companies in the U.S., where they were stored. The shoes were then sent to Zappos in Kentucky. Shipping some or all of those shoes destined for Zappos directly to the Zappos
  • 45. Kentucky distribution center would increase overall supply chain efficiency. Many of the deliveries to Zappos also were made with partial truckloads (“less than truckload” or LTL). These LTL shipments came from the warehouses of individual suppliers, resulting in a larger-than-necessary number of trucks arriving at the Zappos distribution center (creating traffic problems), as well as the economic inefficiency of transporting partially full trucks. At some volume, it might be more efficient for Zappos to have its own truck fleet that could make pickups from supplier warehouses and optimize cargo capacity. There was a high concentration of supplier warehouses in southern California, particularly in the areas around Ontario and Long Beach, as well as in a few locations on the East Coast. There were also possibilities for increasing the efficiency of outbound freight, even if the overnight objective was still retained. Many customers could receive shipments within one day, using UPS Ground. Even more of the country could be served overnight by less expensive ground shipment over weekends, where “overnight” was considered to be the next business day. THE QUESTION OF INTERNATIONAL EXPANSION Zappos had a passionate customer base in Canada. Initially the company shipped to a freight forwarder in the U.S., who would then ship to Canada. Eventually, Zappos set up a Canadian website, which handled only Canadian orders and simplified the customs issues for customers.
  • 46. Many brands had sold Canadian distribution rights to other partners, so Zappos could not sell these brands on its Canadian site. With an existing customer base, it was possible for the company to establish a Canadian call center and distribution center, but to achieve substantial volume would require negotiating Canadian distribution agreements with many brands. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 18 The company periodically considered further international expansion, but the opportunities in the U.S., and the costs of moving into other countries, had never favored expansion outside North America. Lin explained: The debate has always been, ‘Can we be consistent to our brand, providing great service in the other country without having a distribution center or call center?’ The answer is, ‘No.’ If you’re going to go to another country
  • 47. and establish [a distribution center and call center], not only do you have to put in a bunch of money, but you also have to understand the culture there. [An equivalent size market to the U.S.] is to serve all of Europe. Europe is fragmented with different layout issues and different cultural issues, and different levels of understanding of the desire for service. With substantial opportunities still to be tapped in the U.S., and significant challenges and costs required to replicate the company’s success in foreign markets, Zappos had rejected major international expansion each time it had been considered. The company did sell footwear and bags to international customers, but charged for shipping and returns, and required that customers take care of taxes and duties themselves. Orders from customers outside the U.S. and Canada were accepted only by phone, not on the Zappos.com website. THE ECONOMIC CHALLENGES OF 2008 As of November 2008, Zappos had not yet seen a major impact from the financial market collapse and economic slowdown. The company had recorded significant revenue increases through the first three quarters of the year. While high-end brick-and-mortar retailers reported double-digit sales decreases in September and October, Zappos continued to grow, albeit at a somewhat slower rate.
  • 48. Margins were decreasing, however. In addition to the immediate impact, this brought into question an issue that would eventually need to be considered even in good economic times— scalability. Some of the “wow” factor important to the customers and to the company resulted from labor-intensive activities which might eventually become unwieldy or unaffordable as the company grew. Would Zappos have to make process and organizational changes in order to successfully grow to $2 billion, or $20 billion in sales? (See Exhibit 4 for 2007 sales of the top ten Internet retailers. See Exhibit 5 for financial results of Zappos and other retailers.) Customer behavior also seemed to be changing. Traditionally, customers came to the Zappos.com site and purchased directly. However, as the economy struggled, Zappos noticed that customers came to the site many times, through multiple channels, before finally placing orders. They might view the site directly, come through affiliate sites, through comparison shopping engines, through a Google ad, and then finally buy. The changing economy posed challenges on many fronts. In looking at how best to prepare for difficult economic times, the company looked at all aspects of its business for improvements and efficiencies, including its supply chain. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in
  • 49. Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 19 STUDY QUESTIONS 1. What are Zappos’ core competencies and sources of competitive advantage? How sustainable are they? What role does corporate culture play in these questions? 2. How important is next day air shipment to the customer experience? Is it worth the cost? How might you change it in the cost-conscious environment facing the company in late 2008? 3. How would you expand the business? Would you add more products, more geographies, or by selling private labels? As you expand the business, how can the company become more profitable, particularly in light of the costs associated with the focus on service? 4. How would you expect the environment of a more cost- conscious consumer to affect Zappos’ business? What can Zappos do in such an environment to maintain sales growth?
