International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
EDM machining is used for very hard and complex cutting of conducting materials with
higher surface finish and close dimensions. EDM process parameters are affected by both electrical
and non electrical parameters. In this paper, cutting of hard material Stainless steel 316 is done on
electro discharge machine with copper as cutting tool electrode. This paper presents the effect of
control factors (i.e., current, pulse on time, pulse off time, fluid pressure) for maximum material
removal rate (MRR) and minimum electrode wear rate (EWR) for die sinking Electric Discharge
Machine. In this paper both the electrical factors and non electrical factors has been focused which
governs MRR and EWR. Paper is based on Design of experiment and optimization of EDM process
parameters. The technique used is Taguchi technique which is a statistical decision making tool helps
in minimizing the number of experiments and the error associated with it. The research showed that
the Pulse off time, Current has significant effect on material removal rate and electrode wear rate
respectively
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
EDM machining is used for very hard and complex cutting of conducting materials with
higher surface finish and close dimensions. EDM process parameters are affected by both electrical
and non electrical parameters. In this paper, cutting of hard material Stainless steel 316 is done on
electro discharge machine with copper as cutting tool electrode. This paper presents the effect of
control factors (i.e., current, pulse on time, pulse off time, fluid pressure) for maximum material
removal rate (MRR) and minimum electrode wear rate (EWR) for die sinking Electric Discharge
Machine. In this paper both the electrical factors and non electrical factors has been focused which
governs MRR and EWR. Paper is based on Design of experiment and optimization of EDM process
parameters. The technique used is Taguchi technique which is a statistical decision making tool helps
in minimizing the number of experiments and the error associated with it. The research showed that
the Pulse off time, Current has significant effect on material removal rate and electrode wear rate
respectively
Review Article on Machining of Nickel-Based Super Alloys by Electric Discharg...sushil Choudhary
Electric discharge machining (EDM) process generally used for burrs free, less metallurgical damage, stress free and very precise machining and produces mould cavity, deep holes, complex shapes & size by arc erosion in all types of electro-conductive materials. In this process, the metal is removed from the work piece due to erosion caused by rapidly recurring spark discharge taking place between the tool electrode and work-piece. Tool electrode and wok-piece both submersed into the dielectric fluid. The main aims of this review paper work is to present the consolidated information about the contribution of various researchers on the machining applications of electric discharge machining process on Nickel-Base Super alloys materials, utilization of various tool and techniques for correlating experiment results and applications of product through the EDM. Nickel-Base Super alloys materials is widely used for fuel tanks, aircraft & rocket engine components, nuclear fuel element spacers, casings, fasteners, rings, seal, measuring instrument, cryogenic storage tanks and automobile components etc.
The Bursting Strength Tester- Digital is the instrument that is mainly used in paper and packaging industries as well as the textile industries for ensuring the best quality of the packaging materials like leather, fabric, paper and corrugated sheets.
Research Inventy : International Journal of Engineering and Science is published by the group of young academic and industrial researchers with 12 Issues per year. It is an online as well as print version open access journal that provides rapid publication (monthly) of articles in all areas of the subject such as: civil, mechanical, chemical, electronic and computer engineering as well as production and information technology. The Journal welcomes the submission of manuscripts that meet the general criteria of significance and scientific excellence. Papers will be published by rapid process within 20 days after acceptance and peer review process takes only 7 days. All articles published in Research Inventy will be peer-reviewed.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Handheld Solution for Measurement of Residual Stresses on Railway Wheels usin...Innerspec Technologies
The braking process used on railroad cars is known to create tensile stresses in the circumferential direction due to the thermal expansion and subsequent cooling of the wheel rim. This tensile stress can significantly accelerate the growth of small cracks on the rolling surface which can cause a spall or catastrophic failure
of the wheel under load. By periodically evaluating the tensile stress, railroad companies can prevent wheel failures and derailments that can be extremely dangerous and costly. Innerspec Technologies has developed the first, portable, battery-operated handheld instrument that can be used to provide rail-side inspections and facilitate operation in any environment. The instrument is coupled with a proprietary, patent-pending, dual-channel sensor that does not need to be rotated during inspection thus simplifying the operation, increasing the reliability and accuracy of results, and reducing complexity and inspection cycle time.
