Incoming and Outgoing Shipments in 1 STEP Using Odoo 17
Â
Safety Training
1. The life science business of Merck operates
as MilliporeSigma in the U.S. and Canada.
Safety in
laboratory
Ivander Yeremia
08 March 2023, PT Exxon Mobil
2. Agenda 01 Keselamatan Kerja di Laboratorium
02 Penanganan Bahan Kimia yang Aman
03 Penyimpanan Bahan Kimia yang Aman
04 Penanganan Tumpahan Bahan Kimia
05 Pengelolaan Limbah Laboratorium
06 How to find additional safety info and
support
2 Safety in Laboratory
4. Unfortunately, accidents happenâŚ
4
Tiga orang terluka akibat kecelakaan di Lab
âFeuerwehrmagazinâ 30 May, 2011
⢠3 siswa terkena luka bakar diakibatkan botol Nitric Acid (HNO3) 2,5L pecah
⢠Pecahan dari botol kaca menyebabkan luka dan cedera mata
⢠Lebih dari 100 emergency personnel dikerahkan
Source: http://www.feuerwehrmagazin.de/nachrichten/einsatze/drei-verletzte-nach-unfall-in-chemie-labor-19105 21.05.2012
Safety in Laboratory
5. Apa saja pemicu kecelakaan kerja ?
1. Kesalahan kelengkapan bangunan dan/atau
laboratorium?
2. Kesalahan penanganan bahan kimia berbahaya?
3. Kesalahan penyimpanan?
4. Informasi yang kurang tentang hazards?
5. Dan lain-lain.
Kecelakaan
Dapat
dan Harus
Dicegah
5 Safety in Laboratory
6. Laboratorium yang aman,
mengapa ?
1. Menciptakan lingkungan kerja yang aman.
2. Mengurangi risiko kehilangan staff.
3. Mengurangi risiko kehilangan alat dan bahan
kimia.
6 Safety in Laboratory
7. Ruang Laboratorium yang Aman
Lampu penerangan
tertutup
Dilengkapi dengan
peralatan keselamatan dan
penanganan kecelakaan
kerja
ď APAR
ď Emergency shower & eye wash,
ď Kotak P3K,
ď Pintu darurat,
Bersih dari sampah dan
tidak licin
Dilengkapi dengan
âgroundingâ
7 Safety in Laboratory
8. Peralatan Keselamatan dan Penanganan Kecelakaan
Kerja
8
Pembasuh badan
darurat, pembasuh mata
⢠Memiliki kualitas air standar air
minum
⢠Aliran air tidak berhenti otomatis
⢠cek rutin (sebulan sekali)
⢠Dapat diset sehingga tepat
dengan posisi mata (eye wash)
APAR
(Alat Pemadam Api Ringan)
⢠Jangan disemprotkan secara
langsung sumber kebakaran
⢠Segera isi ulang setelah
dipakai meskipun belum
benar-benar kosong!
Selimut/baju
tahan api
⢠Gunakan untuk mematikan
api kecil (e.g. Kebakaran
karena minyak, dsb)
⢠Gunakan untuk melindungi
diri anda sendiri terlebih
dahulu
Kotak P3K dan isinya
Peraturan Menteri Tenaga Kerja dan
Transmigrasi Republik Indonesia
Nomor : PER-15/MEN/VIII/2008
Safety in Laboratory
10. Berbagai Jenis Kecelakaan Kerja
Terluka oleh glassware Terbakar oleh asam (HF)
Terbakar ringan: Dinginkan dengan air selama 10
menit!
Terbakar (parah): Oleskan antiseptik dan segera
konsultasi ke dokter
Terbakar karena asam: Oleskan polyethylene glycole
400 (artikel no 817003) / calcium gluconate!
Luka ringan: Segera tutup luka dengan plester !
Luka berat : Olesi antiseptik dan segera tutup dengan
plaster untuk menghindari pendarahan yang lebih
banyak !
Penanganan Kecelakaan Kerja
Kecelakaan yang sering terjadi:
⢠Terluka oleh glassware
⢠Terbakar oleh api
⢠Terbakar karena asam atau basa
10 Safety in Laboratory
11. Pertolongan pertama pada korban:
⢠Tenangkan korban.
⢠Apabila terjadi korban
kebakaran, cegahlah korban
untuk tidak panik dan berlari-lari
sehingga menyebabkan api
tersebar.
⢠Rebahkan korban dilantai dan
selimuti dengan baju tahan api
atau jas lab.
Apabila Terjadi
Kecelakaan
Pasang sistem telefon darurat
Jika terjadi kecelakaan, segera
Informasikan ke petugas P3K
terdekat !
