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Dr. Dean De Cock
Associate Professor Statistics
Truman State University
Department of Mathematics and
Computer Science
Outline
Background about me
 Where I’m at now (TSU)
 Where I’ve worked
 Where I’ve gone to school
 How statistics was involved
 Please ask questions!
Statistics in Industry
Employment
2
Where is Truman?
Kirksville, MO
Pop. 17,000
3 hours from
everywhere….
3
Truman State University
Public Liberal Arts Institution
 N=6000
 Primarily undergraduate
 Highly Selective (Average ACT=27)
 No engineering program (2/3 & 3/2)
 No statistic major
4
Truman State University
STAT190 – Introductory Statistics
 Required for everyone
Statistics Minor (Theoretical)
Statistical Methods Minor (Applied)
Regression, Design of Experiments,
Quality Control, and Non-parametrics
5
Why should you be interested?
Where I’m at now
 Truman State might not be that relevant
But how I got there
 Not your typical statistician…..
6
Iowa State University
B.S. Mechanical Engineering
 Unusual that I am NOT a math major
 “Real” Engineer
 Thermo, Heat/Mass, Statistics/Dynamics, etc.
 Machine Design and HVAC
 Worked with fluidized bed combustors
 Almost no statistics!!!
 Internship at ALCOA after my 4th year
7
ALCOA
Aluminum Company of America
 They make metal – sheet, plate, shapes
Project Engineer (2 years)
 Rarely used my degree
 Managed $$, manpower
 Furnace Gaging (R&R)
 Took my first Statistical Quality Class
 Ingot Saw (pre, post, purchase)
Economic Downturn($ back to school $)
8
University of Iowa
MS in Quality Management and
Productivity (Stats, IE, & MBA)
Coursework
 Probability & Statistics, Regression, DOE,
Time Series, Multivariate Data Analysis,
Quality Control, Reliability, Administration,
Linear programming, Quality Engineering,
Interned at Maytag
9
Maytag
Quality Engineer for Washing Machines
 Used my training in Engineering & Stats
 Day-to-Day Trouble shooting (JAT)
 Process improvement
 Teams, Teams, & more Teams
 Statistics
 Control charts
 Gage R&R’s (Repeatability & Reproducibility)
 Incoming Inspection/Dimensional Tolerancing
 Supplier Audits
10
Maytag
Statistical training
 Control charting, DOE, Big Red X
I’m the statistical expert??!!
 Consultant
 Charting Multi-spindle machines
 R&D dryer design (DOE)
 Team Evaluation (Time Series)
 Recall issues
Back to school
11
Iowa State University
Co-major Ph.D in Statistics and
Industrial Engineering (5.5 years)
 Coursework
 Probability & Statistics, Statistical Methods,
Design of Experiments I & II, Linear Models,
Categorical Data, Quality Control, Reliability,
Queuing Theory, Game Theory, Simulations,
Linear programming, Scheduling
 Consultant to the engineering college
12
Internships (during Ph.D.)
Lennox – Quality Department
 Furnaces
 No Sweat Statistics
3M – Optical system (2 summers)
 Computer Glare Screens
 Statistics everywhere!!
Corning – Ceramics (NY)
 Catalytic Converter components
13
Statistics in Industry
John Deere
 http://www.deere.com/en_US/careers/your_career/quality_eng.html
Boeing
 http://www.boeingsuppliers.com/supplier/d1-9000-1.pdf
ASQ
 Numerous companies in Midwest
Monster
 Six Sigma (black belt), Quality Engineer,
Design of Experiments, SPC, ASQ Cert.
14
Internships – Get one!
Hardees-Ames Lab-Terracon Consult.
ALCOA (4th year) – Full time offer
Maytag (M.S.) – Full time offer
Lennox (Ph.D) – Quit graduate school?
3M (Ph.D.) – Full Time offer
Corning (Ph.D.)– Full Time offer
15
Its not about the job!
It’s not about the work you do
 You will not accomplish anything useful in
a summer
But rather the type of worker you are
 Are you dependable? Are you self
motivated? Do you get things done?
Think of it as a 3 month job interview
 http://www.deere.com/en_US/careers/college/engineering_intern.html
16
Conclusions
Almost every manufacturer collects data
Statistics is a tool for understanding
data
Take what you can here at the U of I
 Midwest Research Institute (MRI)
 Self taught
 Design of Experiments, Quality Control,
Quality Management
17
Questions?
