1
Backup Lift Station
Pumps
Jessada Sunhachawi – PE, Applied Products
Dave Perry – FL Sales Engineer
REV 2013
2
Topics
• What are Backup Lift Station Pumps
• Why Backup Lift Station Pumps are Needed
• Backup Pumps vs Generators
• Case Studies
Backup Lift Station Pumps
3
What are backup lift station pumps?
They are permanently
mounted, independently-
powered pumps that are
connected to the lift station
and ready to handle the flows
should a problem arise with
the electric-driven pumps .
Sized for anticipated duty
points of the station.
Backup Lift Station Pumps
4
Backup Pump
Suction Line
Discharge Line
Electric Submersible Lift Station Pumps
Backup Lift Station Pumps
5
Requirements of a Backup Lift Station Pump
• Fully independent power source such as diesel engine,
gasoline, Liquid Propane(LP) gas, natural gas, etc.
• Sewage handling pump that can meet lift station flows
& heads
• Fast, reliable automatic priming and repriming
• Automatic start & stop capability/run unattended
Backup Lift Station Pumps
6
Requirements of a Backup Lift Station Pump
• Able to sit idle for long periods of time even in cold
climates and still startup without any issues (battery
charging systems, heaters and exercise timers)
• Able to run for prolonged periods between refueling
• Low noise level
• Able to communicate with lift station SCADA system
Backup Lift Station Pumps
NEED FOR
STANDBY PUMPS
Backup Lift Station Pumps
8
Backup Lift Station Pumps
Types of Duplex Lift Stations
• Electric submersible pumps
• Electric motor driven surface
mounted pumps
• Mounting configuration of either
Wet Pit or Dry Pit
• Primary and Secondary Pumps
Pumps installed in parallel
with one pump serving as
the primary (lead) and the
other serving as a backup
(lag).
There is a built-in backup in
the event that one of the
pumps becomes inoperable
or if the flows increase
beyond the capability of the
single pump.
Backup Lift Station Pumps
A Typical Duplex Lift Station
What happens when:
• the lift station loses power?
• the lift station equipment
malfunctions?
• the lift station pumps are
serviced or repaired?
• the flows exceed the lift
station’s capacity?
What type of backup plan do
you have in place?
Backup Lift Station Pumps
A Typical Duplex Lift Station
• Flood Homes – Costly
Damages & Cleanup
• Threaten drinking water
• Spoil recreation
Impact of Sewage Spills
Backup Lift Station Pumps
• Impacts economic values
• Harm wildlife
• Costly to clean up
• Health Hazards
Federal, State Governments File Million Dollar Lawsuit
Against Maui County for Sewage Spills
• The EPA, USA DOJ and the Hawaii Department of Health filed a complaint against
the County of Maui for violations of federal and state pollution laws.
• The complaint was filed to stop repeated spills of sewage from the county's
wastewater system into public streets and waterways – more than 330 reported
spills since 1992.
• The violations are subject to a fine of $3,200 per violation.
• The Justice Department contends that the County is violating federal and state
water pollution laws by “failing to adopt adequate measures to reduce spills”.
Backup Lift Station Pumps
Burlingame Faces Suit Over Raw Sewage Spills
October 23, 2007
• San Francisco-based environmental group Baykeeper intends to sue the City of
Burlingame for what it claims is illegal, raw sewage flowing into streets,
backyards, businesses and the Bay.
• Baykeeper intends to file the suit over 250 sewer system overflows between
2002 and 2007.
• Baykeeper focused on Burlingame after learning of a number of sewage spills
reported to the Bay Area Regional Water Quality Control Board, which is
tasked with regulating local water agencies on behalf of the EPA.
• In 2006, the Bay Area Regional Water Quality Control Board fined San
Francisco a record $516,000 for spilling raw sewage into the Bay 146 times
since 2003.
Backup Lift Station Pumps
LA Faces Fines for Sewer Spills
• U.S. District Judge Ronald S.W. Lew found the City of Los Angeles
liable for 297 sewage spills over the course of a year and orders the
City to pay up to $8 million in fines.
• Fines up to $27,500 per spill may continue to mount with every
violation of the Federal Clean Water Act.
• The EPA has brought similar suits against Atlanta, Miami, New
Orleans and Baltimore. San Diego, under an administrative order from
the EPA, recently increased residential sewer fees to pay for upgrades
to reduce a pattern of spills similar to those in Los Angeles.
Backup Lift Station Pumps
STANDBY PUMP
VS
STANDBY GENERATOR
Backup Lift Station Pumps
Provides backup power to the lift station in the event of
power failure.
