SlideShare a Scribd company logo
Hydraulic Ancillary Equipment
Bolt Tightening Solutions
C
ustom
Tensioners
Available
on
R
equest.
www.tentec.net
1
6
7
8
9
10
4
3
Tentec air operated tensioner pump units are designed and con-
structed to be fail safe, user friendly, lightweight and compact. They
work on a simple but efficient principle, power is magnified through
differential piston areas. A large pneumatic piston drives a smaller
hydraulic piston, which provides fluid flow at high pressure. Pump
assemblies can be supplied in many combinations, a choice of air
motors and pressure gauges are available to ensure that the correct
assembly is specified to meet the bolt tensioning requirements.
Tensioner Air Driven Pump Unit
Why use Air Driven Liquid Pumps?
●● Hydraulic pressure is held without energy consumption
●● Explosion Proof, requires no electrical power or connections.
●● Intrinsically Safe
●● Compact and lightweight
●● Contamination tolerant
●● Outlet stall pressure predetermined by the air drive regulator
●● Ideal for stop start applications under full load
●● Easy to install and operate
Part Identifier
B
D
W
2
5
8
1 - Frame
2 - Oil outlet, female quick
release coupling
3 - Pressure release valve
4 - Safety On/Off Valve
5 - Pump Unit
6 - Oil Reservoir
7 - Filler cap
8 - Air Inlet
9 - Air pressure gauge
10 - Pressure Gauge
Model
Model
Ratio
Gauge
Model
Air Consumption
Weight
(Empty)
W B D
Reservoir
Capacity
bar psi mm In mm2 In2 mm3 In3 psi SCFM kg cm cm cm L
HTT.6271 1500 21750 440 6.35 0.25 31.61 0.049 999.6 0.061 0-25000 28 23 42 42 46 9
HTT.6272 2275 33000 440 6.35 0.25 31.61 0.049 999.6 0.061 0-40000 28 23 42 42 46 9
Hi-Flow HTT.6978 1500 21750 330 9.52 0.375 70.96 0.11 4506.4 0.275 0-25000 56 25 42 42 60 9
Hi-Flow HTT.9384 2275 33000 330 9.52 0.375 70.96 0.11 4506.4 0.275 0-40000 56 25 42 42 60 9
Max Working
Pressure
Hydraulic
Piston
Diameter
Hydraulic
Piston Area
Volume per
Stroke
Model
10 20 30 40 50 60 70 80 90 100
HTT.6271 5000 8000 12500 16500 21000 25500 30000 34000 38000 42500
HTT.6272 5000 8000 12500 16500 21000 25500 30000 34000 38000 42500
Hi-Flow HTT.6978 3000 6000 9500 12600 16000 19100 22300 25600 29000 32300
Hi-Flow HTT.9384 3000 6000 9500 12600 16000 19100 22300 25600 29000 32300
Output Pressure psi
Air Pressure (psi)
Approximate Rate of Discharge
Model: HTT.6271 & HTT.6272 Model: HTT.6978 & HTT.9384
Safety On/Off Valve
The pump unit is fitted with a safety on off valve. The spring loaded valve
defaults to off when the valve handle is untouched. Holding the valve
handle in the down position turns the pump On. Releasing the handle turns
the pump off.
Recommended Oil
ISO Grade 10, 32 and 68
Example: Shell Morlina oil 10
Tensioner Hand Operated Pump Unit
●● Light weight and compact design
●● Two speed operation reduces handle strokes by as much as
75% over single speed pumps.
●● Lower Handle effort to minimize operator fatigue
●● Handle Lock and light weight construction for easy handling
●● Large oil capacity to power a wide range of bolt tensioners.
●● Fitted with compact pressure Gauge.
●● Fitted with Quick Release Female Connection
Model Number
Max
Working
Pressure
Tank
Capacity
Dispacement per Stroke. Low
Pressure
Dispacement per Stroke.
High Pressure
Effort A B C
Bar L cm3 cm3 N mm mm mm
HTT.2065 1500 1.5 12.5 0.75 380 600 170 170
HTT.2122 2275 2 20 1 380 680 190 225
High Pressure gauge Hand Pump is fitted with an high pressure
female coupling
Portable Hand Operated Pump Unit.Manual pressure release valve
C
ustom
Tensioners
Available
on
R
equest.