Informasikan :
1. Dimana kecelakaan terjadi?
2. Siapa nama yang menelepon?
3. Apa kecelakaan yang terjadi ?
4. Berapa jumlah korban ?
Jangan menutup telepon,
sebelum penerima telepon jelas dan
meminta anda menutupnya!
11 Safety in Laboratory
12. Penanganan Kebakaran â
prosedur evakuasi
⢠Segera keluar ke tempat yang aman
⢠Dahulukan dan bantulah orang dengan disabilitas
⢠Jangan gunakan elevator
⢠Jangan berlarian atau panik
⢠Segera turun menuju tempat yang terbuka
⢠Pergilah ke âassembly pointâ, Jangan Kembali Ke
Gedung!
12 Safety in Laboratory
13. Aturan Dasar Laboratorium
Safety goggles
Pakaian pelindung
Conductive safety shoes
Appropriate gloves (see SDS)
Selalu gunakan alat pelindung diri (APD)
Beri label
pada botol dan beaker glass!
⢠Nama bahan kimia
⢠Label tanda bahaya yang tepat
NaOH 1N
Selalu kancing jas lab!
(Jangan menggulung lengan jas lab!)
Pelindung mata Alat Pelindung Pernafasan
(Respirator)
untuk bahan kimia berbahaya
Jas lab
Sarung tangan
13 Safety in Laboratory
14. Safety in Laboratory
14
Gloves Guidelines
Aturan Dasar Laboratorium
Abbreviations:
⢠VG = very good
⢠G = good
⢠F = fair
⢠P = poor
15. ⢠Safe handling of hazardous
chemicals
⢠Label own mixtures
acc. to DIN EN ISO guidelines
⢠Avoiding mismatch
of chemicals
Protect yourself against SUBSTANCE
Safe and complete labelling
⢠Always label your bottles and beakers!
⢠Name of the substance
⢠Correct hazard label
⢠Use pictograms
15
1.00801.0001 Label set
Safety in Laboratory
16. Aturan dasar di Laboratorium
16
NO
Eating &
Drinking
Ventilation
Bekerja di area yang
berventilasi baik
(gunakan respirator jika
diperlukan)
Bekerjalah sesuai
dengan volume yang
dibutuhkan
Jangan makan, minum,
atau menggunakan
kosmetik di daerah
Laboratorium.
Buang limbah dengan
prosedur yang
sesuai, untuk
melindungi kesehatan
diri dan lingkungan
Minimal
volumes
Proper
disposal
Safety in Laboratory
17. Can you rely on your
existing cleaning
procedures?
Infinite variety of
contaminations and
surfaces
17
Protect yourself against SUBSTANCE
Safe Cleaning
Safety in Laboratory
18. ExtranÂŽ - cleaners for reliable processes
ď Can you rely on your application results
when thinking of your existing cleaning procedures?
ď How do you clean equipment in your lab?
ď Have you heard about our sophisticated,
easy-to-use 1 l bottle with additional measuring aid?
Features
ď Ideal all-purpose cleaner
ď Bottles, canisters, accessories & specialities available
ď Several types with dedicated cleaning properties
ExtranÂŽ MA
for
MAnual cleaning
ExtranÂŽ AP
for
AParative cleaning
in lab dish washers
Extranď˘ is important in every laboratory, where impurities have to be removed.
Benefits
⢠Protects the health of the
laboratory staff â
no toxic ingredients
⢠Protects the environment -
biodegradable
⢠Distinctive cleaning power -
concentrates
⢠Extensive universal effects
⢠Residue-free cleaning &
reliable processes â
High purity for scientific work
18
Protect yourself against SUBSTANCE
Lab cleaners
Safety in Laboratory
19. âŚalways chose the right detergent for your contamination to be removed
19
Protect yourself against SUBSTANCE
Lab cleaners
Safety in Laboratory
20. Drying is a daily
lab process â
but is it always
safe?
