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- 1. Flow & Connection FLUIDIZE UNCLOG CONNECT Powder HandlingSolutions SOLUTIONS for
- 2. . . 01 i CONNEction 02 Flexible fittings BFM® 02 i flowing 06 Vibration solutions 06 • Pneumatic ball vibrators 09 • Pneumatic roller vibrators 10 • Pneumatic turbine vibrators 11 • Electric vibrators 12 • Bin activators 14 • Bridge breaker hammers 16 Fluidization solutions 18 • Fluidization nozzles 18 • Aeration pads 20 • Air cannons 22 • Vibrating bin aerators 24 Mechanical solutions 26 • Anti-bridging devices - flat bottomed 26 • Anti-bridging devices - conical bottomed 28 - with rotating blades 28 - with screw 29 Specific coatings 30 • Mirror polishing 30 • Teflon coating 31 • Heating and insulation 31 i test CENTER - laboratory for powders 32 CONTENT AVAILABLE CUSTOM MADE Means that the equipment can be installed in ATEX zone Means that design and options can be customised Means that the equipment is available for testing at PALAMATIC PROCESS
- 3. Advantages F Hygiene: noretention, perfect sealing F Size: perfectly adjustable F Pressure resistance: if an explosion occurs, the gasket tighten F Safety: no tool needed for dissassembly i TECHNICAL SPECIFICATIONS • Connections for CIP operations and degassing • Temperature from -40°C to + 300°C • Zero-drop permeability • 5.5 bar pressure • FDA and food-grade approved according to European Standard EC 1935/2004 • Resistance to acids and caustic sodas • Anti-static (explosive environment) Flexible fittings 02 03 BFM TM to Connect upper and lower pipework section with a perfect static and dynamic SEALING i quick and easy installation Installation is performed without tool or with disassembly system. Mounting is done from the inside, which reinforces the clamping. F 4 000 mm flexible fitting F Conical fitting F Offset installation F Stopper flexible fitting i custom made flexible fitting The assembly is composed of two stainless steel tubes and a flexible fitting. Thanks to its design, the flexible fitting BFMTM can be installed and uninstalled without any tool in just a few seconds ensuring a perfectly sealed connection. The flexible fitting can be installed in-line, offset or on oscillating parts. Before After F Assembly and disassembly without tool F Assembly and disassembly with tool Flexiblefittings AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting /flexible-fitting Downloadable videos & plans on our website
- 4. Flexible fittings BFM TM Kevlar250ASManchette Camlon LM4 Seeflex 040Seeflex 020 Seeflex 400w Teflex 04 07 i Flexible fittings implantations www.palamaticprocess.com/powder-machine/flow-connecting /flexible-fitting Downloadable videos & plans on our website P = 35 mm T = 52 mm Installation gap in mm (EI) Internal Ø in mm Flexible fitting length calculation In-line Offset Oscillating EI* = LM** - 10 mm (minimum) EI = LM - 20 mm (minimum) EI = LM - 40 mm (minimum) (*EI = Installation gap, **LM = Flexible fitting lenght) Ø Standard internal diameters in mm Standard lenghts (LM) in mm 100 100 150125 150 200 200 250 300 350 400 450 500 550 600 650 1 The stainless steel spigots (flanges) have a tail 52mm (2”) long. These can be easily cut down or cut on an angle to suit your existing pipework, see installation instruc- tions for more information. 2 It is important to weld the spigots onto your pipework with the length of the flexible connector in mind. Stan- dard length flexible connectors will be stocked and hence will be more readily available, and less expensive than non standard lengths. 3 For applications where there is a possibility for sta- tic build up, e.g. wood dust, flour, milk powder etc., we recommend using a static dissipative wire (strip), connec- ting the two BFM® spigots together. 05 Flexible fitting on vibrating sifter Container connectionFitting positioned below a butterfly valve with vacuum resistance i Installations Tank connection for liquid Dosing without weighing interference Feeding of large diameter dosing unit Flexible fitting on atomizer Mounting on oscillating sifterPneumatic conveying feeding and vacuum resistance Connection between screw conveyor and sifter Milk powder process Camlon flexible fitting on cement process • Diameters from 100 to 650 mm. in increments of 50 mm • Lenght of the flexible fitting: 150 mm. (Ø 100 to 200) / 200 mm. (Ø 250 to 650) • Thickness of the flexible fitting: 0,5 to 1 mm. according to material • Possibility of fittings for cleaning operations in place (CIP) and degassing Types of fittings Flexiblefittings AVAILABLE CUSTOM MADE