Standby Generator
Backup Lift Station Pumps
• Works together with the generator as part of
the emergency power backup system.
• Monitors power supply and senses when utility
power is interrupted.
• When the utility power fails:
– automatically starts the engine and
transfers the load to the generator once the
generator has reached full power.
– Continues to monitor utility power and
when it is restored, automatically switches
the load from the generator back to the
utility.
Backup Lift Station Pumps
Automatic Transfer Switch
• Fully automatic system – will automatically start in response to a power
failure
• Reliable – provides continuous power to the lift station
• Can power other items in addition to lift station pumps during power
outage
• Does not require additional hoses/piping or connection to forcemain
• User friendly – can provide notification that backup generator is running
Standby Generator Advantages
Backup Lift Station Pumps
• Expensive and requires an automatic transfer switch for automatic
operation
• Generator must be oversized to handle lift station pump’s starting
amps
• Double efficiency loss – pump and generator efficiency losses
• Requires an electrician to install
• Generator continues to run when electric lift station pumps are not
running
Standby Generator Disadvantages
Backup Lift Station Pumps
• Only provides backup power to pumps and does not protect
against clogged, worn or inoperable pumps
• Does not provide protection during servicing and repairs of lift
station pumps
• Power switching systems are vulnerable to damage during
storms
• Fixed speed operation only
Standby Generator Disadvantages
Backup Lift Station Pumps
Backup Lift Station Pumps
Generator
Sizing
Chart
Backup Lift Station Pumps
Standby Pumps
• Fully automatic system – diesel driven pumps will start/stop
automatically in response to liquid level in wetwell
• Fuel efficient – diesel driven pumps will only run when the fluid needs
to be pumped vs. a generator will run the entire time the power is out.
• Fully independent system – diesel driven pumps do not rely on lift
station pumps and/or ancillary lift station equipment
• Lower acquisition cost – generators require larger more expensive
diesel engines than comparable diesel driven pumps due to the high
starting amps required by electric motors
Backup Lift Station Pumps
Standby Pump Advantages
• Increased reliability – provides complete backup pumping not just
backup power
• Versatile – can utilize diesel backup pumps when maintenance is
required to lift station pumps or to supplement lift station pumps if
needed
• Less complicated – no need for complicated transfer switches that
can become damaged from power spikes or storms and no electrician
required to install
• Increased efficiency – efficiency losses for the standby pump only
and not the lift station pumps and generator
Standby Pump Advantages
Backup Lift Station Pumps
• Increased flexibility – can size diesel backup pump to handle larger
flows
• Smaller footprint – takes up less space at the lift station than a
generator
• Economic – can vary pump speed to match exact flows
• User friendly – can provide notification that backup pump is running –
can even measure depth of liquid in wet well and adjust engine speed
accordingly
Backup Lift Station Pumps
Standby Pump Advantages
• Requires additional piping and valves to wetwell and forcemain
(Unless EPC –Emergency Pump Out Connection has been
previously installed).
• Depth of wetwell must be considered in design of standby pump
system as suction lift affects its pumping capacity.
Standby Pump Disadvantages
Backup Lift Station Pumps
CASE STUDIES &
INSTALLATIONS
Backup Lift Station Pumps
Power Outage to Lift Station Causes
Sewage Backup in Residents’ Homes
• At least four homes experienced a sewage backup when the Dickinson
Road lift station lost power.
• The problem was traced back to a transformer that had blown and the
240-volt line feeding the pumps had been interrupted.
• The 110-volt line feeding the control panel was still in service, though.
• The automatic dialer alarm system did not activate with the interruption
of power because the control panel remained in service and the system
consequently did not recognize the failure of the pumps.
Courtesy of Chesterton Tribune
11/14/05
Backup Lift Station Pumps
Utility Company Uses Backup Pumps
for Lift Stations During Hurricanes
• Regional Utilities, a regional provider of water and sewer services to Walton
County, Florida operates 125 lift stations serving several hundred thousand
residents.
• In 2000, the utility company was hit hard by the series of Hurricanes that struck
the gulf coast causing widespread power outages and heavy damage to the
company’s lift stations.
• Lightning strikes and damage to generator control panels prevented backup
generators from operating. Regional Utilities decided to replace the generators
with backup pumps.
• In 2004, the gulf coast was once again struck by a series of Hurricanes and this
time, all of their backup pumps were there to keep the flow of sewage moving
during the power outages resulting in zero spills.