20
Drying agents
Protect yourself against SUBSTANCE
Safety in Laboratory
21. ď Silica Gel â Safe drying with orange gel
ď Silica Gel is a favored drying agent
ď Suitable for:
â Drying gaseous, liquid or solid substances
â Protection against moisture and mold formation
â Filling for desiccators, drying tubes, columns
Benefits
⢠Cost savings through possibility
to regenerate
⢠Easy handling and disposal
⢠High capacity
⢠Non-toxic ingredients
⢠Wide range of pack sizes
Safety information
Dangers of silica gel with blue gel indicator
⢠cobalt (II) chloride (CoCl2) is classified as carcinogenic and toxic for
reproduction*
⢠When working with the desiccant, any dust particles may easily be
inhaled
Merck offers a broad range of non-toxic silica gels which are
based on iron-salt indicator
21
Drying agents
Protect yourself against SUBSTANCE
Safety in Laboratory
23. 23
Pemahaman Karakteristik
Bahan Kimia dan Sumber
Bahaya Simbol Bahaya Bahan Kimia
GHS Pictogram
Sifat Bahaya
Berbahaya secara fisik
Berbahaya secara biologi
Berbahaya secara kimia
âOrangâ bisa menjadi
sumber bahaya
Safety in Laboratory
Corrosive
Korosif
Explosive
Mudah Meledak
Flammable
Mudah Terbakar
Compressed Gas
Gas Bertekanan
Enviromental Hazard
Berbahaya Bagi
Lingkungan
Oxidizing
Pengoksidasi
Toxic
Beracun
Harmful
Berbahaya
Health Hazard
Berbahaya untuk
Kesehatan
25. SDS: Sumber Utama untuk Informasi Safety
25
Hazard statements
Precautionary statements
Safety in Laboratory
26. Isi SDS
26
SECTION 1. Identification of the substance/mixture and of the company/undertaking
SECTION 2. Hazards identification
SECTION 3. Composition/information on ingredients
SECTION 4. First aid measures
SECTION 5. Firefighting measures
SECTION 6. Accidental release measures
SECTION 7. Handling and storage
SECTION 8. Exposure controls/personal protection
SECTION 9. Physical and chemical properties
SECTION 10. Stability and reactivity
SECTION 11. Toxicological information
SECTION 12. Ecological information
SECTION 13. Disposal considerations
SECTION 14. Transport information
SECTION 15. Regulatory information
SECTION 16. Other information
Safety in Laboratory
27. Label: Sumber Informasi Penting
27
Hazard & precautionary statements
Smart label
⢠Downloadable APP: âMy M Safety â SDS & Labelâ
⢠Alternative scan via website: www.merckmillipore.com/ScanNow
Safety in Laboratory
28. Grounding
is essential for safe
solvents handling
Selalu bekerja di
ruangan/tempat yang
berventilasi baik
Heat
Oksigen
Bahan mudah
terbakar
Alat Pemanas, sinar
matahari langsung, api
atau percikan api
Listrik statis
28
Bahaya Kebakaran
Sumber Bahaya
Bagaimana prinsip terjadinya Api?
Safety in Laboratory
29. Bigger pack sizes
Avoid explosive environments by proper grounding
2
4
1
3
6
Always wear PPE
(conductive safety
shoes) and use
conductive floor
All components to be
grounded separately
Metallic contact of
grounding clamps
Install grounding
BEFORE opening
Sampling vessels < 1l
Scrape the
varnish layer down
to the metall
7 Avoid additional
ignition sources
5 Use only appropriate
tools for opening!
29 Safety in Laboratory
30. Bahan mudah terbakar secara spontan
(Contoh: Aluminium alkyls, Phosphorus)
Pencegahan: Hindarkan kontak dengan udara!
Gas mudah terbakar
(Contoh: Butane, Propane)
Pencegahan: Hindarkan terbentuknya campuran gas ini di
udara!!! Jauhkan dari sumber api!!!
Cairan mudah terbakar, (Cairan dengan titik nyala âflash
pointâ dibawah 21°C)
(Contoh: Acetone, Benzene)
Pencegahan: Jauhkan dari sumber api terbuka!
Bahan kimia mudah terbakar saat bereaksi dengan air
(Contoh: Lithium aluminium hydride, Sodium, Calcium oksida)
Pencegahan: Hindari kontak dengan air dan simpan ditempat
yang kering/tidak lembab!
30
Bahan Mudah Terbakar
Titik Nyala / Flash Point
suhu terendah dimana
senyawa/bahan
mengeluarkan uap yang
cukup untuk membentuk
campuran dengan udara
yang dapat terbakar
https://www.engineeringtoolbox.com/flash-point-d_924.html
Safety in Laboratory
31. 1. Very toxic / Sangat beracun = LD50 dibawah
25mg/kg
2. Toxic = LD50 lebih besar dari 25 mg/kg tetapi
kurang dari 200 mg/kg
3. Harmful = LD50 lebih dari 200 mg/kg tetapi
kurang dari 2000 mg/kg
31
Bahan Beracun
LD50 = letal dosis
Dosis zat tersebut yang dapat
membunuh 50 % populasi
makhluk hidup!
Safety in Laboratory
32. Bahan Korosif
Asam Kuat (Contoh: H2SO4, HNO3)
⢠Asam Hydrofluoric (HF) merupakan bahan kimia
yang berbahaya, baik bersifat korosif maupun
iritasi. Terbakar akan bahan ini akan sembuh
lama.
Basa Kuat (Contoh: NH4OH, NaOH, KOH)
⢠Sodium (NaOH) dan Potassium hydroxide (KOH)
sangat berbahaya bagi kulit (akan terbakar) dan
mata (buta).
