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Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company,
for the United States Department of Energy’s National Nuclear Security Administration
under contract DE-AC04-94AL85000.
3
“Safety in Academic Laboratories, Vol.1 & 2,” American
Chemical Society, Washington DC, 2003, also available
online:
http://portal.acs.org/portal/acs/corg/content?_nfpb=tru
e&_pageLabel=PP_SUPERARTICLE&node_id=2230&use_
sec=false&sec_url_var=region1&__uuid=ef91c89e-
8b83-43e6-bcd0-ff5b9ca0ca33
“Prudent Practices in the Laboratory: Handling and
Disposal of Chemicals,” National Academy Press, 1995,
also available online:
http://www.nap.edu/catalog.php?record_id=4911
4
5
‣ The control of exposure to potentially hazardous
substances to attain an acceptably low risk of
exposure
6
Hazard – the potential to harm
Risk : the probability that harm will result
Chemical Laboratory Safety
7
‣ Chemical hazards
• dusts, fumes, mists, vapors, gases
‣ Physical hazards
• fire, electrical, radiation, pressure
vibration, temperatures, noise
‣ Ergonomic hazards
• repetitive motion (pipetting), lifting,
work areas (computers, instruments)
‣ Biological hazards
• pathogens, blood or body fluids
Chemical Laboratory Hazards
8
based on the principle of
Industrial Hygiene
‣ The anticipation, recognition, evaluation and
control of health hazards in the work
environment to protect workers health and
well-being and to safeguard the community
and the environment
9
Industrial Hygiene Principles
Anticipation
Recognition
Evaluation
Control
Chemical hazards
Physical hazards
Ergonomic hazards
Biological hazards
Chemical Laboratory Safety
10
Safety First !
To consider safety in the beginning is:
… and it saves you time !
Easier,
Cheaper,
Safer,
11
Advance Experiment Planning:
Outline proposed experiment
Acquire safety information
(M)SDS, REACH
Consult with CSSO?
12
Risk Analysis
 Which chemicals?
 How much?
 Special equipment needed?
 Who does the work?
 Staff properly trained?
 Can the experiment go wrong?
 Do you have an emergency plan?
13
Types of lab hazards:
chemical toxicity
fire / explosion
physical hazards
biohazards
radiation
special substances
14
What are the anticipated risks?
•Are the equipment & facilities adequate?
•Are staff properly and sufficiently trained?
•Risks if experiment goes wrong?
•Is there a plan for this?
15
How are the risks controlled?
‣ Engineering controls:
• enclosure / isolation
• ventilation / hoods
‣ Emergency Plan
‣ Personal Protective Equipment (PPE)
16
17
‣ Acute (short term, poisons, asthmagens)
•Cyanide
•strychnine
‣ Chronic (long term, carcinogens, reproductive)
•vinyl chloride (liver cancer)
•asbestos (mesothelioma, lung cancer)
•thalidomide (developmental birth defects)
18
Routes of Exposure
Breathing Zone
Inhalation*
Absorption
Ingestion
Injection
*Most important route of entry
Eyes
19
20
‣ Moving unguarded parts, pinches
vacuum pump belts
‣ Broken glassware and sharps, cuts
‣ Pressure apparatus
‣ Vacuum containers
‣ Dewar flasks
‣ High voltage equipment
‣ Computer workstations
‣ Slips, trips & falls
21
‣ Blood borne pathogens
• AIDS, HIV, hepatitis, clinical chemistry labs
‣ Recombinant DNA
• Genetic engineering, cloning
‣ Work with animals
•Zoonoses
•diseases from animals
Biohazards
22
‣ Ionizing Radiation:
alpha a, beta b, gamma g,
X-rays, neutrons
‣ Radioactive isotopes:
tritium, H-3, carbon, C-14,
sulfur, S-35,phosphorus, P-
32/33, iodine, I-135
23
Non-Ionizing Radiation:
‣ Ultraviolet
(UV spectrometers)
‣ Magnetic
(NMR, MRI)
‣ Microwave
(Heart pacemaker hazard)
‣ Lasers
(eye protection required)
Radiation Hazards
24
‣ Controlled Substances:
regulated drugs, psychotropic
(hallucinogenic) substances, heroin
‣ Highly Toxic Chemicals:
nerve gas, phosgene, riot control
agents, chemical warfare agents
25
‣ Administrative practices
organizational policies
‣ Operational practices
work practices
‣ Engineering controls
ventilation, barriers
26
27
‣ Have a Safety Manual
• Never work alone, especially after hours.
• Specify when eye protection & PPE is
required.
• Specify operations that require hood use.
• Specify required training.
• No mouth pipetting.
• No long hair or dangling attire.