- 5. EXISTE SUR MESURE What are yourflowing issues? F Segregation Palamatic Process F Rat hole F Bridging F Retention Vibration With mechanical action Fluidization Special coatings Bridge breaker hammer Bin activatorsElectric vibrators Pneumatic turbine vibrators Pneumatic roller vibrators Pneumatic ball vibrators Page 09 07 Vibrating bin aerators Page 18 Page 10 Page 12 Page 16Page 11 Page 14 Conical with rotating blades Flat bottomed device Page 26 Teflon coatingMirror polishing Heating and insulation Page 30 Page 28 Page 22 Page 24Page 20 Page 31Page 31 i Powders specific aspects Sticky, oily, low density, with lumps, spreading, arching, abrasive... PALAMATIC PROCESS has developed a range of equipment to facilitate the flow of materials inside hoppers or silos by providing highly efficient and innovative solutions. 0606 Conical with screw Page 29 Our solutions www.palamaticprocess.com/powder-machine/flow-connecting Downloadable videos & plans on our website AVAILABLE CUSTOM MADE Air cannonsNozzles Aeration pads
- 6. Pneumatic vibrators These vibratorsgenerate multi-directional vibrations. They are used for emptying silos, intermediate hoppers, activating vibrating trays and tables, sifters and generally speaking to unclog, convey, compact and separate bulk materials and reduce friction. They are suitable for explosive or humid environments and may also be used outside. The frequency and centrifugal force are determined by the working pressure. All our vibrators (ball, roller, or turbine) are in accordance with the Machine Directive 89/392/EEC EN 292 standards. For activation, a 2/2 solenoid valve and filtered air are required. F Easy mounting, air requisitions: . clean air, without impurities that may damage the solenoid valves used in the pneumatic vibrator. . deshumidified: a condensation water separator should be used. . lubricated 08 09 Type A B C D E F IN/OUT Weight mm mm mm mm mm mm Kg S8 50 86 68 12 20 7 1/8’’ 0,13 S10 S13 65 113 90 16 25 9 1/4’’ 0,26 S16 28 0,30 S20 80 128 104 16 33 9 1/4’’ 0,53 S25 38 0,63 S30 100 160 130 20 45 11 3/8’’ 1,13 S36 50 1,34 Type Vibrations Maximum force Air consumption 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar Vpm Kg Liter/min. S8 25 500 31 000 35 000 13 26 36 83 145 195 S10 22 500 28 000 34 000 25 47 71 92 150 200 S13 15 000 18 500 22 500 32 55 87 94 158 225 S16 13 000 17 400 19 500 45 80 110 122 200 280 S20 10 500 14 500 16 500 72 122 172 130 230 340 S25 9 200 12 200 14 000 93 157 205 160 290 425 S30 7 800 9 700 12 500 151 247 321 215 375 570 S36 7 300 9 000 10 000 206 315 405 260 475 675 *The data comes from a vibrating bench with springs, perfectly simulating most of the possible applications. The more the structure the vibrators are applied to is rigid, the greater the frequency and centrifugal force are. Ball technology Material separation, conveying and compacting, unclogging in silos/hoppers/sifters, filters cleaning, to facilitate the flow and eliminate blocking issues. The small size of the pneumatic vibrators allows them to be easily integrated in the manufacturing process. Ball vibrators are composed of an anodized aluminium frame in which a hardened steel ball turns on on a wear-resistant hardened steel device. The vibrator produces small amplitude vibrations. Vibration frequency is adjustable using the supply pressure (from 2 to 6 bar). Operating temperature: from 20 to 120°C 3 technologies : ball, roller, turbine helps the flow of difficult materials Advantages • Multidirectionnal vibrations • No lubrication • No maintenance • Explosion proof i Applications i TECHNICAL SPECIFICATIONS i dimensions i performances* Pneumatic vibrators AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos & plans on our website
- 7. 10 11 Pneumatic vibrators Pneumaticturbine vibrators prevent products from adhering to the walls of sifter or hopper and are suitable for food and pharmaceutical industries. The vibrations obtained are generated by a turbine in which weights have been inserted. Even with low pressure, the amplitude remains significant. Operating temperature: from 20 to 120°C Type A B C D E F IN/OUT Weight mm mm mm mm mm mm Kg OR 50 50 86 68 12 30 7 1/8’’ 0,370 OR 65 65 113 90 16 36 9 1/4’’ 0,760 OR 80 80 128 104 16 40 9 1/4’’ 1,270 OR 100 100 160 130 20 52 11 1/4’’- 3/8’’ 2,600 E A D C B OUT A IN F Type A B C D E F IN/ OUT Weight mm mm mm mm mm mm Kg OT 8 50 86 68 12 33 7 1/8’’ 0,250 OT 10 0,255 OT 10S 0,263 OT 13 65 113 90 16 42 9 1/4’’ 0,565 OT 16 0,580 OT 16S 0,614 OT 20 80 128 104 16 56 9 1/4’’ 1,090 OT 25 1,120 OT 25S 1,200 OT 30 100 160 130 