Iritant
Beriritasi pada mata (contoh: Benzyl bromide)
⢠Bisa memicu kepada kebutaan.
⢠Asam Osmic (OsO4) menyebabkan mata berair, diikuti
dengan terbakar, dan makin parah pada kebutaan.
Beriritasi pada kulit (contoh: Toluene, Ethanol)
⢠Memicu kerusakan kulit, seperti terbakar, kulit kering,
kulit kasar.
Klasifikasi Bahan Kimia
32 Safety in Laboratory
33. Page 33
Orang Sebagai Sumber Bahaya
Jenuh
Kurang supervisi
Dalam masa pemulihan
Salah dalam penempatan kerja
Kurang sehat
Kelelahan
Instruksi yang salah
Kurang pelatihan
Dalam tekanan
Safety in Laboratory
35. Mengapa Penyimpanan Bahan Kimia itu penting?
35
Terhindar dari
resiko kecelakaan
dan penyakit kerja
akibat bahan kimia
Para pengguna
bahan kimia semakin
tenang dalam
bekerja
Penyimpanan bahan kimia yang tepat akan memberikan manfaat,
antara lain:
Pengalokasian
penyimpanan
bercampur menjadi lebih
aman
Safety in Laboratory
36. Tipe â Tipe Penyimpanan
Lemari penyimpanan Safety
⢠digunakan untuk menyimpan bahan
kimia dipakai sehari-hari, dan
dalam kuantitas sedikit
⢠digunakan untuk menyimpan cairan
yang mudah terbakar
⢠Beri keterangan jenis bahaya dan
daftar bahan kimia yang disimpan
⢠Beri simbol larangan dan keamanan
Penyimpanan Tabung Gas
⢠Jangan Menyimpan Bahan Kimia
Permanen di Lemari Asam!
⢠Jangan menempatkan tabung
gas untuk lemari asam di dalam
Laboratorium!
36 Safety in Laboratory
37. 37
⢠Penyimpanan yang tidak beraturan
tidak diperbolehkan.
⢠Seluruh produk harus disimpan di
rak-rak, lemari atau area
penyimpanan lainnya.
⢠Separasi dan Segregasi Produk
⢠Penyimpanan berdasarkan
karakteristik bahaya yang
disarankan bukan berdasarkan
alphabet-huruf.
Cara Penyimpanan Bahan
Kimia Berbahaya
Acetic anhydride + Acetaldehyde
Copper (II) sulphide + Cadmium chlorate
Hydrogen peroxide + Iron (II) sulphide
Jika Penyimpanan dilakukan secara
alfabetis :
Semua kombinasi ini
akan mengakibatkan ledakan atau reaksi
eksotermis !!
Safety in Laboratory
38. 38
Inkompatibilitas
Nama Produk Inkompatibilitas Reaksi
Asam Asetat CrO3, KMnO4, H2O2
Oksidasi yang cepat
Aseton HNO3, H2SO4, CrO3
Asetilen
Ag0, Hg0, Cu0, Mg0
F2, Cl2, Br2, I2
O2, O3, (NO)x
Explosive acetylides
Oksidasi yang cepat
Acrolein Asam-asam kuat, basa-basa (NH4OH, gol. amina) Polimerisasi berbahaya
Logam alkali
Air
Halogen (F2, Cl2, Br2)
Alkali halida (CCl4, CH2Cl2)
Karbon dioksida (CO2)
Sulfur (S8)
Reaksi eksotermis
Reaksi ledakan
Reaksi eksotermis
Ledakan
Reaksi eksotermis
Ammonia Perak nitrat, perak oksida
Reaksi perak nitrida yang mudah meledak
(AgN3)
Asam sulfat
Potassium permanganat
KClO3
Reaksi eksotermis
Asam-asam kuat (HCl,
H2SO4, HNO3)
NaOH, KOH, HONH4
NaOCl
NaCN, KCN
NaN3
Reaksi eksotermis
Pelepasan senyawa diklor
Pelepasan asam sianit yang beracun
Pelepasan asam hydrazoic yang beracun
Safety in Laboratory
41. ⢠Meminimalkan resiko terjadinya api dari bahan-
bahan yang inkompatibel satu sama lainnya.
⢠Hindari terjadinya asap beracun dari kejadian
kebakaran.
⢠Hindari reaksi bahaya yang terjadi secara cepat
(spontaneous) yang dapat menimbulkan kebakaran
atau gas yang sangat beracun.
41
Mengapa aturan penyimpanan
bercampur sangat penting?
⢠Penyimpanan terseparasi
berarti menempatkan produk-
produk dalam wilayah
penyimpanan yang berbeda-
beda.
⢠Penyimpanan tersegregasi
berarti penyimpanan di dalam
wilayah yang sama dimana
produk-produk dipisahkan satu
sama lain dengan celah atau
penghalang.
