We believe that with time, we must constantly evolve as each accomplishment marks a new beginning, an inspiration to focus on ‘the possibilities of tomorrow’. As an organization, we strive: • To excel in our core areas of competence through consistent innovation • To strengthen production efficiency through innovation and the use of latest technology • To uphold and nurture the core values of transparency, accountability, empowerment, and good governance • To consistently reduce our environment footprint • To create consistent value for stakeholders by staying strong to our commitments

1. Birla textiles mill
Summer internshipreport
Department- processing
Summited by- Vijay Prakash
Submitted to -Arvind Rastogi (GM)

2. ACKNOWLEDGEMENT
I am very thankful to Respected Mr. R K Sharma Sir (VP
technical) Mr. R.K. Sharma (IR &HR) for giving me opportunity to
pursue summer internship at Birla Textile Mill, Baddi (H.P.)
I am also thankful to Mr. Arvind Rastogi Sir (General Manager), Mr.
Pawan Sharma Sir (Sr. Manager), Mr. Rakesh Srivastava (Dy. Manager
quality control) Mr. Ravi Chourasia (Dy. Manager development), Mr.
Vikas Kumar (executive) Mr. Rajesh pal & Mr. Abhishek Shukla (Shift
Officer) for their regular assistance and
co-operation in various testing’s and motivated a lot.
I am also thankful to Prof. Mukesh Kumar Singh (DIRECTOR, UPTTI
KANPUR) and
Mr. J.P. Singh Sir (Training and Placement Officer) & staff for giving
me support.
I am thankful to all employees of BTM family for their appreciable
co-ordination.
I wish them Best of luck & success in future endeavors.
(Thanks to all)
Vijay prakash
Student coordinator
Gcti Kanpur

3. Sutlej: An introduction
Sutlej Textiles and Industries Ltd (STIL), an ISO
9001:2008 certified Company is one of the largest integrated textile
manufacturing companies and is having strong position in the Indian
Textile sector in the manufacturing of value added synthetic, Natural
and Blended yarns, all types of spun yarns, processing of fabrics and
Home Textile Furnishing.
Sutlej Textiles& IndustriesLtd (STIL)is a leadingproducer of value-added yarnsIn India. Since
inception the Companyhas been committed to achieve high growth through development of
niche productsto meet increasinglysophisticated demandsof the industry. Today, it possesses
the largest product portfolios of spun-dyed, cotton blended and cotton mélange dyed yarns.
Sutlej is the largest producer of Mélange yarn in India and also one of the few exclusive spinners
for specialtyyarnssuch as Modal, Lyocell and Tencel in the country.
The Company stepped intothe home textilesbusinessin 2006 to offer distinguished productsto
the market byextendingits understandingand expertise in textilesbacked by strongdesign and
product development capabilities. it works with leadingcompanies-both domestic&
International- todevelop a range of exclusive textilesin tune with emergingdesign trends.
The Company hasa strong global clientele with presence across major developed and emerging
economies in over 46 countries.
As a company with a strong customer focus. Sutlej deeplyengageswith customers to develop
products that work for them. It enjoys enduringpartnershipswith agentsand dealersacross the
world.
Innovation, continuous technology upgrade and capacitystrengtheningare key driversof
growth for the Company.
OUR VISION
We therebyhave set our sightson becominga global textile frontrunner, providing wide
spectrum solutions to the textile industry, from specialty yarn to fabrics; maximizing value for
our clients and in turn, becoming their preferred partner.

4. OUR MISSION
We believe that with time, we must constantly evolve as each accomplishment marksa new
beginning, an inspiration to focus on ‘the possibilities of tomorrow’. As an organization,
we strive:
 To excel in our core areas of competence through consistent innovation
 To strengthen production efficiency through innovation and the use of latest technology
 To uphold and nurture the core values of transparency, accountability, empowerment, and good
governance
 To consistentlyreduce our environment footprint
 To create consistent value for stakeholdersby stayingstrong to our commitments
Manufacturing units of Sutlej group
Units Location Products Current Capacity
Rajasthan
Textile Mills
Bhawanimandi
(Rajasthan)
Synthetic and
Blended Yarns.
90,432 spindles for Cotton
Blended & Man-made
Fibres and 35,280 is Cotton
Melange Yarns.
Chenab Textile
Mills
Kathua, Jammu
& Kashmir
Cotton Mélange
Yarns, Cotton Blends
Dyed Yarn. Man-
made Fiber Yarns.
1,06,175 Spindles for
Cotton MélangeYarns.
97,129 Spindles for Man-
made Fiber Yarns.
Birla Textile
Mills
Baddi,Himachal
Pradesh
Cotton and Cotton
Blended Yarns.
Synthetic and
Blended Yarns. 83,376 spindles
Damanganga
Home Textiles Daheli Gujrat
Home Textiles
(Curtains, Upholstery,
Made ups)
9.6 million meter per
annum.
Organizational structure
Sutlej is a vertically structured organization envisaging a new
era of textile material under the leadership and guidance