Tentec Limited
Plymouth House. Guns Lane
West Bromwich. West Midlands
United Kingdom. B70 9HS
Internet: www.tentec.net
email:sales@tentec.net
Telephone: +44(0)121 524 1990
Telefax: +44(0)121 525 1999ISO 9001BS OHSAS 18001ISO 14001
© 2014 - Tentec Limited. Document No: TDR114R5
Tentec products are subject to continual development and we reserve the right to make changes in the
specification and design of products without prior notice.
Quick Release End Connections
Nominal flow dia.: 2.5 mm - 3/32”
Working pressure: 21750 PSI (1500 bar)
Connections: Female/male thread, with adapter
Material: Coupling: Black zinc plated steel
Nipple: Black zinc plated steel
Hose Specification
Working pressure: 21750 PSI (1500 bar)
Connections: Female thread swivel 1/4”BSP
Material: Four spiral layers of maximum tensile steel wire.
Cover: Polyamide, Blue
Min Bend Radius: 155mm
Temperature Range: -10ºc to +70ºc for water
Hydraulic Link Hose
1500bar Hydraulic Link Hose
The Tentec Link Hose system is the quick and easy way to connect multiple
or single bolt tensioning tools to a power pack pump. The high quality flexible
hose is fitted with suitable male and female quick release hydraulic connec-
tions that makes linking bolt tensioning tools a very rapid and intuitive task.
Tentec Link Hoses are supplied in 1m, 1.3m, 1.5m, 2m, 2.5m & 3m lengths.
Other lengths are available on request.
Features:
●● High pressure rating
●● Compact design
●● Unique patented sealing design
●● Non-Drip on connection and disconnection
●● Dust caps included as standard
2275bar Hydraulic Link Hose
Quick Release End Connections
Nominal flow dia.: 2.5 mm - 3/32”
Working pressure: 33000 PSI - 2275 bar
Connections: Female thread /male thread, with adapter
Material: Coupling: Black zinc plated steel
Nipple: Black zinc plated steel
Hose Specification
Working pressure: 33000 PSI (2275 bar)
Connections: Female thread swivel 1/4”BSP
Material: Six spiral layers of maximum tensile steel wire.
Cover: Polyamide, Red
Min Bend Radius: 175mm
Temperature Range: -10ºc to +70ºc for water
Link Hose
Length
Part No
Link Hose
Length
Part No
m m
0.7 HTT.4425.070 3.5 HTT.4425.350
1 HTT.4425.100 4 HTT.4425.400
1.3 HTT.4425.130 5 HTT.4425.500
1.5 HTT.4425.150 6 HTT.4425.600
2 HTT.4425.200 7 HTT.4425.700
2.5 HTT.4425.250 8 HTT.4425.800
3 HTT.4425.300 9 HTT.4425.900
Link Hose
Length
Part No
Link Hose
Length
Part No
m m
0.7 HTT.4444.070 3.5 HTT.4444.350
1 HTT.4444.100 4 HTT.4444.400
1.3 HTT.4444.130 5 HTT.4444.500
1.5 HTT.4444.150 6 HTT.4444.600
2 HTT.4444.200 7 HTT.4444.700
2.5 HTT.4444.250 8 HTT.4444.800
3 HTT.4444.300 9 HTT.4444.900
Link Hose
Length
Part No
Link Hose
Length
Part No
m m
0.7 HTT.4425.070 3.5 HTT.4425.350
1 HTT.4425.100 4 HTT.4425.400
1.3 HTT.4425.130 5 HTT.4425.500
1.5 HTT.4425.150 6 HTT.4425.600
2 HTT.4425.200 7 HTT.4425.700
2.5 HTT.4425.250 8 HTT.4425.800
3 HTT.4425.300 9 HTT.4425.900
Link Hose
Length
Part No
Link Hose
Length
Part No
m m
0.7 HTT.4444.070 3.5 HTT.4444.350
1 HTT.4444.100 4 HTT.4444.400
1.3 HTT.4444.130 5 HTT.4444.500
1.5 HTT.4444.150 6 HTT.4444.600
2 HTT.4444.200 7 HTT.4444.700
2.5 HTT.4444.250 8 HTT.4444.800
3 HTT.4444.300 9 HTT.4444.900
Connection (Nipple)
Part No: C101256203
Connection (Coupling)
Part No: C101251203
1/4”BSP x 1/4”BSP CEJN Adaptor
Part No: HTT.3627
1/4”BSP x 1/4”BSP CEJN Adaptor
Part No: HTT.3627
Connection (Nipple)
Part No: C101166202
Connection (Coupling)
Part No: C101161202
1/4”BSP x 1/4”BSP CEJN Adaptor
Part No: HTT.3627
1/4”BSP x 1/4”BSP CEJN Adaptor
Part No: HTT.3627

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Tentec hydraulic tensioner data sheet

