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Product Design and Supply Chain Special Interest Group
       Launch Date: 20th July 2011, at Hull University Business School

Research Background                               potential impact that product design
The Logistics Institute at Hull University        decisions can have on through-life
Business School has formed a special              profitability. Because there are no accepted
interest group (SIG) to advance knowledge         frameworks for evaluating the through life
and evaluate the impact of product design         impact of product design, decisions on new
decisions on the supply chain. Aimed              products may be taken without a full
primarily at business, the group will seek to     understanding of the wider implications of
identify problems and work together to            those decisions.
practically solve issues for a long-term
profitable future.                                How can product design decisions impact
                                                  the supply chain?
                                                     Time-to-Market and Time-to-Volume -
                                                     decisions on the functionality of products can
                                                     increase manufacturing complexity and
                                                     reduce flexibility and responsiveness.
                                                     Space Utilisation and Transport Intensity
                                                     - the physical characteristics of the product
                                                     will affect the utilisation of space in storage
                                                     and transport (see figure 1)
                                                     Added Complexity through lack of
                                                     Commonality - decisions on product design
                                                     impact the Bill of Materials. Low level of
                                                     commonality will add complexity
                                                     Increased Replenishment Lead Times -
                                                     some design decisions will influence the
                                                     choice of supplier and therefore increase
                                                     lead time.
                                                     Supply Chain Vulnerability – sourcing
                                                     products from off-shore suppliers will
                                                     potentially increase supply chain disruption
Figure 1 Japanese farmers grow square                Sustainability and Carbon Footprint -,
watermelons to improve space utilisation!            „Design-for-sustainability‟ and end-of-life
                                                     considerations now become a priority for all
                                                     businesses.
Product design has long been recognised              Late Stage Customisation - the ability to
as a key driver of competitive success in            postpone the final configuration or packaging
the marketplace. When Japanese farmers               of a product will clearly be enhanced or
pioneered the square watermelon which                constrained by design decisions.
was easier to pack, it became clear that             After Sales Support - for those products
product design was an important factor for           requiring after sales support e.g. service
supply chain efficiency! Research estimates          parts, the design of the product will have
that up to 80% of the total costs in the             implications for inventory levels.
supply chain are determined at the product
design stage, but much of the focus in
                                                  Our preliminary research suggests that
design-driven companies has been on the
                                                  product design is often viewed as an
aesthetic appeal of the product and there is
                                                  activity quite separate from supply chain
general agreement that good design helps
                                                  planning and management. In such
sell products. However product design also
                                                  situations there is a danger that supply
has significant implications, across the
                                                  chain considerations will not be taken into
product life cycle, for supply chain cost, risk
                                                  account prior to product launch. Often the
and complexity. There is evidence that
                                                  organisational structure will be an
many companies are unaware of the
impediment to the adoption of a „holistic‟   Goals of the SIG
approach to product development e.g. the     The goals of the SIG are too:
existence of well-entrenched functional
silos may impede the adoption of an „end-
to-end‟ approach. The aim of the SIG is to   1. Provide a global forum for practitioners
connect theory and practice, to help            and academics in the fields of design
businesses to review processes and the          and supply chain management to
issues they face when aligning product and      openly share and develop research
supply chain demand decisions. It is clear      ideas.
that both business and academics have a      2. Create visibility for an emerging
lot to learn about product design in the        research area.
supply chain. By joining the SIG,            3. Advance knowledge in product design
businesses will have access to world-           and supply chain management as well
leading expertise in addition to gaining a      as     developing    future   research
real competitive edge through their supply      directions.
chain operations. After all, it has been
suggested that competition is no longer      4. To encourage benchmarking activities
between individual companies but rather         and compare best practices amongst
between their supply chains.                    members.
                                             5. Design decision support frameworks to
                                                guide managers in evaluating and
Industrial Collaboration                        quantifying the impact of product
We aim for an active member base of 10-15       design on the supply chain.
participants that will help the steering     6. Create      workshops and in-house
committee to shape and direct the research       training that address areas of specific
through representation on our special            concern.
interest group and the provision of access
to “real-world”; case studies, staff,
customers, supply chain partners and data.   Steering Committee
                                             Dr Omera Khan Senior Lecturer in Logistics
The main benefits to the members are:        and Supply Chain Management, Hull
                                             University Business School
                                             Professor Martin Christopher Emeritus
   Knowledge sharing at regular meetings     Professor Cranfield University
   and workshops hosted by the faculty.
   Networking opportunities with other SIG   Patrick    Brown    Knowledge     Transfer
   members.                                  Research Associate,       Hull University
   Providing input that will define future   Business School & Johnston of Elgin.
   research objectives and priorities.       Richard Faint Commercial Manager Hull
   Mini projects – projects to help          University Business School
   understand and improve the product
   and supply chain design decisions         Confidentiality
   Learning from other partners –
   opportunity to benchmark against best     Any data and information collected through
   practice and the latest publication and   the activities of the SIG could be made
   literature reviews.                       anonymous and dealt with strict confidence
                                             as specified in a confidentiality agreement.
   Privileged access to new tools and
   methods – tailored to company
   strategy.                                 Membership
   Access to all publications/reports that
                                             Companies keen to become a member of
   are produced by the SIG.
                                             the SIG should contact Dr Omera Khan on
                                             o.khan@hull.ac.uk or Sam Davy on
                                             s.davy@hull.ac.uk or 01482347524