5. Chairmen
Executive director
Unit heads
VP(C&A) GM
(technical)
Chief manger(m4)
Senior manager
Junior manager(m2) Dept.
manager(m1)
Executive (e2)
Shift officer
Supervisors & Relievers

6. SUTLEJ QUALITY POLICY

7. We are committed for total customer satisfaction by
manufacturing and supplyingyarn meeting their requirements.
this will be achieved through optimum utilizationof resources,
continualproduct improvement through technology
upgradationand implementingand improving the effectiveness
of the management system.
(Sukesh Kumar Agrawal)
EXECUTIVE
PRESIDENT
COMPANY OVERVIEW
NAME OF INDUSTRY: BIRLA TEXTILE MILLS
LOCATION : sai road baddi himachal pradesh
The campus of Birla textile mills is very beautiful and green . the
industry has various departments and for production purpose
the mill is divided into five units. due to new thinking and good
leadership , the Birla textile mills achieved tremendous excellence
in all fields of the yarn manufacturing business .
BTM has never looked back , and it is cascading effect of BTM
success todays the product of five units of these industry exported
to all over world . today these units are pledging us even greatest
success in the future ,under the able leadership of BTM .
The list of various departments in BTM are :
1 - Production department
2 - Maintenance department
3 - Research & development department
4 - Commercial &accounting department

8. 5 - Engineering department

9. Raw material
Cotton
Polyester
Viscous
Acrylic
Machine layout
1. Stamping m/c
2. Dyeing chamber
3. Hydroextracter
4. R/F dryer
5. bale forming m/
Stamping machine
Before the dyeing process the fibre passedthrough
stamping m/c. In which fibre compressedin
cylindrical chamberby applying pressureandboiled
water with temperatureat 100°C.

10. By this process fibre become morecompressedso
thatit can easyto carry bycarrier andmoreamount
of fibre can be dyed.
Stamping m/c
Different Types of Dyeing Machine:
We can classifydyeing machine in the following way.
Typesofdyeingmachineaccordingto textilematerial:
A. Fiber dyeing machine

11. B. Yarn dyeing machine
C. Fabric dyeing machine
Bt here is only fibre dyeing process varied out.
Dyeing chamber
In our dye house there are 5 dyeing chamber
1.3 large chamber
Capacity 500kg
2. 2small chamber
Capacity 200 kg
1. M/c 1
Type -HTHP dyeing plant
Capacity-500 kg
Year – 2000
jobno.-156/B
Designpressure– 4.5 kg/ cm2
Working pressure- 3.5kg/cm2
Hyd. Testpressure -6kg/cm2
Note-. M/c 1 , m/c 2 & m/c 5 are samecapacity.

12. M/c 3 &m/c 4 have same capacity 200 kg.
Introduction
Dyeing is a process of coloring textile materials for giving
attractive look. In broadly we can explain, dyeing is a
process by which a yarn, fabric, garments and any other
materials that come to contact of dye by presence of
auxiliaries that create the condition of dyeing
environment. Dyeing operation is done bydifferent types

13. of dyeing machine. The machinewhich is used to dyeing
or coloring of materials like yarn, fabric, garmentsor any
other materials is called dyeing machine. Dyeing
machines come in all shapes and sizes to accommodate
the various forms and quantities of textile materials.
Actually it is the device that is used by different industries
for imparting colors. Various types of dyeing machineries
are used to dye the textile materials.
Process of various type of fibre
1. Dyeing process of Polyester fibre
PH – 4.5
Temp-135
Pressure -3.5kg/cm2
Acitic acid /formicacid /neutraplus 9800usedfor
maintainingph of the chamber.
Chiller lc 60 used as levelling agent
Nacl also used as discharging agent
When temp. Reached135°Cholding timeis 40 min.
Then washwith cold water .

14. Soaping process raso(300)y, bentex hrs, titaux nc/sigmatex
nid , sodium hydrosulphideAre used for soaping process
and hold it for 20 minat 90°C.
Two hot wash applied at 90°C .
Then antistatic agent applied at 55°C for 20 min .
2. Acrylic process
pH -3.5 -4
Pressure 3.5kg/cm2
Temp-130°C
Acetic acid used for ph maintain
Panol ala 60 used as levelling agent
Finomax par used as softener
Salt used as discharging agent
After reaching temp. Holding time is 30minthen
cooling up to 80°C
Draining
Wash with cold water
Soaping applied at 80°C for 25 min ( titaux NC
/sigmatex NID )
Washing with cold water.