diagnosis of faults in bearings is very crucial for the reliable. This paper focuses on fault diagnosis of induction motor
bearing having localized defects using Daubechies wavelets-based feature extraction. In present study Machinery Fault
Simulator (MFS) test rig used for fault diagnosis of NSK-6203 deep groove ball bearing. Vibration signals collected from
the various bearing conditions- healthy bearing (HB), outer race defect (ORD), inner race defect (IRD), ball defect (BD)
and combined bearing defect (CBD). The extraction of statistical features carried out using various Daubechies wavelet
coefficients from raw vibration signals. Lastly, the bearing faults are classified using these statistical features as input to
Artificial Neural Network (ANN) technique used for faults classifications. The test result shows that ANN identifies the
fault categories of rolling element bearing more accurately for Db4 and has a better diagnosis performance as compared to
other Daubechies wavelets with ANN classifier.
Wavelet Analysis of Vibration Signature of a Bevel Gear Box in a Stand of St...IJMER
In manufacturing industry Gear boxes are one of the important components in power
transmission. Consequently any damage in the gearbox can lead to unprecedented downtime. In
machines the gear trains vibrate due to many reasons such as the non regular nature of load, the
manufacturing error of the gear teeth, gear back lash, misalignment of the connecting shaft and also
due to continuous usage. As a common rule machines do not stop working or fail without some form of
caution, which is indicated by an increased vibration level. The most effective instruments which are
used in reading the root cause of the trouble are the Vibration analyzers, which collects the vibration
signature at the problematic source. In the present work the vibration analysis of bevel gear box in a
vertical rolling stand of Light and Medium Merchant Mill (LMMM) at Vizag steel plant is considered
for the purpose of condition monitoring. The vibration signatures of input and output shafts of bevel
gear box in vertical, horizontal and axial directions are collected at input and output shafts of the gear
box using Vb8 instrument. The signatures so collected were further analyzed using wavelet analysis.
The analysis is carried out at no-load and loaded conditions at regular intervals of operation for
monitoring the gear box and results are discussed.
Micron range complex structure in micro electrochemical machining- a revieweSAT Journals
Abstract
The major problem in the micro-manufacturing is concerned with achieving the good dimensional accurate products with the better surface finish, high MRR, no tool wear, absence of stress and no heat-affected zone. Micro-machining proved itself as a promising solution of this major problem. In recent days, industries are regularly looking for fabricating the micro-components which can be able to perform their complex functions in the sensitive areas of electronics, automotive, biomedical and optics. Now a day for miniature components micro-machining plays a very important role, its techniques are excellent to machine any complex shapes with good accuracy and bright surface finish. Material with any value of the hardness can be machined easily with all the offered advantages of micro-machining in the electrochemical micro-machining process (EMM). In this article; review of different methodologies and effect of machining parameters were studied along with different electrolytes; which plays a significant role in electro chemical micro-machining. The objective of this study is to know about the optimum micro-machining parameters for the EMM process and it is also much important to find out the research gap through the different studies. In this study, it has been found out MRR and overcut are depends upon the voltage, electrolyte concentration, IEG, pulse ON/OFF time, pulse duration, pulse frequency, RPM of the tool and flow rate of electrolyte. The proper selections of parameters in EMM are essentials for achieving the overall improvement in the micro-machining operation.
Structural Health Monitoring of Bridges Buildings and Industrial Plant with N...Polytec, Inc.
Learn about Polytec’s latest laser vibrometer, specifically designed for remote, long range vibration and deflection measurements on bridges, buildings, towers, industrial plant, high voltage insulators or indeed any surface that is inaccessible or hard to reach. The system features a very high optical sensitivity, which means that it can also be used on surfaces at distances that would otherwise require surface treatment for vibrometry measurement. The webinar will share examples showing how the RSV-150 saves time and effort when monitoring the health of structures, including the measurement of resonant frequencies and deflections of bridges subjected to traffic loading. Find out how the laser Doppler approach compares with the alternative contacting and remote sensing methods.