20 73 11 3/8’’ 2,200 OT 36 2,300 OT 36S 2,530 Type Vibrations Maximum force Air consumption 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar Vpm DaN Liter/min. OT 8 34 000 38 000 42 000 110 205 292 45 81 110 OT 10 26 000 33 000 38 000 105 171 252 45 81 110 OT 10S 17 200 23 400 26 000 72 147 187 45 81 110 OT 13 24 500 28 500 31 000 202 263 300 122 204 285 OT 16 18 000 20 000 21 000 194 239 264 122 204 285 OT 16S 11 500 15 000 17 500 129 196 234 122 204 285 OT 20 14 500 19 000 23 000 251 404 526 184 318 452 OT 25 13 200 15 500 17 000 244 336 508 184 318 452 OT 25S 9 000 11 000 13 500 214 335 483 184 318 452 OT 30 11 000 12 500 14 500 351 721 781 322 542 749 OT 36 8 500 11 500 12 000 341 698 749 322 542 749 OT 36S 6 000 7 000 8 500 406 706 754 322 542 749 *The data comes from a vibrating bench with springs, perfectly simulating most of the possible applications. The more the structure the vibrators are applied to is rigid, the greater the frequency and centrifugal force are. Type Vibrations Maximum force Air consumption 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar 2 bar 4 bar 6 bar Vpm Kg Liter/min. OR 50 21 000 25 000 29 500 188 281 355 78 144 204 OR 65 19 000 22 000 26 000 235 439 552 100 198 296 OR 80 14 000 16 000 21 500 342 587 624 122 255 378 OR 100 6 750 9 750 11 000 289 604 783 132 284 412 Turbine technologyRoller technology i technical specifications i dimensions i performances* i Applications Pneumatic roller vibrators improve the flow rate of difficult materials into hoppers and other containers. They consist of an anodised aluminum body with a hardened steel roller on a cast iron run rolling inside. Vibration is generated by a roller making epicyclical movements inside a run manufactured in steel. These vibrators create a very high frequency with low air consumption in relation to the force created. Operating temperature: from 0 to 200°C i technical specifications i dimensions i performances* *The data comes from a vibrating bench with springs, perfectly simulating most of the possible applications. The more the structure the vibrators are applied to is rigid, the greater the frequency and centrifugal force are. Pneumatic vibrators i Applications AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos & plans on our website
- 8. 12 13 Electrical vibrators irange of electrical vibrators and microvibrators External electric vibrators are used to improve the flow of industrial powders: on hoppers and silos to facilitate the dis- charge of materials or as actuators on vibrating devices in conveying, filtering, compacting or sorting applications. When the vibrator is started, the rotation of the eccentric masses causes a sinusoidal centrifugal force. With only one vibrator mounted on a vibrating machine, the rotational force causes circular motion of the machine. Two motovibrators in opposite rotation, mounted in parallel on the same machine, produce a force which causes a linear movement of the machine. The requirement of a circular or linear movement depends on the application. i FUNCTIONS i AdVANTAGES • Wide range of centrifugal forces that covers all applications • Multiple tensions • FMEA type robust box, premium quality bearings • ATEX Certification ExII3D and ETL, Class II, Division 2 for hazardous locations i specifications i OPTIONS . 2, 4, 6, 8 three-phase poles . 2 single phase pole . D.c. motors available g a h d c be f Avantages 1 2 3 4 5 6 7 8 Main body Terminal unit Cable gland Roller bearing flange Stator Rotor shaft Adjustable weights Roller bearing Models Category Reference Poles Vibration force (kg) Tension (V) Speed 50Hz / 60 Hz (tr/min.) Power installed (kW) Standard 2-8 poles MVE 2 66 - 975 Triphase from 220V. to 690V. 50Hz or 60 Hz 3 000 / 3 600 0,04 - 17 4 25 - 15 153 1 500 / 1 800 6 53 - 25 532 1 000 / 1 200 8 105 - 26 489 750 / 900 Micro MICRO 2 4 - 65 Triphase from 230V. to 460V. 50Hz or 60 Hz Single phase 115V. 60Hz and 230V. 50 Hz 3 000 / 3 600 0,03 / 0,07 Single-phase MVE-M 2 66 - 320 115V. 60Hz and 230V. 50 Hz 3 000 / 3 600 0,08 - 0,28 Direct Current MVE-DC - 50 - 200 12V. et 24V. 3 000 0,08 - 0,16 Enhanced security 2-8 poles MVE-E 2 187 - 4 052 Triphase from 200V. to 690V. 50Hz or 60 Hz 3 000 / 3 600 0,12 - 13 4 194 - 15 153 1 500 / 1 800 6 51 - 13 009 1 000 / 1 200 8 105 - 9 952 750 / 900 Explosion proof 2-8 poles MVE-D 2 794 - 4 052 3 000 / 3 600 0,35 - 3,9 4 714 - 5 495 1 500 / 1 800 6 513 - 4 697 1 000 / 1 200 8 179 - 3 792 750 / 900 Milling application 8-10 poles MVE-MILLING 8 1203 - 1 480 750 / 900 0,65 - 0,78 10 770 - 1 364 600 / 720 to improve the flow of difficult materials The electric vibrators are made up of an electric motor, housed in a robustcast housing with eccentric weights mounted on both ends of the shaft. Electricalvibrators AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website