Backup Lift Station Pumps
Thompson Model 4JSCD-DJDS-45D-M
Regional Utilities (Florida)
Backup Lift Station Pumps
Thompson Model 6JSVE-DDS-4-914
Regional Utilities (Florida)
Backup Lift Station Pumps
Thompson Model 6JSVE-DDS-4-914
Regional Utilities (Florida)
Backup Lift Station Pumps
Hurricane Katrina
New Orleans, LA 2005
Backup Lift Station Pumps
Installations
New Orleans, LA 2005
1. America
2. American Marine
3. Amid
4. Briarwood
5. Bullard
6. Burke
7. Cerise
8. Charbonette
9. Crowder
10. Dodt
11. Fla & France
12. Fleur de Les
13. Lake Forest
14. Lakeland Forest
15. Lakeland Terrace
16. Lamb
17. Lawrence
18. Meco
19. Michoud
20. Paris Rd
Backup Lift Station Pumps
21. Southern Scrap
22. St. Marice
23. Tonti
24. Venetian Isles
25. Village de Lest
26. Weber
27. Wilson
28. Wright
America Street American Marine Amid Street
Briarwood Bulard Burke
Cerise Carbonett Crowder
Dodt FLA & France Fleur de Les
Lake Forest Lakeland Terrace Lamb
Lawrence Meco Michoud
Paris Road Southern Scrap Yard St. Maurice
Tonti Venetian Isles Village de Lest
Weber Wilson Wright
Thompson Model 4JSCM-GFS-TSG416-MC
Jefferson Township, Ohio
Backup Lift Station Pumps
Thompson Model 6JSCE-DJDS-45D-MC
St. John’s County, Florida
Backup Lift Station Pumps
Thompson Model 4JSCC-DJDS-45D-MC
Garden City, GA
Backup Lift Station Pumps
Thompson Model 10JSCG-DJDS-68T-MC
Garden City, GA
Backup Lift Station Pumps
Thompson Model 10JSVG-DJDS-68-MC
Town of Newburgh, Indiana
Backup Lift Station Pumps
Thompson Model 12JSCI-DJDS-68H-DC
Pasco County, FL
Backup Lift Station Pumps
Thompson Model 12JSVJ-DJDS-81H-DC
Lee County, Florida
Backup Lift Station Pumps
Thompson Model 18JSCK-DJDS-81H
City of Savannah, GA Lift Station #23
Backup Lift Station Pumps
46
QUESTIONS?
Backup Lift Station Pumps

W08 permanent backup lift station pumps-perry

  • 1.
    1 Backup Lift Station Pumps JessadaSunhachawi – PE, Applied Products Dave Perry – FL Sales Engineer REV 2013
  • 2.
    2 Topics • What areBackup Lift Station Pumps • Why Backup Lift Station Pumps are Needed • Backup Pumps vs Generators • Case Studies Backup Lift Station Pumps
  • 3.
    3 What are backuplift station pumps? They are permanently mounted, independently- powered pumps that are connected to the lift station and ready to handle the flows should a problem arise with the electric-driven pumps . Sized for anticipated duty points of the station. Backup Lift Station Pumps
  • 4.
    4 Backup Pump Suction Line DischargeLine Electric Submersible Lift Station Pumps Backup Lift Station Pumps
  • 5.
    5 Requirements of aBackup Lift Station Pump • Fully independent power source such as diesel engine, gasoline, Liquid Propane(LP) gas, natural gas, etc. • Sewage handling pump that can meet lift station flows & heads • Fast, reliable automatic priming and repriming • Automatic start & stop capability/run unattended Backup Lift Station Pumps
  • 6.
    6 Requirements of aBackup Lift Station Pump • Able to sit idle for long periods of time even in cold climates and still startup without any issues (battery charging systems, heaters and exercise timers) • Able to run for prolonged periods between refueling • Low noise level • Able to communicate with lift station SCADA system Backup Lift Station Pumps
  • 7.
  • 8.
    8 Backup Lift StationPumps Types of Duplex Lift Stations • Electric submersible pumps • Electric motor driven surface mounted pumps • Mounting configuration of either Wet Pit or Dry Pit • Primary and Secondary Pumps
  • 9.
    Pumps installed inparallel with one pump serving as the primary (lead) and the other serving as a backup (lag). There is a built-in backup in the event that one of the pumps becomes inoperable or if the flows increase beyond the capability of the single pump. Backup Lift Station Pumps A Typical Duplex Lift Station
  • 10.
    What happens when: •the lift station loses power? • the lift station equipment malfunctions? • the lift station pumps are serviced or repaired? • the flows exceed the lift station’s capacity? What type of backup plan do you have in place? Backup Lift Station Pumps A Typical Duplex Lift Station
  • 11.