Lab Safety Policies
28
 No eating, drinking, smoking in
laboratories
 Label all chemical containers
 Label refrigerators, No Food
 Label explosion safe refrigerators
 Require periodic fire drills
Lab Safety Policies
29
Safe Laboratory Procedures:
‣ Packages opened only in labs, not receiving
‣ Receiving staff trained to look for signs of
breakage and/or leaking shipments
‣ Receiving area has spill kits
‣ Mailroom/receiving alert for suspicious
shipments
Operational Practices
30
Use hoods properly:
‣ Work 6” (15 cm) in from sash
‣ In center of hood
‣ Work with hood sash at ~18”
(45 cm) high
‣ Close sash when not in use
‣ Don’t use for storage
31
SOURCE
RECEIVER
Engineering Controls
32
Engineering Controls
1. Change the process eliminate the hazard
2. Substitution
non-hazardous substance for hazardous
(e.g. - toluene for benzene)
33
3. Isolate or enclose the process or worker
Use a barrier
4. Ventilation
Dilution (general ventilation) - Not good
Local exhaust ventilation (LEV) - Preferred
34
‣ Properly functioning
& used correctly!
‣ Laboratory hoods
and ventilation are
the basis of
engineering controls.
35
Must be used and maintained properly.
36
‣ Local exhaust
ventilation
includes:
snorkels
37
Local exhaust ventilation includes:
vented enclosures
38
Engineering Controls
‣ Local exhaust
includes:
special containment
devices
(e.g. - glove boxes)
39
Engineering Controls
‣ Local exhaust includes:
special containment
devices
(e.g. - isolation
chambers)
40
Hood exhaust should not be blocked or deflected
downward, but should exhaust straight up
41
‣PPE includes:
• eye protection,
• gloves,
• laboratory coats. etc.,
• respirators,
• appropriate foot protection
42
‣ Have routine, unannounced evacuation drills.
‣ Designate a person for each area to ensure that inner
rooms are evacuated.
‣ Locate outside staging areas at sufficient distance
from the building.
‣ Test and maintain alarms.
‣ Post a person to meet/direct emergency vehicles.
43
‣ Post each room with:
• Emergency phone numbers
• After hour phone numbers
• Person(s) to be contacted
• Alternate person(s)
• Unique procedures to be followed

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2 fundamentals-of-laboratory-safety

  • 1. Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.
  • 2.
  • 3. 3 “Safety in Academic Laboratories, Vol.1 & 2,” American Chemical Society, Washington DC, 2003, also available online: http://portal.acs.org/portal/acs/corg/content?_nfpb=tru e&_pageLabel=PP_SUPERARTICLE&node_id=2230&use_ sec=false&sec_url_var=region1&__uuid=ef91c89e- 8b83-43e6-bcd0-ff5b9ca0ca33 “Prudent Practices in the Laboratory: Handling and Disposal of Chemicals,” National Academy Press, 1995, also available online: http://www.nap.edu/catalog.php?record_id=4911
  • 4. 4
  • 5. 5 ‣ The control of exposure to potentially hazardous substances to attain an acceptably low risk of exposure
  • 6. 6 Hazard – the potential to harm Risk : the probability that harm will result Chemical Laboratory Safety
  • 7. 7 ‣ Chemical hazards • dusts, fumes, mists, vapors, gases ‣ Physical hazards • fire, electrical, radiation, pressure vibration, temperatures, noise ‣ Ergonomic hazards • repetitive motion (pipetting), lifting, work areas (computers, instruments) ‣ Biological hazards • pathogens, blood or body fluids Chemical Laboratory Hazards
  • 8. 8 based on the principle of Industrial Hygiene ‣ The anticipation, recognition, evaluation and control of health hazards in the work environment to protect workers health and well-being and to safeguard the community and the environment
  • 9. 9 Industrial Hygiene Principles Anticipation Recognition Evaluation Control Chemical hazards Physical hazards Ergonomic hazards Biological hazards Chemical Laboratory Safety
  • 10. 10 Safety First ! To consider safety in the beginning is: … and it saves you time ! Easier, Cheaper, Safer,
  • 11. 11 Advance Experiment Planning: Outline proposed experiment Acquire safety information (M)SDS, REACH Consult with CSSO?
  • 12. 12 Risk Analysis  Which chemicals?  How much?  Special equipment needed?  Who does the work?  Staff properly trained?  Can the experiment go wrong?  Do you have an emergency plan?
  • 13. 13 Types of lab hazards: chemical toxicity fire / explosion physical hazards biohazards radiation special substances
  • 14. 14 What are the anticipated risks? •Are the equipment & facilities adequate? •Are staff properly and sufficiently trained? •Risks if experiment goes wrong? •Is there a plan for this?