  • 1. Hydraulic Ancillary Equipment Bolt Tightening Solutions C ustom Tensioners Available on R equest. www.tentec.net
  • 2. 1 6 7 8 9 10 4 3 Tentec air operated tensioner pump units are designed and con- structed to be fail safe, user friendly, lightweight and compact. They work on a simple but efficient principle, power is magnified through differential piston areas. A large pneumatic piston drives a smaller hydraulic piston, which provides fluid flow at high pressure. Pump assemblies can be supplied in many combinations, a choice of air motors and pressure gauges are available to ensure that the correct assembly is specified to meet the bolt tensioning requirements. Tensioner Air Driven Pump Unit Why use Air Driven Liquid Pumps? ●● Hydraulic pressure is held without energy consumption ●● Explosion Proof, requires no electrical power or connections. ●● Intrinsically Safe ●● Compact and lightweight ●● Contamination tolerant ●● Outlet stall pressure predetermined by the air drive regulator ●● Ideal for stop start applications under full load ●● Easy to install and operate Part Identifier B D W 2 5 8 1 - Frame 2 - Oil outlet, female quick release coupling 3 - Pressure release valve 4 - Safety On/Off Valve 5 - Pump Unit 6 - Oil Reservoir 7 - Filler cap 8 - Air Inlet 9 - Air pressure gauge 10 - Pressure Gauge Model Model Ratio Gauge Model Air Consumption Weight (Empty) W B D Reservoir Capacity bar psi mm In mm2 In2 mm3 In3 psi SCFM kg cm cm cm L HTT.6271 1500 21750 440 6.35 0.25 31.61 0.049 999.6 0.061 0-25000 28 23 42 42 46 9 HTT.6272 2275 33000 440 6.35 0.25 31.61 0.049 999.6 0.061 0-40000 28 23 42 42 46 9 Hi-Flow HTT.6978 1500 21750 330 9.52 0.375 70.96 0.11 4506.4 0.275 0-25000 56 25 42 42 60 9 Hi-Flow HTT.9384 2275 33000 330 9.52 0.375 70.96 0.11 4506.4 0.275 0-40000 56 25 42 42 60 9 Max Working Pressure Hydraulic Piston Diameter Hydraulic Piston Area Volume per Stroke Model 10 20 30 40 50 60 70 80 90 100 HTT.6271 5000 8000 12500 16500 21000 25500 30000 34000 38000 42500 HTT.6272 5000 8000 12500 16500 21000 25500 30000 34000 38000 42500 Hi-Flow HTT.6978 3000 6000 9500 12600 16000 19100 22300 25600 29000 32300 Hi-Flow HTT.9384 3000 6000 9500 12600 16000 19100 22300 25600 29000 32300 Output Pressure psi Air Pressure (psi)
  • 3. Approximate Rate of Discharge Model: HTT.6271 & HTT.6272 Model: HTT.6978 & HTT.9384 Safety On/Off Valve The pump unit is fitted with a safety on off valve. The spring loaded valve defaults to off when the valve handle is untouched. Holding the valve handle in the down position turns the pump On. Releasing the handle turns the pump off. Recommended Oil ISO Grade 10, 32 and 68 Example: Shell Morlina oil 10 Tensioner Hand Operated Pump Unit ●● Light weight and compact design ●● Two speed operation reduces handle strokes by as much as 75% over single speed pumps. ●● Lower Handle effort to minimize operator fatigue ●● Handle Lock and light weight construction for easy handling ●● Large oil capacity to power a wide range of bolt tensioners. ●● Fitted with compact pressure Gauge. ●● Fitted with Quick Release Female Connection Model Number Max Working Pressure Tank Capacity Dispacement per Stroke. Low Pressure Dispacement per Stroke. High Pressure Effort A B C Bar L cm3 cm3 N mm mm mm HTT.2065 1500 1.5 12.5 0.75 380 600 170 170 HTT.2122 2275 2 20 1 380 680 190 225 High Pressure gauge Hand Pump is fitted with an high pressure female coupling Portable Hand Operated Pump Unit.Manual pressure release valve C ustom Tensioners Available on R equest.