Safety in Laboratory
43. 43
Maximum lifting loads
ď Local regulations for
occupational health & safety
ď Personal calculation acc. to gender,
time frame and frequency
Quantities of flammable
liquids* (flashpoint < 55°C)
ď nominal volume < 1 l
ď larger quantities in
non-breakproof vessels: up to 5 l
ď other vessels:
up to 10 l at a protected location
(e.g. safety cabinet as specified in DIN EN 14470-1:2004)
ď Plastic containers > 5 l:
only suitable with sufficient
electrostatic discharge capability
WEIGHT
Protect yourself against PACK SIZE
The issues
Valuable lab storage space
vs. daily consumption
â base area of 5x 1l vs. 1x 5l
DIMENSION
LIMITATION
*source:
Working Safely in Laboratories, Basic Principles and Guidelines,
DGUV Information 213-851
Edition: October 2011 (Reprint with editorial amendments 04/2017)
Safety in Laboratory
45. Tumpahan Bahan Kimia
⢠Tumpahan bahan kimia dapat terjadi kapan dan dimanapun
⢠Tingkat bahaya dari zat yang tumpah sama
⢠Berbagai karakteristik bahaya bahan kimia yang dapat
tumpah
⢠Membutuhkan bahan penyerap dan bahan penetralisir yang
tepat dan aman
⢠Reaksi yang berbahaya (i.e. eksotermik) dapat terjadi
⢠Perlu wadah pembuangan yang tepat dan diperlakukan sama
dengan wadah pembuangan limbah B3
Jenis Tumpahan Bahan Kimia
⢠Jenis padatan
⢠Jenis cairan
⢠Bahan Penyerap Organik
⢠Serbuk gergaji (tidak direkomendasikan
zat pengoksidasi dan asam kuat)
⢠Pasir kali (Murah, daya serapnya rendah
10% berat tumpahan)
⢠Arang kayu granul (Harus kering, tidak
untuk zat pengoksidasi)
⢠Bahan Penyerap Anorganik
Silikat
⢠Bahan Penyerap Sintetik
Copolymer inert
Jenis Bahan Penyerap Tumpahan
Page 45
46. How to clear up chemical spillages
Ketika terjadi tumpahan
⢠Jangan panik
⢠Pakai Alat Pelindung Diri (APD) yang
sesuai (MSDS)
⢠Isolasi daerah tumpahan Beri
peringatan âAwas, ada tumpahan bahan
kimiaâBeri tali pembatas agar tidak ada
yang melintas
⢠Tutup tumpahan dengan sorbent inert,
jika perlu lakukan penetralan
⢠Perlakukan buangan tumpahan seperti
tumpahan B3, jangan dibuang langsung
ke lingkungan
46
Menangani Tumpahan Bahan Kimia
Safety in Laboratory
47. How to clear up chemical spills
ChemizorbÂŽ absorbents
Avoid serious injuries
by using
fast, easy and safe
absorption & neutralization
of unpleasant chemicals
spills
47
1 Multiple types available to cover nearly all
chemical liquids
2 Bright red bottle stands out among other
HDPE bottles in laboratories
3 Specific usage instructions are
provided on each productâs label
4 Clear Process monitoring â pH
indicator keeps track of neutralization process
5 Absorbent and neutralizer combined in
one product
Safety in Laboratory
48. How to clear up chemical spills
ChemizorbÂŽ absorbents
48 Safety in Laboratory
49. Specification
ď Aqueous solution: 1â2 times its own weight
ď Organic solvent/oil:2â4 times its own weight
ď The powder form possess a slightly higher
ď Absorbance capacity than the granules.
ď Suitable for:
â concentrated acids and alkalis,
â acid chlorides,
â aqueous solutions,
â organic solvents,
â paraffin oils
Safety in Laboratory
49
ChemizorbÂŽ absorbents
Powder
Pack Size Packaging Catalogue
Number
500 g PE Bottle 1.02051.0500
25 kg Fibre Carton 1.02051.9025
50. Specification
ď The granulates are more suitable for areas where the powder form
cannot be used due to its finer particle size, e.g. draughty rooms or
outdoors.
ď Suitable for:
â concentrated acids and alkalis, acid
â chlorides,
â aqueous solutions,
â organic solvents,
â paraffin oils.