Optimization of edm process parameters using taguchi method a revieweSAT Journals
Abstract
Electrical discharge machining is assessed on the basis of Material Removal Rate (MRR), Tool Wear Rate (TWR), and Surface Roughness (SR). Process parameters that mostly affected the EDM Process are Pulse on Time, Pulse off Time, Discharge Current, Arc Gap and Duty Cycle. This paper reviews research for the optimization and improvement of various performance parameters measured in the experimentation on EDM by using Taguchi technique. In the study the main objectives of optimization is to minimize the tool wear rate (TWR) and surface roughness, and to maximize the material removal rate (MRR).Taguchi Method is widely used in the industry to optimize and improve various performance parameters associated with different machining processes. This paper also deals with the review of some of the work reported with the use of Taguchi method in last two decades.
Keywords: - EDM, Wire EDM, MRR, RWR, TWR, SR, Taguchi Technique
Review Article on Machining of Nickel-Based Super Alloys by Electric Discharg...sushil Choudhary
Electric discharge machining (EDM) process generally used for burrs free, less metallurgical damage, stress free and very precise machining and produces mould cavity, deep holes, complex shapes & size by arc erosion in all types of electro-conductive materials. In this process, the metal is removed from the work piece due to erosion caused by rapidly recurring spark discharge taking place between the tool electrode and work-piece. Tool electrode and wok-piece both submersed into the dielectric fluid. The main aims of this review paper work is to present the consolidated information about the contribution of various researchers on the machining applications of electric discharge machining process on Nickel-Base Super alloys materials, utilization of various tool and techniques for correlating experiment results and applications of product through the EDM. Nickel-Base Super alloys materials is widely used for fuel tanks, aircraft & rocket engine components, nuclear fuel element spacers, casings, fasteners, rings, seal, measuring instrument, cryogenic storage tanks and automobile components etc.
The Bursting Strength Tester- Digital is the instrument that is mainly used in paper and packaging industries as well as the textile industries for ensuring the best quality of the packaging materials like leather, fabric, paper and corrugated sheets.
Research Inventy : International Journal of Engineering and Science is published by the group of young academic and industrial researchers with 12 Issues per year. It is an online as well as print version open access journal that provides rapid publication (monthly) of articles in all areas of the subject such as: civil, mechanical, chemical, electronic and computer engineering as well as production and information technology. The Journal welcomes the submission of manuscripts that meet the general criteria of significance and scientific excellence. Papers will be published by rapid process within 20 days after acceptance and peer review process takes only 7 days. All articles published in Research Inventy will be peer-reviewed.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Handheld Solution for Measurement of Residual Stresses on Railway Wheels usin...Innerspec Technologies
The braking process used on railroad cars is known to create tensile stresses in the circumferential direction due to the thermal expansion and subsequent cooling of the wheel rim. This tensile stress can significantly accelerate the growth of small cracks on the rolling surface which can cause a spall or catastrophic failure
of the wheel under load. By periodically evaluating the tensile stress, railroad companies can prevent wheel failures and derailments that can be extremely dangerous and costly. Innerspec Technologies has developed the first, portable, battery-operated handheld instrument that can be used to provide rail-side inspections and facilitate operation in any environment. The instrument is coupled with a proprietary, patent-pending, dual-channel sensor that does not need to be rotated during inspection thus simplifying the operation, increasing the reliability and accuracy of results, and reducing complexity and inspection cycle time.
diagnosis of faults in bearings is very crucial for the reliable. This paper focuses on fault diagnosis of induction motor
bearing having localized defects using Daubechies wavelets-based feature extraction. In present study Machinery Fault
Simulator (MFS) test rig used for fault diagnosis of NSK-6203 deep groove ball bearing. Vibration signals collected from
the various bearing conditions- healthy bearing (HB), outer race defect (ORD), inner race defect (IRD), ball defect (BD)
and combined bearing defect (CBD). The extraction of statistical features carried out using various Daubechies wavelet
coefficients from raw vibration signals. Lastly, the bearing faults are classified using these statistical features as input to
Artificial Neural Network (ANN) technique used for faults classifications. The test result shows that ANN identifies the
fault categories of rolling element bearing more accurately for Db4 and has a better diagnosis performance as compared to
other Daubechies wavelets with ANN classifier.