  • 50. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 20 Appendix Zappos Culture and Values Step into the lobby of Zappos’ headquarters outside Las Vegas, and you know you are visiting a company with a unique culture. The room feels like a well used (but well cared for) college dorm activity room. The lights are low and the aroma of popcorn wafts from a popper sitting on the receptionist’s desk. There is a large video dance game, “Dance Dance Revolution” awaiting both visitors and employees. You wait on a comfortable sofa. There are bookshelves filled with many copies of popular business and motivational books. The rules for this library are simple: you can take any book you want, you do not need to return it, but you must read it.
  • 51. The unique nature of the company culture does not end at the lobby. Each work area in the building is highly decorated. Employees work in an open office environment, but not in conventional, discrete cubicles. Instead, aisles are denoted by low (four foot) modular walls. Divisions between adjacent employee workspaces are low. There is no dividing wall between workspaces on one side of the aisle and those on the other. The company’s senior executives, including Hsieh, Lin, Mossler, and Hill, are located in the middle of such an aisle, indistinguishable from any other employee. In short, the working environment reinforces a belief that employees do not operate as individuals, but are part of a team, and teams are part of a larger organization—everyone involved plays an important role, and everyone contributes together. As a visitor tours the offices, the employees in each aisle give a warm welcome—sometimes by giving a big smile and waving, sometimes by other forms of recognition. In one case, one employee starts a recording of music, at the end of which the entire group rings cow bells. Clearly, these people are happy to be where they are, doing what they are doing, and working with their colleagues.17 Like many start-up companies, Zappos culture and values began to develop at the company’s formative stage. There were relatively few employees, and many of them were involved with each new hire. As companies grow, the culture generally evolves to be more formal, losing the
  • 52. highly collaborative, family atmosphere. Hsieh and Lin had seen this at Link Exchange, where the company had been a financial success, but had ceased to be a fun place for employees to work and spend their time. Following the Link Exchange experience, Hsieh and Lin believed that it was just as important to grow the culture every year as it was to grow revenues and other business metrics. In 2004, Hsieh sent an e-mail to all employees asking “What does the culture mean to you?” The responses were then distilled down to 10 values: 1. Deliver WOW Through Service 2. Embrace and Drive Change 3. Create Fun and a Little Weirdness 17 Zappos provides tours to anyone who requests them. For information, contact [email protected] To see a video of the Zappos environment, including interviews with Tony Hsieh, see an ABC Nightline segment available at the bottom of the Zappos.com homepage (November 24, 2008). For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65
  • 53. p. 21 4. Be Adventurous, Creative, and Open Minded 5. Pursue Growth and Learning 6. Build Open and Honest Relationships with Communication 7. Build a Positive Team and Family Spirit 8. Do More with Less 9. Be Passionate and Determined 10. Be Humble These values played an important role in new employee hiring decisions, in training, and were reinforced by everyday actions throughout the organization. In the recruiting process, potential employees were interviewed in a traditional fashion regarding their ability to do the work. The human resources department then intensively interviewed them to ensure that they were compatible with the company values. Take, for instance, the value “Be Humble.” When interviewing experts for senior positions, if the recruit exhibited excessive ego or arrogance, that person would not be hired. For this reason, the company preferred to train employees to take higher-level positions than to bring in experienced outsiders. Another value was “Create Fun and a Little Weirdness.” Potential employees might be asked to rate how “weird” they were on a scale of 1-10. Hsieh observed, “If they say ‘one,’ we won’t hire them…. If they’re a 10, they’re probably too psychotic for us. We like 7s or 8s.”18 One example of “fun and a little weirdness” was the weekly practice of a
  • 54. department (varying from week to week) dressing in costumes and parading through the office. Hsieh described the Zappos culture as follows: To me, the Zappos culture embodies many different elements. It’s about always looking for new ways to WOW everyone we come in contact with. It’s about building relationships where we treat each other like family. It’s about teamwork and having fun and not taking ourselves too seriously. It’s about growth, both personal and professional. It’s about achieving the impossible with fewer people. It’s about openness, taking risks, and not being afraid to make mistakes. But most of all, it’s about having faith that if we do the right thing, then in the long run we will succeed and build something great.19 One might expect that the exuberance of the workforce, and the strong, cohesive, fun-loving culture emanated from a rowdy, boisterous, over-the-top, leader. Nothing could be further, however, from Hsieh’s personal style, or that of the other senior leadership. Hsieh was quiet, humble, and extremely soft spoken. The other senior leaders were mature, calm, and professional. The specific culture was not dictated from the top, but rather grew from the employees. The role of the leaders was to cultivate it, reinforce it, and ensure that those attributes that fostered passion and joy among the employees