ď Not suitable for: viscous oils
50
ChemizorbÂŽ absorbents
Granules
Pack
Size
Packaging Catalogue
Number
1 kg PE Bottle 1.01568.1000
5 kg Bucket, plastic 1.01568.5000
20 kg Paper sack 1.01568.9020
20 kg PE drum 1.01568.9021
51. Specification
ď Absorbent and neutralizer for spilled diluted
and concentrated alkalis, with indicator
ď Color change Blue to pale blue
ď Absorption capacity:
â 100 g NaOH 25% ~ 120 g ChemizorbÂŽ OHâ
Safety in Laboratory
51
ChemizorbÂŽ absorbents
OH-
Pack Size Packaging Catalogue
Number
1 kg PE Bottle 1.01596.1000
52. Specification
ď Absorbent and neutralizer for spilled diluted
and concentrated acids, with indicator
ď Not suitable for: Hydrofluoric acid
ď Color change Bright Yellow to pale yellow
ď Absorption capacity:
â 100 g HCl 25% ~ 100 g ChemizorbÂŽ H+
Safety in Laboratory
52
ChemizorbÂŽ absorbents
H+
Pack Size Packaging Catalogue
Number
2 kg PE Bottle 1.03874.2000
5 kg Bucket 1.03874.5000
53. Specification
ď Absorbent and neutralizer for spilled
hydrofluoric acid and other diluted or semi-
concentrated acids, with indicator
ď ChemizorbÂŽ HF should be added until a dry
powder mixture is obtained.
ď Color change Red to Rose
ď Absorption capacity:
â 100 g HNO3 25%~160 g ChemizorbÂŽ HF
Safety in Laboratory
53
ChemizorbÂŽ absorbents
HF
Pack Size Packaging Catalogue
Number
1 kg PE Bottle 1.01591.1000
54. ď SupelcoÂŽ ChemizorbÂŽ Hg is an all-inclusive set of
reagents and auxiliaries for safe, complete removal of
mercury drops, and traces of elementary mercury.
ď The reagents included in the kit are sufficient for
decontamination an area of roughly one square meter.
ď Features and Benefits
â Easy-to-use, Kit includes clear, visual instructions for
safe decontamination
â Ready, All reagents and accessories needed are
stored in one case
â Portable, Caseâs light weight and integrated handle
facilitate transportation
â Safe, Accessories help prevent any contact with the
hazardous product
Safety in Laboratory
54
ChemizorbÂŽ absorbent
Hg
Description
55. Product Pack Size Packaging Cat.
No.
Remark
ChemizorbÂŽ Hg Reagents
and accessories for
absorption of mercury
1 set PE Case 1.125
76.00
01
500 g of reagent 1,
100 mL of reagent 2,
one small tub, one
large disposal can,
protective gloves
ChemizorbÂŽ Hg Reagents
refill pack for Cat. No.
1.12576.0001
1 set PE Can 1.015
69.00
01
500 g of reagent 1,
100 mL of reagent 2
Safety in Laboratory
55
ChemizorbÂŽ absorbent
Hg
Description
56. Safety in Laboratory
56
Hg
ChemizorbÂŽ absorbent
Suction off all mercury
droplets using the
pipette
Empty pipette contents
into the mercury bottle
Strew a layer of
reagent 1 on all
remaining mercury
Spray the reagent-
covered area with
reagent 2
Allow 15 to 30
minutesâ reaction time
Using a small shovel
and spatula,
remove the mercury-
containing absorbent
and place it in the
small tub
Wipe away any
remaining material
Place all tools and
working materials
into the large can
Handling Procedure with Kit
58. ⢠Open caps & closures
safely and easily
â Flat or unruffled
â Specially shaped
â Very tightly closed
Protect yourself against PACKAGING MATERIAL
Closures & Caps
Always use suitable
& safe tools!
Donât experiment on your own!