- 9. 14 Bin activators PALAMATIC PROCESSEXAMPLES OF INSTALLATIONS 15 to facilitate the EXTRACTION of powders under silos The vibrating bottom is an extraction device which, through controlled vibration, ensures a continuous flow of the material inside the silos and hoppers. It is made of a weld-free manufacturing steel or stainless steel cone, a flange seal integrated above and below, suspension brackets connected to the silo and one or two electric vibrators. One or two electric vibrators are mounted on both sides of the main structure and vibrate the entire bottom, without vibrating the silo above it. During extraction, the bin activator performs a circular movement which is transmitted to the material inside the silo and therefore provides an uniform flow. Size in mm. ØA B C H Motors Kg Ø 400 114 380 427 330 1 59 Ø 750 219 730 609 456 1 99 Ø 1 500 323 1 480 1 120 774 1 475 Ø 1 800 323 1 780 1 194 924 2 726 Ø 2 100 406 2 080 1 420 1 033 2 881 C B Ø A H i DIMENSIONs www.palamaticprocess.com/powder-machine/bin-activator Downloadable videos plans on our website i operating mode i TECHNIcal description Flow rates from 5 to 320 m³/h. Range: diameters from 400 mm. to 3 000 mm. Mild steel, stainless steel 304L, stainless steel 316L manufacturing Deflector Flange to weld on silo Vibrating motor with variable intensitySilent blocks for suspension Outlet cone Gasket Binsactivators AVAILABLE CUSTOM MADE i ADVANTAGES • Mechanical extraction without air or vibration: no contamination or compaction • Mounting under the silo with a single flange • Independent work of the load with complete emptying of the silo • Reduced energy consumption, low power installed • Tight and silent operation • Easy implementation: rotating flange, adjustable length, flexible or rigid dosing • Fast assembly • Easy adaptation of recovery or transfer module • Compact, reduced ground clearance of the silo • Compact and robust construction • Dosing accuracy regardless of the amount of powder contained in the silo • 70% less welds than traditional bin activators • Available in ATEX zone 22 • Seamless cone with increased thickness • Seals range including a FDA approved food version and a compatibility with high temperature materials
- 10. 16 17 Dévoûteursàpercussion The electro-pneumatichammer is available in three different sizes and is suitable for explosive environments (ATEX com- pliance). It works intermittently. • 3 sizes • Warranty: 150,000 impacts • Operating temperature: 20°C to 80°C • Service pressure: 3 - 6 bar • Energy generated : 4,2 / 153 Type Air consumption Air connection Power Kg Packing dimensions in mm 3 bar 6 bar 3 bar 6 bar dm³/min. J J PS040 0,60 1,30 1/8 pipe 8 mm 8,4 18,1 8,5 270 x 185 x 170 PS063 1,17 2,30 1/4 pipe 8 mm 28,8 62 16,5 450 x 200 x 220 PS080 2,30 4,80 1/4 pipe 8 mm 59,2 153 30 450 x 200 x 220 i technical specifications i performances F Pneumatic hammer and electric vibrator to improve the flow of product on a dump station for containers. The pneumatic hammers, produce a shock wave generated by the impact of the internal piston on the metallic plate welded to the wall of the hopper or silo. When using several vibrators, those at the bottom must be operated first; it must then go up gradually up at regular intervals. i Applications i AdVANTAGES • Mechanical extraction without air or vibration: no contamination or compaction • Mounting under the silo with a single flange • Independent work of the load with complete emptying of the silo • Reduced energy consumption, low power installed • Compact design with integrated solenoid valve • High performance • Easy Installation • Suitable for explosive environments (ATEX compliance) Bridge breaker hammers i operating mode Pneumatic hammers represent an effective solution against the formation of bridges or rat holes (see diagram p. 06). They are particularly suitable for silo cones or existing hoppers in cases where the emptying of the bottom or piercing the wall are not required. Their action is particularly effective if the powder handled has a tendency to agglomerate under pressure or to stick to the walls. The robust design allows to install the pneumatic hammer outdoor. They are provided with a mounting plate to be welded to the wall of the hopper or silo and a safety system to prevent accidental slip during installation or maintenance. Pneumatic hammers Type «A» type hopper thickness ≤3mm a b c d PS040 160 80 302 219 PS063 200 95 357 259 PS080 250 119 430 308 i dimensions iN MM Type «B» type hopper thickness 3mm a b c d PS040 130 20 242 219 PS063 163 20 282 259 PS080 200 25 336 308 a a b c d a a b c d a a b c d a a b c d Bridgebreakerhammers AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website