Wavelet Analysis of Vibration Signature of a Bevel Gear Box in a Stand of St...IJMER
In manufacturing industry Gear boxes are one of the important components in power
transmission. Consequently any damage in the gearbox can lead to unprecedented downtime. In
machines the gear trains vibrate due to many reasons such as the non regular nature of load, the
manufacturing error of the gear teeth, gear back lash, misalignment of the connecting shaft and also
due to continuous usage. As a common rule machines do not stop working or fail without some form of
caution, which is indicated by an increased vibration level. The most effective instruments which are
used in reading the root cause of the trouble are the Vibration analyzers, which collects the vibration
signature at the problematic source. In the present work the vibration analysis of bevel gear box in a
vertical rolling stand of Light and Medium Merchant Mill (LMMM) at Vizag steel plant is considered
for the purpose of condition monitoring. The vibration signatures of input and output shafts of bevel
gear box in vertical, horizontal and axial directions are collected at input and output shafts of the gear
box using Vb8 instrument. The signatures so collected were further analyzed using wavelet analysis.
The analysis is carried out at no-load and loaded conditions at regular intervals of operation for
monitoring the gear box and results are discussed.
Micron range complex structure in micro electrochemical machining- a revieweSAT Journals
Abstract
The major problem in the micro-manufacturing is concerned with achieving the good dimensional accurate products with the better surface finish, high MRR, no tool wear, absence of stress and no heat-affected zone. Micro-machining proved itself as a promising solution of this major problem. In recent days, industries are regularly looking for fabricating the micro-components which can be able to perform their complex functions in the sensitive areas of electronics, automotive, biomedical and optics. Now a day for miniature components micro-machining plays a very important role, its techniques are excellent to machine any complex shapes with good accuracy and bright surface finish. Material with any value of the hardness can be machined easily with all the offered advantages of micro-machining in the electrochemical micro-machining process (EMM). In this article; review of different methodologies and effect of machining parameters were studied along with different electrolytes; which plays a significant role in electro chemical micro-machining. The objective of this study is to know about the optimum micro-machining parameters for the EMM process and it is also much important to find out the research gap through the different studies. In this study, it has been found out MRR and overcut are depends upon the voltage, electrolyte concentration, IEG, pulse ON/OFF time, pulse duration, pulse frequency, RPM of the tool and flow rate of electrolyte. The proper selections of parameters in EMM are essentials for achieving the overall improvement in the micro-machining operation.
Structural Health Monitoring of Bridges Buildings and Industrial Plant with N...Polytec, Inc.
Learn about Polytec’s latest laser vibrometer, specifically designed for remote, long range vibration and deflection measurements on bridges, buildings, towers, industrial plant, high voltage insulators or indeed any surface that is inaccessible or hard to reach. The system features a very high optical sensitivity, which means that it can also be used on surfaces at distances that would otherwise require surface treatment for vibrometry measurement. The webinar will share examples showing how the RSV-150 saves time and effort when monitoring the health of structures, including the measurement of resonant frequencies and deflections of bridges subjected to traffic loading. Find out how the laser Doppler approach compares with the alternative contacting and remote sensing methods.
Optimization of edm process parameters using taguchi method a revieweSAT Journals
Abstract
Electrical discharge machining is assessed on the basis of Material Removal Rate (MRR), Tool Wear Rate (TWR), and Surface Roughness (SR). Process parameters that mostly affected the EDM Process are Pulse on Time, Pulse off Time, Discharge Current, Arc Gap and Duty Cycle. This paper reviews research for the optimization and improvement of various performance parameters measured in the experimentation on EDM by using Taguchi technique. In the study the main objectives of optimization is to minimize the tool wear rate (TWR) and surface roughness, and to maximize the material removal rate (MRR).Taguchi Method is widely used in the industry to optimize and improve various performance parameters associated with different machining processes. This paper also deals with the review of some of the work reported with the use of Taguchi method in last two decades.