  • 55. were not casualties of the company’s success and continued growth. 18 Helen Coster, “A Step Ahead,” Forbes, June 12, 2008, pp. 80. 19 Zappos.com 2008 Culture Book, p. 12. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 22 Lin described what the executives told new employees during their initial training: We tell all the employees, ‘This cannot be just me, or Tony [Hsieh], or Fred [Mossler], or Steve [Hill], or anybody else who’s on the management team’s culture. It’s everybody’s culture here and it’s important that you live, breath, inspire the culture, and build upon it. All this is user generated. We don’t ask people to do any of this stuff, it just builds upon itself. If
  • 56. you’re passionate about it, please build upon it.’ Mossler observed that the Zappos culture fostered excellence: Everyone’s focused on just being the very best at whatever particular department they are in. I’d say that’s definitely a thread that runs throughout the company. It’s a lifestyle…. They’re always living, breathing, and thinking about the company. After work, people don’t go home and forget about what happened at Zappos. They go out with other Zappos employees, and they have fun, they bond and build relationships, but they’re always talking about, ‘How can we move the business forward? How can we innovate? How can we make it better?’ Every new employee, whether entry level or senior manager, went through the same four-week training program. Midway through the training, Hsieh offered the new hires a bonus, plus pay for the time they have been with the company, to quit. The size of the bonus had increased over time, and in 2008, was $2,000. The objective was to ensure that any new employee who stayed was passionate about the company and its values, and to identify those who were not as soon as possible. Throughout the company’s history, the acceptance rate for these bonuses was just 2-3 percent. Since the call center turnover rate was higher than 2-3
  • 57. percent, Hsieh commented that, “To me, it says that the offer is not high enough.” Either the hiring process was not matching the company and employee properly, or “We didn’t do a good enough job of training them on an ongoing basis after the initial couple of weeks. Or sometimes other stuff happens in their lives that makes them less focused on work.” Employees who stayed more than 90 days, however, generally stayed for the long term. At the end of the training, all Las Vegas new hires, regardless of the job they were hired for, worked for at least two weeks as call center operators, interacting with customers. At some point in their first year, they would also spend at least a week working at the Shepherdsville warehouse, learning how orders were fulfilled. Zappos believed it was important that all employees have a full understanding of the business. Many employees hired at Shepherdsville, particularly those at supervisory or higher levels, went to Las Vegas to participate in the new hire training, if possible during their first year with the company. Each year, Hsieh sent an e-mail asking each employee, as well as the company’s affiliates and business partners, to write a few lines describing what the Zappos culture meant to them. They were not to discuss this with their colleagues. If they had been employees the previous year, they were not to look at what they had written before until they had made their new submission. These were put into a book, which was published. The 2008 edition was about 475 pages long. While no entry could be characterized as “typical,” there was
  • 58. definitely a common feeling For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 23 among them as contributors told stories of the importance of Zappos in their lives, and what the company culture meant to them. The following comment by one employee is representative of the sentiment expressed by many: I am truly grateful each day I walk through the doors that I can be challenged, encouraged, and grow; I can laugh and play. I am able to spend my days in an environment that operates with and supports the same beliefs I hold close to my heart. There is really no place like zome.20 Company partners were also asked to contribute. One commented on the relationship between culture and company success:
  • 59. From the moment that I first researched Zappos I knew there was something special happening within the company. I wanted to know how a company could successfully grow as quickly as Zappos. I found the answer to my question as soon as I walked in the door of the Zappos campus. I felt welcomed and the campus was buzzing with friendly people. As I toured the campus, almost everyone introduced themselves by name and gave me a brief description of their job. I could tell everyone was proud of their careers and enjoyed being part of the Zappos team. I believe that the positive energy that’s being unleashed by the Zappos team is the key to Zappos’ success.21 20 Quote from Kelly D., Merchandising Department, in “2008 Culture Book,” Zappos.com, p. 221. 21 Quote from Leslie W., of Zappos.com partner Fleur’t, in “2008 Culture Book,” Zappos.com, p. 457. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65
  • 60. p. 24 Exhibit 1 Zappos Gross Revenue Growth 0 200 400 600 800 1000 1200 $Million 1.6 8.6 32 70 184 370 597 840 1000 2000 2001 2002 2003 2004 2005 2006 2007 2008 (est) Zappos growth in gross revenues, 2000-2008. Returns typically ran in the range of 35-37 percent of gross revenues.
