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Process Centric Integrity Management Gerardo Chávez Saldierna, Pemex Refinicion, Mexico City, Mexico Michael Gloven, P.E., NRG Tech, Denver, Colorado
About Pemex Refining
Objectives Put in Place a Management System for a Five Year $1 Billion Integrity Program Improve Program Effectiveness thru Improved Transparency, Control & Measurement Work with Existing Processes, Topology, Culture Continuously Improve Program over Time
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
What is Process Centric? Asset Management is Really a Process Human & System Activity to Accomplish Objectives Process Orchestrates Human & System Activity KPI Focus, Measurable Objectives Continuous Improvement Focus
Process Centric Integrity Management Authorize Budget Approve Work Approve Work Certify Management EDMS Project  Management Spreadsheet E-Mail Inspections EAM Risk EAM Engineering Analysis Notification Project Plan Document Engineering EDMS Perform Inspection Perform Repairs Operations A management practice that provides for governance of a business's process environment toward the goal of improving agility, operational performance, and knowledge retention thru the orchestration of work activities involving people, process and technology Repairs
Process Centric Topology
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
Risk Management - EPRA Basis Exposure, Mitigation, Resistance Risk Exposure = PoF (% PoF/km-yr) x CoF ($/Incident) PoF ~ Exposure (mmpy or epy) x (1-Mitigation  %) x (1-Resistance %) CoF ~ Intersection of Hazard & Receptors
Risk Management EPRA Methodology Risk Thresholds Based on Country NORMAS
Risk Management - EPRA Basis Mitigation Project Selection
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
Mitigation Project Management Process Based Enhance & Improve Process Over Time
Project Management Manage Progress & Costs Real Time Web Tracking
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
Data Management Web Forms & Off-Line Synchronization, 100+ Report Templates Process Based, Structure for Improving Data Quality
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
Document Management Robust Application for Managing & Tracking all Program Artifacts
Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
Metric Management High Level Risk Thresholds Project Impact, Costs, Schedule Process Parameters, Escalations, Variance
Lessons Learned Management Support is Critical Develop Metrics Up Front Develop Processes As-Is Determine Asset Referencing Structure Determine Project Structure Determine Record Management Structure Develop POC in .xlsx Prior to Deployment
Process Centric Integrity Management Gerardo Chávez Saldierna, Pemex Refinicion, Mexico City, Mexico Michael Gloven, P.E., NRG Tech, Denver, Colorado

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Transmission Integrity Management

  • 1. Process Centric Integrity Management Gerardo Chávez Saldierna, Pemex Refinicion, Mexico City, Mexico Michael Gloven, P.E., NRG Tech, Denver, Colorado
  • 3.
  • 4. Objectives Put in Place a Management System for a Five Year $1 Billion Integrity Program Improve Program Effectiveness thru Improved Transparency, Control & Measurement Work with Existing Processes, Topology, Culture Continuously Improve Program over Time
  • 5. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 6. What is Process Centric? Asset Management is Really a Process Human & System Activity to Accomplish Objectives Process Orchestrates Human & System Activity KPI Focus, Measurable Objectives Continuous Improvement Focus
  • 7. Process Centric Integrity Management Authorize Budget Approve Work Approve Work Certify Management EDMS Project Management Spreadsheet E-Mail Inspections EAM Risk EAM Engineering Analysis Notification Project Plan Document Engineering EDMS Perform Inspection Perform Repairs Operations A management practice that provides for governance of a business's process environment toward the goal of improving agility, operational performance, and knowledge retention thru the orchestration of work activities involving people, process and technology Repairs
  • 9. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 10. Risk Management - EPRA Basis Exposure, Mitigation, Resistance Risk Exposure = PoF (% PoF/km-yr) x CoF ($/Incident) PoF ~ Exposure (mmpy or epy) x (1-Mitigation %) x (1-Resistance %) CoF ~ Intersection of Hazard & Receptors
  • 11. Risk Management EPRA Methodology Risk Thresholds Based on Country NORMAS
  • 12. Risk Management - EPRA Basis Mitigation Project Selection
  • 13. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 14. Mitigation Project Management Process Based Enhance & Improve Process Over Time
  • 15. Project Management Manage Progress & Costs Real Time Web Tracking
  • 16. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 17. Data Management Web Forms & Off-Line Synchronization, 100+ Report Templates Process Based, Structure for Improving Data Quality
  • 18. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 19. Document Management Robust Application for Managing & Tracking all Program Artifacts
  • 20. Process Centric Metric Driven Program Components Metric Management Risk Management Project Management Data Management Document Management
  • 21. Metric Management High Level Risk Thresholds Project Impact, Costs, Schedule Process Parameters, Escalations, Variance
  • 22. Lessons Learned Management Support is Critical Develop Metrics Up Front Develop Processes As-Is Determine Asset Referencing Structure Determine Project Structure Determine Record Management Structure Develop POC in .xlsx Prior to Deployment
  • 23. Process Centric Integrity Management Gerardo Chávez Saldierna, Pemex Refinicion, Mexico City, Mexico Michael Gloven, P.E., NRG Tech, Denver, Colorado