58 Safety in Laboratory
59. ⢠Safe transportation of
breakable containers to
⢠the next room / lab
⢠the next level
e.g. by elevator
Protect yourself against PACKAGING MATERIAL
Transportation of breakable containers
âWorking Safely in Laboratoriesâ
DGUV Information 213-850
4.10.3 Transport
http://www.guidelinesforlaboratories.de
(DGUV - German Social Accident Insurance)
59 Safety in Laboratory
60. ⢠Safe pouring of hazardous
chemicals
⢠Avoiding unintended contact
with the hazardous chemical
Protect yourself against PACKAGING MATERIAL
Bottle design
⢠Always wear appropriate gloves
⢠Prefer bottles with handle
⢠Use glass bottles with handle made out of
one drop â avoiding risks by predetermined
breaking points
⢠If bottles with handle are not applicable,
use helpful tools
60 Safety in Laboratory
61. Protect yourself against PACKAGING MATERIAL
Bottle design - handling
⢠Safe & convenient handling
and pouring of hazardous
solid chemicals
⢠Avoid unintended contact with
hazardous chemicals
⢠Always wear appropriate personal safety
equipment
⢠If bottles with handle are not applicable,
use helpful tools for handling and
pouring
61 Safety in Laboratory
62. ⢠Protection from glass fracture
⢠Reduction of
daily used weights
⢠Increasing
pressure resistance
Protect yourself against PACKAGING MATERIAL
Glass bottle risks
⢠HPDE-bottles
⢠Aluminum bottles
⢠Safebreak bottles
62 Safety in Laboratory
63. Protect yourself against PACKAGING MATERIAL
Safebreak bottle untuk Asam
Benefits
⢠Offers all advantages of
glass bottles
⢠Additional safety through
PE-coating:
best protection against chemical
burns, and cuts from glass splinters
⢠Best handling properties due to
non-sticky surface
Protect yourself by protecting the glass bottle
Fitur
⢠Original botol gelas Merck dilapisi dengan PE (chemical has only contact to the glass)
⢠Dalam kasus ketika botol pecah:
asam dan pecahan kaca akan tetap di dalam lapisan PE Meets all safety requirements
⢠Pembuangan lebih mudah dan ekologis (dengan standard glass)
⢠Tersedia dalam ukuran botol kemasan kecil: 1 l and 0.5 l
63 Safety in Laboratory
64. Protect yourself against PACKAGING MATERIAL
Hydrogen peroxide dalam black HDPE dengan SafetyCap
64
Black HDPE bottle
⢠Protects against UV light
⢠Safe and drip free pouring
⢠S40 thread for tighter
seals
⢠2.5 L bottle with
convenient handle and
pressure stable bottom
⢠Valve with PTFE membrane
⢠Releases excess gas
⢠No pressure build-up
⢠Leakproof at all temperatures and
positions
⢠No gas or liquid can enter bottle
⢠Avoids contamination
⢠No protruding parts that can break
off
⢠For hydrogen peroxide and
sodium hypochlorite solution
Safetycap
Used for our chemical products that
could build up excess pressure in
bottles through chemical reaction
(e.g. hydrogen peroxide)
Safety in Laboratory
66. ⢠Heavy, big bottles:
avoid pouring or carrying
⢠Safer & easier processes
with e.g. 5l bottles
Protect yourself against APPLICATION RISKS / DAILY VOLUME
Special handling
⢠Use equipment specially developed
for bottles
⢠Withdrawal systems
⢠Safety stand for lightweight
HDPE-bottles
66 Safety in Laboratory
67. Protect yourself against APPLICATION RISKS / DAILY VOLUME
Safe handling: Bottle instrument connections
⢠Use equipment specially developed
for bottle connections with instruments
⢠HPLC-adapters
⢠Safer processes with instruments
⢠Avoid refilling and ghost peaks
⢠Avoid health hazards from solvent
vapours
⢠Avoid contaminations
⢠Avoid unstable mixture ratio
⢠Automate processes
67 Safety in Laboratory
68. ⢠How many solvent is left my
bottle?
⢠Protection from overtopping
disposal bottles
⢠Prevent from
column
reconditioning?
Protect yourself against APPLICATION RISKS / DAILY VOLUME
Special handling
⢠Use equipment specially developed
for bottles
⢠Bottle level sensors with display
⢠Direct connection to instruments
⢠Process automation
Screw cap S40
with clamping
screw fittings
Switch point,
sensor tip
Alarm display
optical and
acoustic signals
D
PUMP
ON/OFF PURGE
INIT
START
STOP
SET
PROG
MANUAL
SET
7 8 9
4 5 6
1 2 3 DELETE
0 . CL
CONFI-
DENCE
B
A C D
ENTER
UTILITY
(SET UP)
ESCAPE
(LOCK
OFF)
POWER
ON
OFF
WAVE
LENGHT AUTO
ZERO
MARKER
START
STOP
TIME PROG
PARAM
SET
7 8 9
4 5 6
1 2 3 DELETE
0 . CL
CONFI-
DENCE
SPECT
MEMO
BACK
MEMO SPECT
PARAM
RECORD
ENTER
UTILITY
(SET UP)
ESCAPE
(LOCK OFF)
POWER
ON
OFF
UV Detector
Instrument
68 Safety in Laboratory
69. ⢠Protection from glass fracture
⢠Increasing
pressure resistance
⢠Reducing cost
⢠Reduce ecological
footprint
Glass bottle risks
Protect yourself against APPLICATION RISKS / DAILY
VOLUME
⢠Bigger pack sizes made of
unbreakable material
â Barrels, drums, canisters made of
stainless steel, metal, PE etc.
X
69 Safety in Laboratory
71. Page 71
Definisi Limbah
Limbah = produk buangan yang telah dipakai
Limbah bahan kimia = buangan bahan kimia yang
telah dipakai, campuran bahan kimia, barang yang
belum dipakai namun sudah rusak
Limbah Laboratorium
Laboratorium merupakan salah satu sumber penghasil limbah
cair, padat dan gas yang berbahaya bila tidak ditangani secara
benar.