- 11. 1918 Fluidization nozzles Fluidization nozzlesrepresent the best solution to ensure the flow of materials in silos or hoppers. i AdVANTAGES • Easy setup • Easy maintenance • Compact design • Operating temperature: -20°C to + 80°C • Suitable for cement, lime and similar materials TO Keep the product in motion during long periods of storage The fluidizing nozzles and plates can be easily implemented in the existing facilities. Suitable arrangements shall be taken to remove excess air containing dust. A polymer shaft, jointly molded with a threaded nozzle (manufactured in brass or polyethylene) is to be screwed to the steel fitting. This steel fitting is to be welded on the outer cone of the silo or hopper before making the connection with the compressed air supply. The compact size facilitates the installation of fluidization nozzles. The fluidizing nozzles may be used with fine powdery materials, such as cement, lime or plaster with a pressure of 0.2 bar or of 1 bar (14 PSI). Type Weight Air consumption 0,2 bar (2.9 psi) 1 bar (14 psi) l./min. Cfm l./min. Cfm U025 150 g 0,83 0,03 - - U060 - - 30 1,10 UO25 UO60 i Applications i technical specifications i air consumption i dimensions iN MM Ø 36 mm / 1,42ln WELDING N°2 - 1/2 GAS 3/8 GAS i mounting principle 1 32 Fluidizationnozzles AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website
- 12. 2120 Aeration pads i AVANTAGES •Easy setup • Easy maintenance • Compact design • Operating temperature: -20°C to + 80°C • Suitable for cement, lime and similar materials TO Keep the product in motion during long periods of storage Aeration pads are a low cost solution which ensures the flow of pulverulent materials in silos or hoppers. Aeration or low pressure fluidization prevent the formation of mouse holes, bridges, clogging and material residues at the bottom of the silo. In a single-line installation, the aeration pads are widely used for materials such as cement. They are also suitable for installations with multiple lines alternately supplied (eg in storage factories and lime dosing process). In this type of appli- cation, the aeration pad is not only used during discharging phase of the silo, but also to keep the material in motion for long periods of storage. With the semi-convex shape of the gasket of durable polymer, the air is expelled with a wide angle of emission over the whole surface of the white filter. Aeration pads are characterized by a light box, robust and reliable polymer, and by the design of the filter. An external mounting kit is available for easy mounting. The working pressure operates up to 0.2 bar (3 PSI). Operating pressure with dehumidified air (depending on material) Air consumption Weight 0,2 bar 0,12 m³/h. à 0,2 bar 250 g i DIMENSIONS i Applications i techniCAL specifications i mounting principle 1 32 Aerationpads AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website
- 13. Air cannons 2322 The aircannon is used to avoid the apparitions of bridges or stacks. It is ideal for setting in motion dry bulk solids and light irregular shapes (fibers, chips, flakes, wood chips, plastic chips). Type a b c PG040 130 220 243 PG063 160 260 283 PG080 200 308 336 i ADVANTAGES • Easy setup • Operating pressure from 2 to 6 bar • Reduced air consumption • High efficiency unique design • Full range of products • Renewed design i Applications i technical specifications The air guns are designed to inject high pressure gas jets of up to 6 bar (87 PSI) for a short time (usually fractions of a second), resulting in the collapse of bridges and stacks. In the standard version, the air guns are activated in electropneumatic way. A fully pneumatic version is available on request. When using multiple air guns, those below must be operated first; it must then go gradually up at regular intervals. The curved discharge pipe carries air tangentially along the wall or bottom of the silo (zero impact on the bottom of the silo or structure). The robust design allows to install the air cannons outdoor. The external parts of the body are made of aluminum and galvanized steel. They are provided with a mounting plate to be welded to the wall of the hopper or silo and a safety system to prevent accidental slip during installation or maintenance. The air cannons are available in 3 sizes. Type Air consumption Air connection Kg Packing dimensions in mm 3 bar 6 bar liter/min. PG040 0,60 1,3 1/8 pipe 6 mm 8,2 270 x 185 x 170 PG063 1,17 2,3 1/4 pipe 8 mm 16,2 450 x 200 x 220 PG080 2,30 4,8 1/4 pipe 8 mm 29,7 450 x 200 x 220 i dimensions iN MM i performances i mounting principle 1 43 2 Aircannons AVAILABLE CUSTOM MADE www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website