    • Flood Homes– Costly Damages & Cleanup • Threaten drinking water • Spoil recreation Impact of Sewage Spills Backup Lift Station Pumps • Impacts economic values • Harm wildlife • Costly to clean up • Health Hazards
  • 12.
    Federal, State GovernmentsFile Million Dollar Lawsuit Against Maui County for Sewage Spills • The EPA, USA DOJ and the Hawaii Department of Health filed a complaint against the County of Maui for violations of federal and state pollution laws. • The complaint was filed to stop repeated spills of sewage from the county's wastewater system into public streets and waterways – more than 330 reported spills since 1992. • The violations are subject to a fine of $3,200 per violation. • The Justice Department contends that the County is violating federal and state water pollution laws by “failing to adopt adequate measures to reduce spills”. Backup Lift Station Pumps
  • 13.
    Burlingame Faces SuitOver Raw Sewage Spills October 23, 2007 • San Francisco-based environmental group Baykeeper intends to sue the City of Burlingame for what it claims is illegal, raw sewage flowing into streets, backyards, businesses and the Bay. • Baykeeper intends to file the suit over 250 sewer system overflows between 2002 and 2007. • Baykeeper focused on Burlingame after learning of a number of sewage spills reported to the Bay Area Regional Water Quality Control Board, which is tasked with regulating local water agencies on behalf of the EPA. • In 2006, the Bay Area Regional Water Quality Control Board fined San Francisco a record $516,000 for spilling raw sewage into the Bay 146 times since 2003. Backup Lift Station Pumps
  • 14.
    LA Faces Finesfor Sewer Spills • U.S. District Judge Ronald S.W. Lew found the City of Los Angeles liable for 297 sewage spills over the course of a year and orders the City to pay up to $8 million in fines. • Fines up to $27,500 per spill may continue to mount with every violation of the Federal Clean Water Act. • The EPA has brought similar suits against Atlanta, Miami, New Orleans and Baltimore. San Diego, under an administrative order from the EPA, recently increased residential sewer fees to pay for upgrades to reduce a pattern of spills similar to those in Los Angeles. Backup Lift Station Pumps
  • 15.
  • 16.
    Provides backup powerto the lift station in the event of power failure. Standby Generator Backup Lift Station Pumps
  • 17.
    • Works togetherwith the generator as part of the emergency power backup system. • Monitors power supply and senses when utility power is interrupted. • When the utility power fails: – automatically starts the engine and transfers the load to the generator once the generator has reached full power. – Continues to monitor utility power and when it is restored, automatically switches the load from the generator back to the utility. Backup Lift Station Pumps Automatic Transfer Switch
  • 18.
    • Fully automaticsystem – will automatically start in response to a power failure • Reliable – provides continuous power to the lift station • Can power other items in addition to lift station pumps during power outage • Does not require additional hoses/piping or connection to forcemain • User friendly – can provide notification that backup generator is running Standby Generator Advantages Backup Lift Station Pumps
  • 19.
    • Expensive andrequires an automatic transfer switch for automatic operation • Generator must be oversized to handle lift station pump’s starting amps • Double efficiency loss – pump and generator efficiency losses • Requires an electrician to install • Generator continues to run when electric lift station pumps are not running Standby Generator Disadvantages Backup Lift Station Pumps
  • 20.
    • Only providesbackup power to pumps and does not protect against clogged, worn or inoperable pumps • Does not provide protection during servicing and repairs of lift station pumps • Power switching systems are vulnerable to damage during storms • Fixed speed operation only Standby Generator Disadvantages Backup Lift Station Pumps
  • 21.
    Backup Lift StationPumps Generator Sizing Chart
  • 22.
    Backup Lift StationPumps Standby Pumps
  • 23.
    • Fully automaticsystem – diesel driven pumps will start/stop automatically in response to liquid level in wetwell • Fuel efficient – diesel driven pumps will only run when the fluid needs to be pumped vs. a generator will run the entire time the power is out. • Fully independent system – diesel driven pumps do not rely on lift station pumps and/or ancillary lift station equipment • Lower acquisition cost – generators require larger more expensive diesel engines than comparable diesel driven pumps due to the high starting amps required by electric motors Backup Lift Station Pumps Standby Pump Advantages
  • 24.
    • Increased reliability– provides complete backup pumping not just backup power • Versatile – can utilize diesel backup pumps when maintenance is required to lift station pumps or to supplement lift station pumps if needed • Less complicated – no need for complicated transfer switches that can become damaged from power spikes or storms and no electrician required to install • Increased efficiency – efficiency losses for the standby pump only and not the lift station pumps and generator Standby Pump Advantages Backup Lift Station Pumps
  • 25.