  • 4. Tentec Limited Plymouth House. Guns Lane West Bromwich. West Midlands United Kingdom. B70 9HS Internet: www.tentec.net email:sales@tentec.net Telephone: +44(0)121 524 1990 Telefax: +44(0)121 525 1999ISO 9001BS OHSAS 18001ISO 14001 © 2014 - Tentec Limited. Document No: TDR114R5 Tentec products are subject to continual development and we reserve the right to make changes in the specification and design of products without prior notice. Quick Release End Connections Nominal flow dia.: 2.5 mm - 3/32” Working pressure: 21750 PSI (1500 bar) Connections: Female/male thread, with adapter Material: Coupling: Black zinc plated steel Nipple: Black zinc plated steel Hose Specification Working pressure: 21750 PSI (1500 bar) Connections: Female thread swivel 1/4”BSP Material: Four spiral layers of maximum tensile steel wire. Cover: Polyamide, Blue Min Bend Radius: 155mm Temperature Range: -10ºc to +70ºc for water Hydraulic Link Hose 1500bar Hydraulic Link Hose The Tentec Link Hose system is the quick and easy way to connect multiple or single bolt tensioning tools to a power pack pump. The high quality flexible hose is fitted with suitable male and female quick release hydraulic connec- tions that makes linking bolt tensioning tools a very rapid and intuitive task. Tentec Link Hoses are supplied in 1m, 1.3m, 1.5m, 2m, 2.5m & 3m lengths. Other lengths are available on request. Features: ●● High pressure rating ●● Compact design ●● Unique patented sealing design ●● Non-Drip on connection and disconnection ●● Dust caps included as standard 2275bar Hydraulic Link Hose Quick Release End Connections Nominal flow dia.: 2.5 mm - 3/32” Working pressure: 33000 PSI - 2275 bar Connections: Female thread /male thread, with adapter Material: Coupling: Black zinc plated steel Nipple: Black zinc plated steel Hose Specification Working pressure: 33000 PSI (2275 bar) Connections: Female thread swivel 1/4”BSP Material: Six spiral layers of maximum tensile steel wire. Cover: Polyamide, Red Min Bend Radius: 175mm Temperature Range: -10ºc to +70ºc for water Link Hose Length Part No Link Hose Length Part No m m 0.7 HTT.4425.070 3.5 HTT.4425.350 1 HTT.4425.100 4 HTT.4425.400 1.3 HTT.4425.130 5 HTT.4425.500 1.5 HTT.4425.150 6 HTT.4425.600 2 HTT.4425.200 7 HTT.4425.700 2.5 HTT.4425.250 8 HTT.4425.800 3 HTT.4425.300 9 HTT.4425.900 Link Hose Length Part No Link Hose Length Part No m m 0.7 HTT.4444.070 3.5 HTT.4444.350 1 HTT.4444.100 4 HTT.4444.400 1.3 HTT.4444.130 5 HTT.4444.500 1.5 HTT.4444.150 6 HTT.4444.600 2 HTT.4444.200 7 HTT.4444.700 2.5 HTT.4444.250 8 HTT.4444.800 3 HTT.4444.300 9 HTT.4444.900 Link Hose Length Part No Link Hose Length Part No m m 0.7 HTT.4425.070 3.5 HTT.4425.350 1 HTT.4425.100 4 HTT.4425.400 1.3 HTT.4425.130 5 HTT.4425.500 1.5 HTT.4425.150 6 HTT.4425.600 2 HTT.4425.200 7 HTT.4425.700 2.5 HTT.4425.250 8 HTT.4425.800 3 HTT.4425.300 9 HTT.4425.900 Link Hose Length Part No Link Hose Length Part No m m 0.7 HTT.4444.070 3.5 HTT.4444.350 1 HTT.4444.100 4 HTT.4444.400 1.3 HTT.4444.130 5 HTT.4444.500 1.5 HTT.4444.150 6 HTT.4444.600 2 HTT.4444.200 7 HTT.4444.700 2.5 HTT.4444.250 8 HTT.4444.800 3 HTT.4444.300 9 HTT.4444.900 Connection (Nipple) Part No: C101256203 Connection (Coupling) Part No: C101251203 1/4”BSP x 1/4”BSP CEJN Adaptor Part No: HTT.3627 1/4”BSP x 1/4”BSP CEJN Adaptor Part No: HTT.3627 Connection (Nipple) Part No: C101166202 Connection (Coupling) Part No: C101161202 1/4”BSP x 1/4”BSP CEJN Adaptor Part No: HTT.3627 1/4”BSP x 1/4”BSP CEJN Adaptor Part No: HTT.3627