15. Some colour name which are used
in the dye house
Colurtex (the dyestuff company)
1. Coralene brill blue sr
2. Coralene scarlet rr
3. Coralene yellow 7gd
4. coralene brill red rgl
5. Coralene brill blue dbr con.
6. Yellow e3r
7. Red e3rl
8. Ocean blue xnr
9. Voilet 5r
10. Bodaactive black cnn
11. Spectrum luminous red g
12. Brill red bs
13. Blue 2r con.
14. Golden yellow 2gd
15. Scarlet 3r 150%
16. Jaysinth reactofix supra blue hrl

16. 17. Rex. Deep red cd
18. Reactofix deep red cd
19. Colourbond cbene brill yellow sg h/c
20. Cbene voilet 4rls 200%
Hydroextractor
Hydro-Extractors are also
called Centrifuges.Centrifuges are used for water
extraction (dewatering, pre-drying) of textile
materials. Values of approx. 15% for residual
moisture content can be achieved depending on
the type of textilefiber. Centrifuges with
perforated drums or baskets (Ø up to approx. 2000
mm) which oscillate vertically in ball-and-socket
joints suspended on three points are produced in
various designs as pendulating, suspension, cage
and vertical centrifuges, also with so called gliding
support bearings as gliding support centrifuges or
in horizontal resp. vertical arrangements as open-
width, horizontal and warp-beam centrifuges, etc.
Most centrifuges have electric drives for speeds of
approx. 750–1200 rpm and are generally provided
with automatic control over various ranges.For

17. safety reasons, aninterlocking lid is essential on a
centrifuge so that the motor cannot be started
until the lid is locked, nor the lid raised until the
basket is stationary again after the machine has
been stopped.

18. Advantage of hydroextractor
 No deformation of the packages.
 Excellent rewinding properties. Rewinding can even be
eliminated in a lot of cases.
 Low residual moisture.
 Even humidity distribution through the package.
 Low energy consumption.
 Dyeing tubes last longer.
 Processes many different size packages.
 Operator of centrifuge can also load dryer.
 Maintenance-free brakes.
 Closed system for effluent.
 Low compressed air consumption.
 Significant energy savings.

19. R/F dryer
M/c 1
Supply volt-415V. Model type - so-85T
Supply freq. 50hz. Serial no. -0307059
Supply phase- 3ph. Rf power output- 85kw
Supply kva 195 kva. Operating freq. 27MHz
Supply power factor -0.9. Max. Weight- 4.0T a
M/C 2
Supply volt-415V. Model type - so-100T
Supply freq. 50hz. Serial no. - 0803192
Supply phase- 3ph. Rf power output- 100kw
Supply kva 203kva. Operating freq. 27MHz
Supply power factor -0.9. Max. Weight- 4.5T approx

20. Conventional mode of Drying Textiles aftertheyhavebeen
dyed is a slow process. Textile industries can increase
throughput and fill orders more prominently using Radio
Frequency (RF) Dryers. RF system has capability to
accelerate the drying process and shorten production
time. RF drying offers high volume, high speed and high
quality drying which is what is exactly needed in textile
industries. As wet garments of acrylic, cotton, nylon and

21. polyester blends pass through the drying chamber, the
radio waves vibrate the containedwatermolecules million
times per second, vaporizing them. Ventilator fans are
used to remove damp air from the dryingchamber.
The dryer system comprises the 125kW industrial high
frequency generator in conjunction with a drying
chamber incorporating an electrode applicator and air
extraction system. The equipment is suitable for drying
most types of fibres which have had prior mechanical
moisture extraction in either, cone, muff, bump or loose
stock form. Many types of fibre can be dried. The
machineincorporates a modularpolypropylene conveyor
band and conveyor system.
Because the RFwaves concentrate in the wettest, densest
portion of the garments, RF drying has a leveling effect
that practically eliminates any problems of uneven
shrinkage and over drying. The RF drying times depend on
the type of fabric; the percentage of moisture in the
fabric going in to the dryer, and the degree of dryness
desired.

22. Advantages:
The major advantageis that it gives thorough, consistent
drying in less lime and also occupies less space. In
addition to these, following advantagesare prominent:
1. FasterDrying
2. FasterProdn.
3. Increased Labor Prodn.
4. Energy Saving
5. Less Down Time
6. Lower Maintenance
7. Less work in progress

23. 8. Space savings
NOTE- cotton do not apply directly in the R/f dryer
because it catches fire. So first it packed in the plastic
container and the passed through thedryer.

24. THANK YOU