    • Increased flexibility– can size diesel backup pump to handle larger flows • Smaller footprint – takes up less space at the lift station than a generator • Economic – can vary pump speed to match exact flows • User friendly – can provide notification that backup pump is running – can even measure depth of liquid in wet well and adjust engine speed accordingly Backup Lift Station Pumps Standby Pump Advantages
  • 26.
    • Requires additionalpiping and valves to wetwell and forcemain (Unless EPC –Emergency Pump Out Connection has been previously installed). • Depth of wetwell must be considered in design of standby pump system as suction lift affects its pumping capacity. Standby Pump Disadvantages Backup Lift Station Pumps
  • 27.
  • 28.
    Power Outage toLift Station Causes Sewage Backup in Residents’ Homes • At least four homes experienced a sewage backup when the Dickinson Road lift station lost power. • The problem was traced back to a transformer that had blown and the 240-volt line feeding the pumps had been interrupted. • The 110-volt line feeding the control panel was still in service, though. • The automatic dialer alarm system did not activate with the interruption of power because the control panel remained in service and the system consequently did not recognize the failure of the pumps. Courtesy of Chesterton Tribune 11/14/05 Backup Lift Station Pumps
  • 29.
    Utility Company UsesBackup Pumps for Lift Stations During Hurricanes • Regional Utilities, a regional provider of water and sewer services to Walton County, Florida operates 125 lift stations serving several hundred thousand residents. • In 2000, the utility company was hit hard by the series of Hurricanes that struck the gulf coast causing widespread power outages and heavy damage to the company’s lift stations. • Lightning strikes and damage to generator control panels prevented backup generators from operating. Regional Utilities decided to replace the generators with backup pumps. • In 2004, the gulf coast was once again struck by a series of Hurricanes and this time, all of their backup pumps were there to keep the flow of sewage moving during the power outages resulting in zero spills. Backup Lift Station Pumps
  • 30.
    Thompson Model 4JSCD-DJDS-45D-M RegionalUtilities (Florida) Backup Lift Station Pumps
  • 31.
    Thompson Model 6JSVE-DDS-4-914 RegionalUtilities (Florida) Backup Lift Station Pumps
  • 32.
    Thompson Model 6JSVE-DDS-4-914 RegionalUtilities (Florida) Backup Lift Station Pumps
  • 33.
    Hurricane Katrina New Orleans,LA 2005 Backup Lift Station Pumps
  • 34.
    Installations New Orleans, LA2005 1. America 2. American Marine 3. Amid 4. Briarwood 5. Bullard 6. Burke 7. Cerise 8. Charbonette 9. Crowder 10. Dodt 11. Fla & France 12. Fleur de Les 13. Lake Forest 14. Lakeland Forest 15. Lakeland Terrace 16. Lamb 17. Lawrence 18. Meco 19. Michoud 20. Paris Rd Backup Lift Station Pumps 21. Southern Scrap 22. St. Marice 23. Tonti 24. Venetian Isles 25. Village de Lest 26. Weber 27. Wilson 28. Wright
  • 35.
    America Street AmericanMarine Amid Street Briarwood Bulard Burke Cerise Carbonett Crowder
  • 36.
    Dodt FLA &France Fleur de Les Lake Forest Lakeland Terrace Lamb Lawrence Meco Michoud
  • 37.
    Paris Road SouthernScrap Yard St. Maurice Tonti Venetian Isles Village de Lest Weber Wilson Wright
  • 38.
    Thompson Model 4JSCM-GFS-TSG416-MC JeffersonTownship, Ohio Backup Lift Station Pumps
  • 39.
    Thompson Model 6JSCE-DJDS-45D-MC St.John’s County, Florida Backup Lift Station Pumps
  • 40.
    Thompson Model 4JSCC-DJDS-45D-MC GardenCity, GA Backup Lift Station Pumps
  • 41.
    Thompson Model 10JSCG-DJDS-68T-MC GardenCity, GA Backup Lift Station Pumps
  • 42.
    Thompson Model 10JSVG-DJDS-68-MC Townof Newburgh, Indiana Backup Lift Station Pumps
  • 43.
    Thompson Model 12JSCI-DJDS-68H-DC PascoCounty, FL Backup Lift Station Pumps
  • 44.
    Thompson Model 12JSVJ-DJDS-81H-DC LeeCounty, Florida Backup Lift Station Pumps
  • 45.
    Thompson Model 18JSCK-DJDS-81H Cityof Savannah, GA Lift Station #23 Backup Lift Station Pumps
  • 46.