18

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UofIRhonda (1).ppt

  • 1. Dr. Dean De Cock Associate Professor Statistics Truman State University Department of Mathematics and Computer Science
  • 2. Outline Background about me  Where I’m at now (TSU)  Where I’ve worked  Where I’ve gone to school  How statistics was involved  Please ask questions! Statistics in Industry Employment 2
  • 3. Where is Truman? Kirksville, MO Pop. 17,000 3 hours from everywhere…. 3
  • 4. Truman State University Public Liberal Arts Institution  N=6000  Primarily undergraduate  Highly Selective (Average ACT=27)  No engineering program (2/3 & 3/2)  No statistic major 4
  • 5. Truman State University STAT190 – Introductory Statistics  Required for everyone Statistics Minor (Theoretical) Statistical Methods Minor (Applied) Regression, Design of Experiments, Quality Control, and Non-parametrics 5
  • 6. Why should you be interested? Where I’m at now  Truman State might not be that relevant But how I got there  Not your typical statistician….. 6
  • 7. Iowa State University B.S. Mechanical Engineering  Unusual that I am NOT a math major  “Real” Engineer  Thermo, Heat/Mass, Statistics/Dynamics, etc.  Machine Design and HVAC  Worked with fluidized bed combustors  Almost no statistics!!!  Internship at ALCOA after my 4th year 7
  • 8. ALCOA Aluminum Company of America  They make metal – sheet, plate, shapes Project Engineer (2 years)  Rarely used my degree  Managed $$, manpower  Furnace Gaging (R&R)  Took my first Statistical Quality Class  Ingot Saw (pre, post, purchase) Economic Downturn($ back to school $) 8
  • 9. University of Iowa MS in Quality Management and Productivity (Stats, IE, & MBA) Coursework  Probability & Statistics, Regression, DOE, Time Series, Multivariate Data Analysis, Quality Control, Reliability, Administration, Linear programming, Quality Engineering, Interned at Maytag 9
  • 10. Maytag Quality Engineer for Washing Machines  Used my training in Engineering & Stats  Day-to-Day Trouble shooting (JAT)  Process improvement  Teams, Teams, & more Teams  Statistics  Control charts  Gage R&R’s (Repeatability & Reproducibility)  Incoming Inspection/Dimensional Tolerancing  Supplier Audits 10
  • 11. Maytag Statistical training  Control charting, DOE, Big Red X I’m the statistical expert??!!  Consultant  Charting Multi-spindle machines  R&D dryer design (DOE)  Team Evaluation (Time Series)  Recall issues Back to school 11
  • 12. Iowa State University Co-major Ph.D in Statistics and Industrial Engineering (5.5 years)  Coursework  Probability & Statistics, Statistical Methods, Design of Experiments I & II, Linear Models, Categorical Data, Quality Control, Reliability, Queuing Theory, Game Theory, Simulations, Linear programming, Scheduling  Consultant to the engineering college 12
  • 13. Internships (during Ph.D.) Lennox – Quality Department  Furnaces  No Sweat Statistics 3M – Optical system (2 summers)  Computer Glare Screens  Statistics everywhere!! Corning – Ceramics (NY)  Catalytic Converter components 13
  • 14. Statistics in Industry John Deere  http://www.deere.com/en_US/careers/your_career/quality_eng.html Boeing  http://www.boeingsuppliers.com/supplier/d1-9000-1.pdf ASQ  Numerous companies in Midwest Monster  Six Sigma (black belt), Quality Engineer, Design of Experiments, SPC, ASQ Cert. 14
  • 15. Internships – Get one! Hardees-Ames Lab-Terracon Consult. ALCOA (4th year) – Full time offer Maytag (M.S.) – Full time offer Lennox (Ph.D) – Quit graduate school? 3M (Ph.D.) – Full Time offer Corning (Ph.D.)– Full Time offer 15
  • 16. Its not about the job! It’s not about the work you do  You will not accomplish anything useful in a summer But rather the type of worker you are  Are you dependable? Are you self motivated? Do you get things done? Think of it as a 3 month job interview  http://www.deere.com/en_US/careers/college/engineering_intern.html 16
  • 17. Conclusions Almost every manufacturer collects data Statistics is a tool for understanding data Take what you can here at the U of I  Midwest Research Institute (MRI)  Self taught  Design of Experiments, Quality Control, Quality Management 17