Keywords: - EDM, Wire EDM, MRR, RWR, TWR, SR, Taguchi Technique
Displacement mechanical amplifiers designed on poly-siliconIJECEIAES
Using Poly-Silicon, the implementation of novel Displacement-amplifying Compliant Mechanisms (DaCM), in two geometries of accelerometers, allows for remarkable improvements in their operation frequency and displacement sensitivity, with different proportions. Similar DaCM´s geometries were previously implemented by us with Silicon. In all mentioned cases, the geometries of DaCM´s are adjusted in order to use them with Conventional Capacitive Accelerometer (CCA) and Capacitive Accelerometer with Extended Beams (CAEB), which operate in-plane mode, (y-axis). It should be noted that CAEB shows improvements (95.33%) in displacement sensitivity compared to ACC. Simulations results, carried out using Ansys Workbench software, validate the system’s performance designed with Poly-Silicon. Finally, a comparison with the similar systems, previously designed with Silicon, is also carried out.
VIBRATION ANALYSIS FOR DAMAGE DETECTION IN COMPOSITE PLATE BY USING PIEZOELEC...IAEME Publication
This study focuses on an active monitoring method for damage detection applied to composite structures. Different specimens made up of fiber epoxy resin in the form of composite structures are studied. Wavelet analysis methods are adopted to post process the raw monitored signal. A new damage signature is introduced to determine the presence and extent of damage in composites, while eliminating the influence of different distances between the active actuator and active monitoring elements. The proposed method is shown to be effective, reliable, and straightforward for the specimens considered in the present study, which are composed of different materials and suffer various levels of damage. An online real-time active monitoring system for
damage detection is described that is based on this research.
In the material testing laboratory, Tensile test was done on a mild steel specimen as figure 4 to identify the young’s modulus, ultimate tensile strength, yield strength and percentage elongation. The results were as table 1
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...IOSR Journals
Maintenance is a set of organised activities that are carried out in order to keep an item in its best
operational condition with minimum cost acquired. Predictive maintenance (PdM) is one of the maintenance
program that recommends maintenance decisions based on the information collected through condition
monitoring techniques, statistical process control or equipment performance for the purpose of early detection
and elimination of equipment defects that could lead to unplanned downtime of machinery or unnecessary
expenditures. Particularly Gears and rolling element bearings are critical elements in rotating machinery, so
predictive maintenance is often applied to them. Fault signals of gearboxes or rolling-element bearings are nonstationary.
This paper concludes with a brief discussion on current practices of PDM methodologies such as
vibration analysis and Acoustic Emission analysis, which are widely used as they offers a complimentary tool
for health monitoring or assessment of gears in rotating machineries
Design and simulation of passive uhf rfid temperature sensor tag using 3 d em...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
In this paper microstrip patch antenna is designed for 2.4GHz frequency. For the antenna miniaturization and bandwidth improvement H-shaped DGS on microstrip patch antenna (MSA) is used. The design of DGS has been analyzed for different dimensions of H-slot and achieved optimized dimensions.The simulation process has been done through Finite Element Machine (FEM) based software High Frequency Structure Simulator ( HFSS) software. The properties of antenna such as reflection co-efficient, bandwidth and gain are determined and compared with the properties of single element square patch antenna.Further proposed antennas performance is studied for different size of defect on the same patch antenna. Proposed antenna finds its application in wireless LAN protocols such as Bluetooth, IEEE 802.11 and in 2.4GHz ISM Band.
Tech transfer making it as a risk free approach in pharmaceutical and biotech iniaemedu
Tech transfer is a common methodology for transferring new products or an existing
commercial product to R&D or to another manufacturing site. Transferring product knowledge to the
manufacturing floor is crucial and it is an ongoing approach in the pharmaceutical and biotech
industry. Without adopting this process, no company can manufacture its niche products, let alone
market them. Technology transfer is a complicated, process because it is highly cross functional. Due
to its cross functional dependence, these projects face numerous risks and failure. If anidea cannot be
successfully brought out in the form of a product, there is no customer benefit, or satisfaction.
Moreover, high emphasis is in sustaining manufacturing with highest quality each and every time. It
is vital that tech transfer projects need to be executed flawlessly. To accomplish this goal, risk
management is crucial and project team needs to use the risk management approach seamlessly.