  • 61. Source: “2008 Culture Book,” Zappos.com, p. 9. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 25 Exhibit 2 Zappos Distribution Center, Shepherdsville, Kentucky Shepherdsville Distribution Center Static Shelving Carousel Robots (and operator) with shelves at work station. Robotic inventory area.
  • 62. Source: Zappos.com (with permission). For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 26 Exhibit 3 Zappos Supply Web SupplierA.com, etc. are “Powered by Zappos” sites. For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018.
  • 63. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 27 Exhibit 4 Top Internet Retail Businesses in 2007 The top ten Internet retail companies in 2007, according to Internet Retailer, were: Rank Company Web Sales Volume ($ billion) 1 Amazon.com 14.8 2 Staples Inc. 5.6 3 Office Depot Inc. 4.9 4 Dell Inc. 4.2 5 HP Home and Home Office Store (Hewlett-Packard Co.) 3.4 6 OfficeMax Inc. 3.2 7 Apple Inc. 2.7 8 Sears Holding Corp. 2.6 9 CDW Corp. 2.4 10 Newegg.com 1.9
  • 64. Source: “America’s Top Ten Retail Businesses,” Internet Retailer Top 500 Guide, 2008 Edition, online summary (http://www.internetretailer.com/top500/list.asp, accessed January 23, 2009). For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. Zappos.com: Developing a Supply Chain to Deliver WOW!: GS-65 p. 28 Exhibit 5 Income Statement Data for Zappos, Amazon, and Nordstrom Zappos 2008
  • 65. Amazon 2008 Amazon 2009 Nordstrom YE 1/31/2009 Nordstrom YE 1/31/2010 Revenue $635M $19B $24.5B $8.6B $8.6B Gross Margin % 35% 22% 23% 37% 38% Operating Income % 3.4% 4.4% 4.6% 9% 10% Annual Revenue Growth 20% 29% 28% (6%) 1% Market Capitalization n/a $22B $59B $2.9B $8.3B Sources: Zappos data from Amazon.com Amendment Number 1 to SEC Form S-4 Registration, dated September 14, 2009, p. D-3. Amazon and Nordstrom data from company annual reports. Stock prices (for market capitalization) from BigCharts historical quotes (http://bigcharts.marketwatch.com). For the exclusive use of Z. Liu, 2018. This document is authorized for use only by Zhaohui Liu in Global Supply Chains 2018 Fall taught by CANAN GUNES CORLU, Boston University from Sep 2018 to Dec 2018. << /ASCII85EncodePages false
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  • 76. >> setdistillerparams << /HWResolution [600 600] /PageSize [612.000 792.000] >> setpagedevice This case study illustrates the management of a service supply chain. When reading this case, pay close attention to supply chain issues and the questions below. It is an interesting case because it concerns an enterprise that is provider of both goods and services (with both being very important to their competitiveness). Be sure to follow APA guidelines included on the course Blackboard site. Address the following questions (in at least one case, find an article that supports your statements): Q:List and discuss two threats to the long term sustainability of the Zappos approach. 2 pages and at least 2 references , The case material in another PDF I’ve upload, please follow above requirement to complete and on time!!!