- 14. 24 25 Avantages Vibrating binaerators www.palamaticprocess.com/powder-machine/flow-connecting/industrial-vibrators Downloadable videos plans on our website TO Keep the product in motion during long periods of storage In addition to the variety of materials of the membrane, the new design of our vibrating bin aerators improves their per- formance. Our vibrating bin aerators can be used with a large variety of powdered materials and meet the constraints of the protec- tion of the environment and the ambient temperature. The operating pressure and reduced air consumption are the main advantages. An external mounting kit makes our vibrating bin aerators interchangeable with aerators pads that are commonly used in mobile batch stations. The vibrating bin aerators are used to facilitate the flow of powder products and granules. They combine a fluidizing effect under pressure of 2 to 6 bar and a slight vibration against the wall of your hopper. i ADVANTAGES • Easy setup • Operating pressure from 2 to 6 bar • Reduced air consumption • High efficiency unique design • Full range of products • Renewed design • Robust construction • Self-cleaning • Anti-abrasive • Operating temperature: -40°C à 170°C • For granular and powder products • FDA Approval Type Air consumption 2 bar l./min. 4 bar l./min. 6 bar l./min. VB / VBI 100 150 250 VBE 100 150 250 VBM 70 90 120 i AIR CONSUMPTION Solenoid valve Air hose Vibrating bin aerators Pressure regulator70 32.5334.5 Ø104 3/8’’ Gas 1/2’’ Gas Flat ring 20 x 37 UNI6592 N.2 Nut 1/2’’ Gas Ring1/2’’ 180° 180° 250300 i DIMENSIONS IN MM i mounting principle ON HOPPER VB / VBI VB VBM 70 32.5334.5 Ø104 3/8’’ Gaz 1/2’’ Gaz Rondelle plate 20 x 37 UNI6592 N.2 Ecrou 1/2’’ Gaz Rondelle 1/2’’ 180° 180° 250300 VB/VBI VBM i technical specifications i APPlications AVAILABLE CUSTOM MADE Vibratingbin aerators
- 15. 2726 Anti-bridging devices flatbottomed i technical characteristics The anti-bridging device is entirely mechanical and is fitted with a rotary blade driven by a gear which moves the material to the feeding point while avoiding the formation of vaults. Seals at the shaft passage are particularly neat with braids and deflector. Versions with pressurization are possible. The speed of the anti-bridginf device can be adjusted with a frequency converter. The blade engine is independent (installed power 1.5 kW 15 kW IP55). Mild steel, stainless steel 304L and 316L manufacturing Diameters from 400 to 2 000 mm. TO BOOST and control the flow of pow- ders under a silo or hopper • Mechanical extraction without air or vibration, no contamination or compaction • Mounting under the silo with a single flange • Independent work load with complete draining of the silo • Low installed power • Tight and silent operation • Ease of implementation: rotating flange, adjustable length, flexible or rigid dosing • Fast assembly • Dosing accuracy regardless of the amount of powder contained in the silo i DImensions i TECHNIcal characteristics F Option: the bridge breaker, fitted with crumbling fingers, burst the material lumps against the fixed shaft F Pressurization of the bearings and air injection (optional) Models Ø A Number of outlets Outlet Ø H Blade height* Number of blades Power in kW* 400 400 Custommade Custommade from 15 to 400 mm 2 1,5 600 600 from 15 to 400 mm 2 2,2 800 800 from 15 to 400 mm 2 3,3 1 200 1 200 from 15 to 800 mm 2 ou 4 5,5 1 600 1 600 from 15 to 800 mm 2 ou 4 7,5 2 000 2 000 from 15 to 800 mm 2 ou 4 15 * Variable according to the treated material F Braids Blade height H Outlet Ø Ø A i AdVANTAGESi FUNction The flat-bottomed anti-bridging device is designed to break up lumps and facilitate the flow of the material It is used for the extraction and the feeding of pneumatic transfer, screw conveyors, rotary valves... It provides a mechanical agitation of the material to prevent it from caking during storage or after a grinding phase. AVAILABLE CUSTOM MADE Anti-bridging devices www.palamaticprocess.com/powder-machine/anti-bridging-device Downloadable videos plans on our website