Sumber Limbah
⢠Bahan baku kadaluarsa
⢠Bahan habis pakai (medium biakan yang tidak terpakai)
⢠Produk proses di laboratorium (sisa spesimen)
⢠Produk upaya penanganan limbah (jarum suntik sekali pakai
setelah disterilkan) â laboratorium klinik
Jangan membuang residu
zat kimia ke saluran
pembuangan air !!!
Safety in Laboratory
72. Page 72
Limbah Bahan Kimia Berbahaya
Limbah yang mempunyai efek toksik dan berbahaya terhadap
manusia.
Secara umum, semua limbah yang bertanda di bawah ini
adalah berbahaya.
limbah harus dikumpulkan dan dikirim ke perusahaan
pengelola limbah profesional.
73. Page 73
Pengumpulan Limbah Laboratorium
Pembuangan Limbah ⢠Limbah laboratorium dikumpulkan dan
dibuang dalam wadah terpisah
menurut tipe bahan kimia yang
berkaitan
⢠dipastikan bahan kimia yang
terkumpul dalam satu kategori tidak
bereaksi satu sama lain
⢠Pengecekan untuk kandungan asam
dan basa, pH indikator (No. Kat.
1.09535)
⢠Sebelum dikumpulkan, lakukan
penetralan. Sediakan larutan penetral
74. Page 74
Wadah untuk Cairan Pelarut Organik
⢠Dapat tahan terhadap bahan kimia yang disimpan
⢠Tidak mudah pecah/rusak
⢠Anti-bocor dan rapat gas
⢠Memiliki sertifikat UN untuk pengangkutan limbah
internasional
⢠Wadah harus ditempatkan di ruang berventilasi
baik
⢠Wadah harus disimpan tertutup rapat untuk
mencegah penguapan uap berbahaya
⢠Pilih wadah yang tepat (mengeliminir
kebocoran)
Safety in Laboratory
75. Asam asetat Alkohol, asam kromat, etilen glikol,asam nitrat, asam perklorat,
peroksida, permanganat
Asetat anhidrat Asam kromat, etilen glikol, asam nitrat, asam perklorat,
peroksida, permanganat.
alkohol, air : senyawa yang mengandung hidroksil
Aseton Campuran asam nitrat / asam sulfat pekat
Asetilen halogen, tembaga dan alloy nya, silver and mercury, garam
logam berat
Logam alkali Air, asam, alkohol, halogen, asam halida, oksigen udara,garam,
hidrokarbon terhalogenasi, seluruh oksidator, karbon dioksida
Page 75
Inkompatibel â Senyawa yang tidak boleh bercampur
Alkil aluminium Air, udara,alkohol
Aluminium klorida Air, alkohol, hidrida
Bubuk aluminium Semua agen oksidator, asam, alkali,
hidrokarbon halogenasi, peroksida
Amoniak dan alkil
amina yang lebih
rendah
halogen, bubuk logam, asam, merkuri (dari
termometer), kalsium hipoklorit, asam
fluorida
Ammonium nitrat Asam, bubuk logam, cairan mudah menyala,
klorat, nitrat, sulfur, senyawa organik
bercabang atau material mudah menyala
Senyawa arsenik Senyawa pereduksi
Safety in Laboratory
76. Agenda
06 How to find additional safety info and
support
76 Safety in Laboratory
77. Are you interested?
77
Safety products
for solvents
Withdrawal
systems for
inorganics
ChemizorbÂŽ
absorbents
ExtranÂŽ
detergents
Drying Agents
Safebreak
Bottles
HDPE bottles
ExtranÂŽ
5l canister
Safety in Laboratory
78. Further Information
Manuals â the whole story
Comprehensive, illustrated bilingual manuals
(EN/DE)
Printed manual
(included in product packaging)
Online manual
(available on demand â incl. all updates)
Online video manuals
(available on demand)
www.merckmillipore.com Maximize safety:
ask for individual support!
⢠Video âSafety in the laboratoryâ
(Video length: 7:11 min)
⢠Handling video manuals for
each solvent withdrawal system
www.merckmillipore.com/safety-film
www.sigmaaldrich.com/lab-safety
78 Safety in Laboratory
79. Further Information
Technical product details
Technical data sheets
(available on request)
⢠Additional technical details on e.g. materials, threads
⢠Mainly with picture and/or drawing
⢠Also available for packaging, e.g. bottles, containers
Individual installations
(available on request for high volume business)
⢠Individual support and product selection
⢠Customized products on request
Maximize safety
and ask for
individual support!
79 Safety in Laboratory
80. Maximize your safety
Safety information ONLINE
www.SigmaAldrich.com/lab-safety www.MerckMillipore.com/safety www.MerckMillipore.com/safety-film
80 Safety in Laboratory