  • 15. 15 How are the risks controlled? ‣ Engineering controls: • enclosure / isolation • ventilation / hoods ‣ Emergency Plan ‣ Personal Protective Equipment (PPE)
  • 16. 16
  • 17. 17 ‣ Acute (short term, poisons, asthmagens) •Cyanide •strychnine ‣ Chronic (long term, carcinogens, reproductive) •vinyl chloride (liver cancer) •asbestos (mesothelioma, lung cancer) •thalidomide (developmental birth defects)
  • 18. 18 Routes of Exposure Breathing Zone Inhalation* Absorption Ingestion Injection *Most important route of entry Eyes
  • 19. 19
  • 20. 20 ‣ Moving unguarded parts, pinches vacuum pump belts ‣ Broken glassware and sharps, cuts ‣ Pressure apparatus ‣ Vacuum containers ‣ Dewar flasks ‣ High voltage equipment ‣ Computer workstations ‣ Slips, trips & falls
  • 21. 21 ‣ Blood borne pathogens • AIDS, HIV, hepatitis, clinical chemistry labs ‣ Recombinant DNA • Genetic engineering, cloning ‣ Work with animals •Zoonoses •diseases from animals Biohazards
  • 22. 22 ‣ Ionizing Radiation: alpha a, beta b, gamma g, X-rays, neutrons ‣ Radioactive isotopes: tritium, H-3, carbon, C-14, sulfur, S-35,phosphorus, P- 32/33, iodine, I-135
  • 23. 23 Non-Ionizing Radiation: ‣ Ultraviolet (UV spectrometers) ‣ Magnetic (NMR, MRI) ‣ Microwave (Heart pacemaker hazard) ‣ Lasers (eye protection required) Radiation Hazards
  • 24. 24 ‣ Controlled Substances: regulated drugs, psychotropic (hallucinogenic) substances, heroin ‣ Highly Toxic Chemicals: nerve gas, phosgene, riot control agents, chemical warfare agents
  • 25. 25 ‣ Administrative practices organizational policies ‣ Operational practices work practices ‣ Engineering controls ventilation, barriers
  • 26. 26
  • 27. 27 ‣ Have a Safety Manual • Never work alone, especially after hours. • Specify when eye protection & PPE is required. • Specify operations that require hood use. • Specify required training. • No mouth pipetting. • No long hair or dangling attire. Lab Safety Policies
  • 28. 28  No eating, drinking, smoking in laboratories  Label all chemical containers  Label refrigerators, No Food  Label explosion safe refrigerators  Require periodic fire drills Lab Safety Policies
  • 29. 29 Safe Laboratory Procedures: ‣ Packages opened only in labs, not receiving ‣ Receiving staff trained to look for signs of breakage and/or leaking shipments ‣ Receiving area has spill kits ‣ Mailroom/receiving alert for suspicious shipments Operational Practices
  • 30. 30 Use hoods properly: ‣ Work 6” (15 cm) in from sash ‣ In center of hood ‣ Work with hood sash at ~18” (45 cm) high ‣ Close sash when not in use ‣ Don’t use for storage
  • 32. 32 Engineering Controls 1. Change the process eliminate the hazard 2. Substitution non-hazardous substance for hazardous (e.g. - toluene for benzene)
  • 33. 33 3. Isolate or enclose the process or worker Use a barrier 4. Ventilation Dilution (general ventilation) - Not good Local exhaust ventilation (LEV) - Preferred
  • 34. 34 ‣ Properly functioning & used correctly! ‣ Laboratory hoods and ventilation are the basis of engineering controls.
  • 35. 35 Must be used and maintained properly.
  • 37. 37 Local exhaust ventilation includes: vented enclosures
  • 38. 38 Engineering Controls ‣ Local exhaust includes: special containment devices (e.g. - glove boxes)
  • 39. 39 Engineering Controls ‣ Local exhaust includes: special containment devices (e.g. - isolation chambers)
  • 40. 40 Hood exhaust should not be blocked or deflected downward, but should exhaust straight up
  • 41. 41 ‣PPE includes: • eye protection, • gloves, • laboratory coats. etc., • respirators, • appropriate foot protection
  • 42. 42 ‣ Have routine, unannounced evacuation drills. ‣ Designate a person for each area to ensure that inner rooms are evacuated. ‣ Locate outside staging areas at sufficient distance from the building. ‣ Test and maintain alarms. ‣ Post a person to meet/direct emergency vehicles.
  • 43. 43 ‣ Post each room with: • Emergency phone numbers • After hour phone numbers • Person(s) to be contacted • Alternate person(s) • Unique procedures to be followed