- 16. 29 Anti-bridging devices conicalbottomed The anti-bridging devices with rotating blades on conical bottom are specially designed to be clamped on hoppers contai- ning poor flowing powders. The cone angle is provided in standard with a 60 ° slope and two scraping rotating blades. Its hollow shaft conception with offset geared motor provides full bore of the product at the outlet flange. This design makes possible the implementation of standard maintenance slide or butterflyvalve. F Advantages: full bore of the outlet flange. i 2 PRINCIPLES WITH CONICAL DEVICE i ROTATING BLADES Models Ø A Ø B Power in kW* 200 200 600 2,2 250 250 600 2,2 300 300 800 3,3 i ANTI-BRIDGING DEVICE WITH ROTATING BLADES DIMENSIONS 28 www.palamaticprocess.com/powder-machine/anti-bridging-device Downloadable videos plans on our website B A F Segregation F Rat hole F Bridging F Retention i CONICAL SCREW Rotating blades Mounting flange Full boreDriving unit Engine What are your flowing issues? F With rotating blades F With conical screw F Advantage: to boost the flow of powders and the feeding of the extraction screw. In order to carry out an extraction of moist and very clogging powders from a cylindrical and conical storage silo, PALAMATIC PROCESS offers a mechanical fluidising system with conical screw. The blade, positioned at the top of the blender ensures the breaking of the slo- ping and optimizes the useful volume of the hopper. Also, the srcew prevents the bulk material from caking and promotes their emp- tying. The main advantage of this anti-bridging device is the implementation of the drive motor at the top of the hopper, which protects the central shaft passage from the powders. The conception and the design of the screw are defined according to the treated powders. The rotational speeds are slow and less than 1 meter per second at the periphery. This equipment is compatible with Clean In Place systems and ATEX certifi- cations. AVAILABLE CUSTOM MADE Anti-bridging devices
- 17. rémie avec unrevêtement téflon intérieur, des plaques chauffantes en extérieur (30 / 40° C) et un calorifugeage de l’ensemble. rication de la trémie en inox 304. rémie avec un revêtement téflon intérieur, des plaques chauffantes en extérieur (30 / 40° C) et un calorifugeage de l’ensemble. rication de la trémie en inox 304. i heating and insulation 3130 Special coatings www.palamaticprocess.com/powder-machine/flow-connecting Downloadable videos plans on our website When one wishes to reduce friction between materials and steel, fluorine resins present outstanding properties: 1- Non-stick coating (Teflon) 2- Coefficient of friction 3- Good corrosion resistance 4- Chemical resistance 5- Temperature resistance (-200 à + 300°C) 6- Electrostatic compatibility The very high surface tension of fluorinated resins minimizes adhesion. The thicknesses of the standard coatings are generally very thin, between 5 and 20 microns (can rise to 1000 microns). This type of coating is applicable on many surfaces: - steel - stainless steel - alloy steel... i teflon coating Some powders, sensitive to thermal shock or transferred to rooms at different temperatures can cause clogging. The insulation and heating solution avoids the risk of condensation and also the sticking of powders. Heating technologies used: - plates - ribbon - insulation with glass wool or rock wool y m Ra Rp Rv l 0 Mirror polishing is a finish that requires removing all the defects and achieve a perfect gloss polishing. In certain sectors, looking for a polished mirror finish meets a need for safety from mostly food feed environments, cosmetics or fine chemicals. It is to enable perfect cleaning of the walls of their equipment that our customers require a polished mirror finish. PALAMATIC PROCESS equipment can be supplied with roughness certificates guaranteeing the final Ra Mechanical polishing of 220 grain is often required to achieve an Ra smaller than 0.4 microns. Electropolishing can also be suggested. i Mirror polishing F Insulated and heated hopper F Ra chart example F Insulated piping F Insulated tank Before teflon coating After teflon coating Coatings AVAILABLE CUSTOM MADE