                                                                                       page 2/2

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The effect of product design on supply chain costs

  • 1. Product Design and Supply Chain Special Interest Group Launch Date: 20th July 2011, at Hull University Business School Research Background potential impact that product design The Logistics Institute at Hull University decisions can have on through-life Business School has formed a special profitability. Because there are no accepted interest group (SIG) to advance knowledge frameworks for evaluating the through life and evaluate the impact of product design impact of product design, decisions on new decisions on the supply chain. Aimed products may be taken without a full primarily at business, the group will seek to understanding of the wider implications of identify problems and work together to those decisions. practically solve issues for a long-term profitable future. How can product design decisions impact the supply chain? Time-to-Market and Time-to-Volume - decisions on the functionality of products can increase manufacturing complexity and reduce flexibility and responsiveness. Space Utilisation and Transport Intensity - the physical characteristics of the product will affect the utilisation of space in storage and transport (see figure 1) Added Complexity through lack of Commonality - decisions on product design impact the Bill of Materials. Low level of commonality will add complexity Increased Replenishment Lead Times - some design decisions will influence the choice of supplier and therefore increase lead time. Supply Chain Vulnerability – sourcing products from off-shore suppliers will potentially increase supply chain disruption Figure 1 Japanese farmers grow square Sustainability and Carbon Footprint -, watermelons to improve space utilisation! „Design-for-sustainability‟ and end-of-life considerations now become a priority for all businesses. Product design has long been recognised Late Stage Customisation - the ability to as a key driver of competitive success in postpone the final configuration or packaging the marketplace. When Japanese farmers of a product will clearly be enhanced or pioneered the square watermelon which constrained by design decisions. was easier to pack, it became clear that After Sales Support - for those products product design was an important factor for requiring after sales support e.g. service supply chain efficiency! Research estimates parts, the design of the product will have that up to 80% of the total costs in the implications for inventory levels. supply chain are determined at the product design stage, but much of the focus in Our preliminary research suggests that design-driven companies has been on the product design is often viewed as an aesthetic appeal of the product and there is activity quite separate from supply chain general agreement that good design helps planning and management. In such sell products. However product design also situations there is a danger that supply has significant implications, across the chain considerations will not be taken into product life cycle, for supply chain cost, risk account prior to product launch. Often the and complexity. There is evidence that organisational structure will be an many companies are unaware of the
  • 2. impediment to the adoption of a „holistic‟ Goals of the SIG approach to product development e.g. the The goals of the SIG are too: existence of well-entrenched functional silos may impede the adoption of an „end- to-end‟ approach. The aim of the SIG is to 1. Provide a global forum for practitioners connect theory and practice, to help and academics in the fields of design businesses to review processes and the and supply chain management to issues they face when aligning product and openly share and develop research supply chain demand decisions. It is clear ideas. that both business and academics have a 2. Create visibility for an emerging lot to learn about product design in the research area. supply chain. By joining the SIG, 3. Advance knowledge in product design businesses will have access to world- and supply chain management as well leading expertise in addition to gaining a as developing future research real competitive edge through their supply directions. chain operations. After all, it has been suggested that competition is no longer 4. To encourage benchmarking activities between individual companies but rather and compare best practices amongst between their supply chains. members. 5. Design decision support frameworks to guide managers in evaluating and Industrial Collaboration quantifying the impact of product We aim for an active member base of 10-15 design on the supply chain. participants that will help the steering 6. Create workshops and in-house committee to shape and direct the research training that address areas of specific through representation on our special concern. interest group and the provision of access to “real-world”; case studies, staff, customers, supply chain partners and data. Steering Committee Dr Omera Khan Senior Lecturer in Logistics The main benefits to the members are: and Supply Chain Management, Hull University Business School Professor Martin Christopher Emeritus Knowledge sharing at regular meetings Professor Cranfield University and workshops hosted by the faculty. Networking opportunities with other SIG Patrick Brown Knowledge Transfer members. Research Associate, Hull University Providing input that will define future Business School & Johnston of Elgin. research objectives and priorities. Richard Faint Commercial Manager Hull Mini projects – projects to help University Business School understand and improve the product and supply chain design decisions Confidentiality Learning from other partners – opportunity to benchmark against best Any data and information collected through practice and the latest publication and the activities of the SIG could be made literature reviews. anonymous and dealt with strict confidence as specified in a confidentiality agreement. Privileged access to new tools and methods – tailored to company strategy. Membership Access to all publications/reports that Companies keen to become a member of are produced by the SIG. the SIG should contact Dr Omera Khan on o.khan@hull.ac.uk or Sam Davy on s.davy@hull.ac.uk or 01482347524 page 2/2