- 18. Laboratory for powders PALAMATICPROCESS laboratory for powders was built for the attention of all our industrial custo- mers wishing to define production machines that will meet their expectations. Test Center Our test center is made up of the latest machinery in the powder han- dling sector. Specialist engineers are there to advise you on the indus- trial processes best suited to your requirements and to guide you at every stage of the decision to design the most efficient installation. i THE BENEFITS of mechanical testing i 3 STEPS TO VALIDATE YOUR process • Analysis of machine test data and samples • Write a summary report • Collaborate on the optimal solution for your requirements • Submit a quotation • Process validation for product testing • Perform testing and sample collection • Discussion on results after the test with machines (phase diagram, degradation tests, fines content) Step 2 - During Test Step 3 - After TestStep 1 - Before Test • Select the likely optimal machine confi- guration based on your technical requi- rements (powders, flow rate, dosing) • Draft test proposal by our sales-engineers representatives i Come with your materials i Participate in selecting the test machines i Maximize your productivity • An individual consultation with and on-going support by our RD engineers • Confirmation of the appropriate machines to conduct a test with your product • Tests at various operating conditions to define the most efficient process according to your industrial requirements • Evaluation of the profitability of equipment configuration • Possibility to test additional options using PALAMATIC PROCESS’ range of products • Maximize the return of your investment • Maximize the optimum selection of the proper machine • Capitalize on the wide experience of our experts TESTS on an industrial scale flexibilitY Particule size correspondences 32 The lump breaker available for testing, may be tested as a unit or integrated under a big bag emptying station, a container or a sack emptying station. i TESTS on an industrial scale flexibilitY i produits traités Boric acid, Citric acid, Clay, Glucose, Ammonium nitrate, Barite nitrate, Sodium nitrate, Lampblack, Salt, Sugar, Magnesium Sulphate, Talc, Urea, Sludge, Milk powder... www.palamaticprocess.com/engineering-design-office/test-plant Downloadable videos plans on our website 33 Testcenter 300 AVAILABLE CUSTOM MADE • + than 300 process configurations • 2,400 sq. feet of surface dedicated to the test • 35 industrial machines • 35 feet of ceiling • Test with all types of products • 2 support engineers • ATEX configurations MORE THAN1000powders treated KST EMI Pmax LIE MV 73 8,1 60 17 100 Maximum Explosion Pressure Parameter specific to dust and test method, which is calculated according to the cubic law. It is numerically equal to the value for the maximum rate of explosion pressure rise in the 1 m³ vessel under the test conditions specified in VDI Guidelines 3673, Part 1 and 2263, Part 1 as well ISO 6184/1. Maximum Explosion Overpressure The maximum pressure value occuring during the explosion of a dust/ air mixture of optimum concentration in a closed vessel under specified test conditions. Minimum Ignition Energy Lowest electrical energy stored in a capacitor, which upon discarge is sufficient to ignite the most ignitable mixture of dust and air, under specified test conditions. Lower explosion Limit Lower limit of the range of the concentration of dust in air, at which the dust/air mixture can be caused to explode. Median value/ Granulométrie Value for the mean particle size (50% in weight of the dust is coarer and 50% in weight is finer than the median value). + than 300configurations
- 19. contact@palamatic.fr Service Commercial :+33 (0)2 22 93 63 08 ZA La Croix Rouge • 35530 Brécé • France Standard : +33 (0)2 99 86 06 22 • Fax : +33 (0)2 99 86 08 10 SAS au capital de 331 822 euros • R.C.S. Rennes B 384 894 093 • APE 4669B • N° T.V.A. : FR 14 384 894 093 FILLING SOLUTIONS FOR BIG BAG AND OCTABIN To fill EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN To empty, compact and massage SACK SOLUTIONS To empty, compact, handle, fill CARDBOARD AND DRUM SOLUTIONS To fill, condition, empty SOLUTIONS FOR PNEUMATIC CONVEYING Vacuum, pressure SOLUTIONS FOR MECHANICAL CONVEYING To transfer with screw, belt conveyor, bucket elevator, aeromecanic or vibratory conveyor, truck loading spout CRUMBLING AND GRINDING EQUIPMENT To granulate, crumble, grind, pound, micronise, disagglomerate SIFTING EQUIPMENT To sift, segregate, sieve, protect CONTAINERS AND STORAGE SOLUTIONS To fill, charge, empty, contain DOSING EQUIPMENT To control, regulate, empty, extract MIXING EQUIPMENT To homogenise, incorporate, fluidify, stir, mix FLOW AND CONNECTION To vibrate, fluidise, unclog, drain, facilitate extraction, control the descent, prevent stacks and vaults, connect INDUSTRIAL DUST COLLECTING EQUIPMENT To filter, clean, confine, secure Our expertise: