The document discusses super absorbent polymers (SAPs), which are cross-linked polymers that can absorb large amounts of water or aqueous solutions. SAPs are commonly used in diapers and other hygiene products to absorb urine and other liquids. The document provides background on the history and types of SAPs, including synthetic and polysaccharide-based polymers. It also discusses how SAPs absorb and retain water through mechanisms like cross-linking, hydrogen bonding, and their applications in areas like agriculture and hygiene products.
poly styrene is a synthetic aromatic polymer made from the monomer styrene. Polystyrene can be solid or foamed. General purpose polystyrene is clear, hard, and rather brittle. It is an inexpensive resin per unit weight. polystyrene is in a solid (glassy) state at room temperature but flows if heated above about 100 °C, its glass transition temperature. It becomes rigid again when cooled .
Contact with Prime Specialities to get the best super absorbent polymer product for the commercial use. We produce and supply the quality superabsorbent product that is capable of absorbs the aqueous solution and swells up or expands in size. Visit for more information: – www.super-absorbent.com/ or directly call us - 96183 33911
poly styrene is a synthetic aromatic polymer made from the monomer styrene. Polystyrene can be solid or foamed. General purpose polystyrene is clear, hard, and rather brittle. It is an inexpensive resin per unit weight. polystyrene is in a solid (glassy) state at room temperature but flows if heated above about 100 °C, its glass transition temperature. It becomes rigid again when cooled .
Contact with Prime Specialities to get the best super absorbent polymer product for the commercial use. We produce and supply the quality superabsorbent product that is capable of absorbs the aqueous solution and swells up or expands in size. Visit for more information: – www.super-absorbent.com/ or directly call us - 96183 33911
Wet spinning is the oldest of the five processes. This process is used for polymers that need to be dissolved in a solvent to be spun. The spinneret is submerged in a chemical bath that causes the fiber to precipitate, and then solidify, as it emerges. The process gets its name from this "wet" bath.
Melamine resin or melamine formaldehyde is a hard, thermosetting plastic material made from melamine and formaldehyde by polymerization. The presentation includes the preparation of MF, its properties and applications.
Strength characteristics of self curing concreteeSAT Journals
Abstract Today concrete is most widely used construction material due to its good compressive strength and durability. Depending upon the nature of work the cement, fine aggregate, coarse aggregate and water are mixed in specific proportions to produce plain concrete. Plain concrete needs congenial atmosphere by providing moisture for a minimum period of 28 days for good hydration and to attain desired strength. Any laxity in curing will badly affect the strength and durability of concrete. Self-curing concrete is one of the special concretes in mitigating insufficient curing due to human negligence paucity of water in arid areas, inaccessibility of structures in difficult terrains and in areas where the presence of fluorides in water will badly affect the characteristics of concrete. The present study involves the use of shrinkage reducing admixture polyethylene glycol (PEG 400) in concrete which helps in self curing and helps in better hydration and hence strength. In the present study, the affect of admixture (PEG 400) on compressive strength, split tensile strength and modulus of rupture by varying the percentage of PEG by weight of cement from 0% to 2% were studied both for M20 and M40 mixes. It was found that PEG 400 could help in self curing by giving strength on par with conventional curing. It was also found that 1% of PEG 400 by weight of cement was optimum for M20, while 0.5 % was optimum for M40 grade concretes for achieving maximum strength without compromising workability. Index Terms: Self-curing concrete; Water retention; Relative humidity; Hydration; Absorption; Permeable pores; Sorptivity; Water permeability
Wet spinning is the oldest of the five processes. This process is used for polymers that need to be dissolved in a solvent to be spun. The spinneret is submerged in a chemical bath that causes the fiber to precipitate, and then solidify, as it emerges. The process gets its name from this "wet" bath.
Melamine resin or melamine formaldehyde is a hard, thermosetting plastic material made from melamine and formaldehyde by polymerization. The presentation includes the preparation of MF, its properties and applications.
Strength characteristics of self curing concreteeSAT Journals
Abstract Today concrete is most widely used construction material due to its good compressive strength and durability. Depending upon the nature of work the cement, fine aggregate, coarse aggregate and water are mixed in specific proportions to produce plain concrete. Plain concrete needs congenial atmosphere by providing moisture for a minimum period of 28 days for good hydration and to attain desired strength. Any laxity in curing will badly affect the strength and durability of concrete. Self-curing concrete is one of the special concretes in mitigating insufficient curing due to human negligence paucity of water in arid areas, inaccessibility of structures in difficult terrains and in areas where the presence of fluorides in water will badly affect the characteristics of concrete. The present study involves the use of shrinkage reducing admixture polyethylene glycol (PEG 400) in concrete which helps in self curing and helps in better hydration and hence strength. In the present study, the affect of admixture (PEG 400) on compressive strength, split tensile strength and modulus of rupture by varying the percentage of PEG by weight of cement from 0% to 2% were studied both for M20 and M40 mixes. It was found that PEG 400 could help in self curing by giving strength on par with conventional curing. It was also found that 1% of PEG 400 by weight of cement was optimum for M20, while 0.5 % was optimum for M40 grade concretes for achieving maximum strength without compromising workability. Index Terms: Self-curing concrete; Water retention; Relative humidity; Hydration; Absorption; Permeable pores; Sorptivity; Water permeability
Development of normal strength and high strength self curing concrete using s...eSAT Journals
Abstract
As water is becoming a scarce material day-by-day, there is an urgent need to do research work pertaining to saving of water in making concrete and in constructions. Curing of concrete is maintaining satisfactory moisture content in concrete during its early stages in order to develop the desired properties. However, good curing is not always practical in many cases. Curing of concrete plays a major role in developing the concrete microstructure and pore structure and hence improves its durability and performance. Keeping importance to this, an attempt has been made to develop self curing concrete by using Super Absorbing Polymers as self curing agents. Compressive strength of concrete containing self curing agents is investigated and compared with conventionally cured concrete. Self curing agent increases the water retention capacity of the concrete by reducing evaporation of water from concrete.
In this investigation, workability and strength characteristics of Normal Strength and High Strength Concrete, cast with the self curing agents have been studied and compared with the corresponding conventionally cured concrete. For the Normal Strength Self Curing Concrete of grade M20, M30 and M40, IS method of mix design was adopted. Mix proportions of High Strength Self Curing concrete of grade M60, M70 and M80 were obtained based on the guidelines given in modified ACI 211 method suggested by P.C.AITCIN. Super plasticizer dosage was varied with grade of concrete. Trial dosages of 0.8%, 1% and 1.2% of the weight of cement were used for M60, M70 and M80 grades of concrete respectively. Two self curing agents have been tried, out of which one has been found to be very effective. Trial dosage of 0.25% and 0.3% of the weight of cement was used for normal strength concrete and trial dosage of 0.4% of the weight of cement was used for High Strength Concrete. From the workability test results, it was found that the self curing agent has improved workability. It is found that concrete with this self curing agent gives more strength than that of the conventionally cured concrete. Also the percentage saving in cost of water has been found out and hence Self Curing Concrete holds economical.
Keywords: Self curing concrete, Self curing agents, Normal strength concrete, High strength concrete, Polyethylene Glycol (PEG), Super plasticizers.
Agriculture super absorbent polymer - potassium polyacrylateSimon Dou
Super absorbent polymer for agriculture - potassium polyacrylate is very helpful for plants. This document will show the deytails about this.
For more details, visit www.sapgel.com
In this presentation, properties of conducting polymer Polypyrrole (PPy) which may help in radar absorption are discussed. First, some related radar absorbers are studied, then Polypyrrole preparation, source of its conducting nature and changes of this property with different physical properties like crystallinity, thermal stability, ageing and weathering are reviewed
Presentation on photo degradation and photo stabilization of polymersIEI GSC
Presentation made by Joel Lalucherian, Prof R.N.Desai & Prof Bhakti D Patel at All India Seminar on Polymer Processing, reclamation and its end-of-life impact on environment at Gujarat State Center of The Institution of Engineers (India)
this slide about new Technics design sefl compecting concrete. it dose not required for compaction. its best to apply where compaction is not possible or critical.
Significance of Amphiphilic Block Copolymer Micelles and its Characteristicsijtsrd
Amphiphilic block copolymers (ABCs) have been used broadly in pharmaceutical applications. One of the most widely used drug delivery systems is the self assembly of ABCs carriers in micelle forms in aqueous environment. Block copolymers have low toxicity and due to their nontoxic properties and surface-activity they have found application in the areas of biomaterials, protein separation, drug delivery and cardiovascular therapeutics and as industrially important surfactants. ABCs micelles have been the focus of research for the last many decades. Research in the field has been increasingly focused on achieving enhanced stability of the micellar assembly, prolonged circulation times and controlled release of the drug for optimal targeting. Dr. Tejas Joshi"Significance of Amphiphilic Block Copolymer Micelles and its Characteristics" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-1 | Issue-5 , August 2017, URL: http://www.ijtsrd.com/papers/ijtsrd2316.pdf http://www.ijtsrd.com/chemistry/physical-chemistry/2316/significance-of-amphiphilic-block-copolymer-micelles-and-its-characteristics/dr-tejas-joshi
Synthesis, Characterization and Flocculation Characteristics of Polysaccharid...CrimsonPublishersRDMS
Synthesis, Characterization and Flocculation Characteristics of Polysaccharide Graft Copolymers by Karmakar GP in Research & Development in Material Science
Self Curing Concrete and Its InherentpropertiesIJERA Editor
Today concrete is most widely used construction material due to its good compressive strength and durability. It is estimated that the present consumption of concrete in the world is of the order of 10 billion tonnes (12 billion tons) every year. Depending upon the nature of work, the cement, fine aggregate, coarse aggregate and water are mixed in specific proportions to produce plain and fresh concrete. The strength and durability of concrete will be fully developed only if it is cured. No action to this end is required, however, when ambient conditions of moisture, humidity, and temperature are sufficiently favorable to curing. Concrete is needed to be provided with moisture for a minimum period of 28 days for good hydration and to attain desired strength. Any laxity in curing will badly affect the strength and durability of concrete. A water/cement ratio of about 0.38 would be required to hydrate all the particles of cement and also to occupy the space in gel pores.
Synthesis and Utility of Starch Based Polymers- A Short Reviewiosrjce
IOSR Journal of Applied Chemistry (IOSR-JAC) is a double blind peer reviewed International Journal that provides rapid publication (within a month) of articles in all areas of applied chemistry and its applications. The journal welcomes publications of high quality papers on theoretical developments and practical applications in Chemical Science. Original research papers, state-of-the-art reviews, and high quality technical notes are invited for publications.
Acrylamide Grafting on Banana Fibres for Increased Water Absorbency and Reten...ketki chavan
This is a presentation of a project paper on Acrylamide Grafting of Banana Fibres. The final Product of this project are Grafted banana fibres with Increased Water Absorbency.
The chemical contamination of water from a wide range of toxic derivatives, in particular heavy metals, aromatic molecules and dyes, is a serious environmental problem owing to their potential human toxicity. Therefore, there is a need to develop technologies that can remove toxic pollutants found in wastewaters .Among all the treatments proposed, adsorption is one of the more popular methods for the removal of pollutants from the wastewater..
L11 -SECONDARY TREATMENT OF SEWAGE - TRICKLING FILTERS.pptxPRACHI DESSAI
Wastewater treatment is a process used to remove contaminants from wastewater and convert it into an effluent that can be returned to the water cycle. Once returned to the water cycle, the effluent creates an acceptable impact on the environment or is reused for various purposes (called water reclamation).
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
1. Assignment # 01 (Super Absorbent Polymers)
1 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
National Textile University, Faisalabad.
Faculty of Engineering and Technology,
Department of Polymer Engineering.
Title:-
Course Name: Engineering Polymers
Course Code: PE-310.10
Class: PE-6
Name: Adil Naeem
Registration #: 13-NTU-1002
Submission Date: 10-03-2016
Submitted to:-
2. Assignment # 01 (Super Absorbent Polymers)
2 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Introduction:-
Superabsorbent polymers are very high molecular mass, cross-linked polyelectrolytes that can absorb
more than 10 times their mass of water or aqueous solutions. The commercially available
superabsorbent polymers are alkali metal salts of poly(acrylic acid) cross-linked with
multifunctional monomers. The polymers are usually made by means of free-radical-initiated
polymerization of an aqueous solution of the monomers, followed by drying the resulting hydrogel,
and grinding the dry polymers to a granular powder. The principal use of superabsorbent polymers is
as a liquid absorbent in baby diapers, feminine hygiene products, and adult incontinence
products. Smaller volumes are used in food packaging and in water-blocking tapes for electrical
and telecommunication cables. Total global usage of superabsorbent polymers in 2001 amounted to
about 1093 kilo tons.
History of Superabsorbents:-
Superabsorbent polymers were first introduced by Union Carbide in the mid 60's.
They were first developed in the 70's to grow plants in the desert. However, they were used very
little by commercial growers due to their relatively high cost in comparison to their swell capacity.
In the early 80's, super absorbents began to be widely developed for the baby diaper market (hundred
of millions of pounds). This led to newer, higher swell polymers some with long lasting life that
were suitable for agriculture. Polymers like Water-Keep have been recommended by various
Cooperative Extension Services as a beneficial soil amendment. The fine powders have also been
used by nurseries for bare root dipping. Now, a growing use has been seen in nursery container mix,
landscaping (especially golf courses), vegetable and flower gardens and orchards.
Super absorbents like Water-Keep are compatible with any type of living plant, annuals, perennials,
ornamental trees and shrubs, bulbs, vegetable and turf. 1 million pounds will be used in 2003 for
these applications. Water-keep can fulfill the needs of farmers, nursery growers and golf course
landscaping professionals who require a soil amendment which would outperform conventional
potting soils and organic amendments relative to their water holding, releasing and water saving
capacity.
3. Assignment # 01 (Super Absorbent Polymers)
3 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
SAPs Types and Classification:-
Classification:-
Resembling the hydrogel family, the SAPs can also be classified based upon different aspects. SAPs
may be categorized to four groups on the basis of presence or absence of electrical charge located in
the cross-linked chains:
1- Non-ionic
2- Ionic (including anionic and cationic)
3- Amphoteric electrolyte (Ampholytic) containing both acidic and basic groups
4- Zwitterionic (polybetaines) containing both anionic and cationic groups in each structural
repeating unit.
Types:-
Synthetic SAPs:-
The greatest volume of SAPs comprises full synthetic or of petrochemical origin.
They are produced from the acrylic monomers, most frequently acrylic acid (AA), its salts and
acrylamide (AM).
(a) Cross-linking polymerization by a polyvinylic cross-linker.
(b) Cross-linking of a water-soluble prepolymer by a polyfunctional cross-linker. R is often CH2 or
another aliphatic group.
4. Assignment # 01 (Super Absorbent Polymers)
4 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Polysaccharide-basedSAPs:-
Although the majority of the super absorbents are nowadays
manufactured from synthetic polymers (essentially acrylics) due to their superior price-to efficiency
balance. The world’s firm decision for environmental protection potentially supports the ideas of
partially/totally replacing the synthetics by "greener" alternatives. Carbohydrate polymers
(polysaccharides) are the cheapest and most abundant, available, and renewable organic materials.
Chitin, cellulose, starch, and natural gums (such as xanthan, guar and alginates) are some of the most
important polysaccharides. Generally, the reported reactions for preparing the polysaccharide-based
SAPs are held in two main groups;
(a) Graft copolymerization of suitable vinyl monomer on polysaccharide in the presence of a cross-
linker.
(b) Direct cross-linking of polysaccharide. In graft copolymerization, generally a polysaccharide
enters reaction with initiator by either of two separate ways. First, the neighboring OHs on the
saccharide units and the initiator (commonly Ce4+) interact to form redox pair-based complexes.
These complexes are subsequently dissociated to produce carbon radicals on the polysaccharide
substrate via homogeneous cleavage of the saccharide C-C bonds. These free radicals initiate the
graft polymerization of the vinyl monomers and cross-linker on the substrate. In the second way of
initiation, an initiator such as per sulphate may abstract hydrogen radicals from the OHs of the
polysaccharide to produce the initiating radicals on the polysaccharide backbone. Due to employing
a thermal initiator, this reaction is more affected by temperature compared to previous method.
5. Assignment # 01 (Super Absorbent Polymers)
5 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Poly(amino acid)-basedSAPs:-
Dissimilar to polysaccharide-based hydrogels, relatively
fewer works have been reported on the natural based SAP hydrogels comprising polypeptides as the
main or part of their structure. Proteins from soybean, fish, and collagen-based proteins are the most
frequently used hetero-polypeptides for preparation of proteinaceous super-swelling hydrogels.
Mechanisms ofswelling in superabsorbentpolymers:-
Before discussing the synthesis of superabsorbent polymers it is
first necessary to understand the reasons why they swell. There are several mechanisms to the
process of swelling, all of which contribute to the final swelling capacity (or centrifuge retention
capacity CRC – which is the amount of 0.9 wt% saline solution that a SAP can retain under free
swelling conditions when surface water has been removed in a centrifuge).
The polymer backbone in SAP is hydrophilic i.e. ‘water loving’ because it contains water loving
carboxylic acid groups (–COOH). When water is added to SAP there is a polymer/solvent
interaction; hydration and the formation of hydrogen bonds are two of these interactions.
6. Assignment # 01 (Super Absorbent Polymers)
6 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Waterabsorbencyof some common absorbent materials:-
7. Assignment # 01 (Super Absorbent Polymers)
7 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
How can diapers absorbto much water?
Super absorbent polymers (SAPs) are large chain-like molecules that
can absorb water up to thousands of time their own weight. Their ability to absorb water is strongly
depends on the particle size of the polymer. This is because surface area depends upon particle size.
Because of their ability to absorb the large amount of water SAPs such as poly acrylate are widely
used in diapers.
8. Assignment # 01 (Super Absorbent Polymers)
8 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Two Examples of SAPs Used In Diapers:-
How Do SAPs Retainand Absorb Water:-
9. Assignment # 01 (Super Absorbent Polymers)
9 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Wateris absorbedinto polymer due to:-
Cross-linked, which prevents the polymer strands to dissolve into water and
provide “pores” for water.
Hydrogen bond which form between the polymer and water.
Reasonforthat :-
10. Assignment # 01 (Super Absorbent Polymers)
10 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Diaper’s principle:-
Cross-linking in superabsorbent polymers:-
There are two main types of cross-linking in most superabsorbent polymers.
• Bulk or core cross-linking – Which normally takes place during the polymerisation stage of
superabsorbent production.
• Surface cross-linking – Which is a newer process that improves the absorption against pressure
profile of the polymer.
Core cross-linking:-
Cross-linking is the joining of molecules – generally joining two or more
macromolecules with a smaller molecule. The most important type in the case of super absorbents,
and the most common, is the covalent cross-link. In SAP manufacture the most common types of
cross-linker are organic molecule that contain two or more polymerisable double bonds. These
molecules are incorporated into the backbone of the polymer chains as they grow during the
polymerisation reaction.
11. Assignment # 01 (Super Absorbent Polymers)
11 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Some common types of cross-linker:-
Surface cross-linking of superabsorbent polymers :-
Historically it is known that SAPs with no surface treatment
and low internal cross-linking tend to show high swelling capacities but poor absorption against
pressure. Improving the swelling capacity of SAP by decreasing the core cross-linking, i.e.
decreasing the cross-linking density, is limited by the accompanying increase in extractable polymer
content of the gel. Likewise the increase in capacity would lead to a decrease in the uptake of liquid
when the SAP was under load, for example a baby sitting on its diaper. This means that when a
pressure is applied on the SAP, liquid is not absorbed effectively in these areas. Moreover the
pressure on the semi-swollen gel can cause a blockage in the area preventing further liquid entering
the gel bed and being absorbed by dry SAP underneath. This phenomenon is called gel blocking and
causes diapers to leak. Hence increasing the swelling capacity using conventional means (lowering
core cross-linker) leads to an overall decrease in capacity under load.
12. Assignment # 01 (Super Absorbent Polymers)
12 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
SAPs properties determination factor:-
SAP TechnicalFeatures:
The functional features of an ideal SAP material can
be listed as follows:
- The highest absorption capacity (maximum equilibrium swelling) in saline
- Desired rate of absorption (preferred particle size and porosity) depending on the application
requirement.
- The highest absorbency under load (AUL)
- The lowest soluble content and residual monomer
- The lowest price
- The highest durability and stability in the swelling environment and during the storage
- The highest biodegradability without formation of toxic species following the degradation
- pH- neutrality after swelling in water
- Colorlessness, odourlessness, and absolute nontoxicity
- Photo stability
- Re-wetting capability (if required).
The following table shows SAP production for these industry leaders:
Stockhausen GMBH 162,000 (metric tons) Dow Chemical 90,000(metric tons)
Nippon Shokubai 137,000 (metric tons) Sanyo 47,000 (metric tons)
Chemdal Corporation 120,000 (metric tons) Hoechst Casella 94,000 (metric tons)
13. Assignment # 01 (Super Absorbent Polymers)
13 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Global Production of SAPs:-
14. Assignment # 01 (Super Absorbent Polymers)
14 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
Applications of SAPs:-
Hygienic and Bio-relatedAreas:-
The most volume of SAP produced all over the world is used in disposable
diapers. Therefore, most research works have been focused on hygienic grades which are usually
used with fluff in diapers. Because of the market requests for a thinner diaper, more SAP and less
fluff is being incorporated into the diapers. This approach limits the maximum amount of SAP in a
diaper to about 10 g/piece, and this is required for the AUL to be enhanced. A target for AUL of 35-
40 is achievable using current technology, but it is desirable to have AUL as high as 45-50 g/g to
obtain a much thinner diaper. In addition to the absorbency parameters, the level of residual acrylic
acid (RM, ppm) has dropped over 1000 to less than 30 ppm in 2000s. The extractable fraction (sol
content) of the SAP has also decreased from ~13 to around 4% over time.
The efforts of manufacturers have been stressed on improving the production
and engineering SAPs with higher performance, i.e., higher AUL, lower levels of RM, sol fraction
and fine particles (<50 μm). Some enzymes and additives may be incorporated to prevent infection
and unpleasant smell. Other hygienic applications comprise more or less similar requirements of the
diaper uses. Recently, a new generation of hygienic superabsorbent named Safe and Natural
Absorbent Polymer (SNAP) has been introduced to the market. SNAPs are totally natural with no
residual monomer therefore they are rapidly biodegraded in the environment. However, they possess
lower absorbency and higher price than the full-synthetic counterparts. Most recently, using
superabsorbent fiber and viscous fiber, a method of preparing absorbent core for ultra-thin high-
absorbent sanitary napkins has been presented. SAPs are one of the members of the family of smart
hydrogels, hence they can be potentially employed in separation science and technology, particularly
bio separation. Due to large changes in the swelling ratio, the hydrogels have been used widely in the
separation of various molecules including proteins. In medicine, SAPs may be used for elimination
of body water during surgery, e.g., treatment of edema In the field of pharmaceutics, some super
absorbents called super-porous hydrogels (SPHs) invented by Kinam Park et al. have also been
developed for gastric retention applications. They are different from SAPs since SPHs swell fast,
within minutes, to the equilibrium swollen state regardless of their size. The very fast swelling
property is based on water absorption through open porous structure by capillary force. SPHs have
been designed for controlled delivery of drugs to stomach or intestine. The poor mechanical strength
of SPHs was overcome by developing the second-generation SPH composites and the third-
generation SPH hybrids
Agricultural Areas:-
The presence of water in soil is essential to vegetation. Liquid water ensures
the feeding of plants with nutritive elements, which makes it possible for the plants to obtain a better
growth rate. It seems to be interesting to exploit the existing water potential by reducing the losses of
water and also ensuring better living conditions for vegetation. Taking into account the water
imbibing characteristics of SAP materials, the possibilities of its application in the agricultural field
has increasingly been investigated to alleviate certain agricultural problems. SAPs have been
15. Assignment # 01 (Super Absorbent Polymers)
15 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
successfully used as soil amendments in the horticulture industry to improve the physical properties
of soil in view of increasing their water-holding capacity and/or nutrient retention of sandy soils to
be comparable to salty clay or loam. SAP hydrogels potentially influence soil permeability, density,
structure, texture, evaporation, and infiltration rates of water through the soils. Particularly, the
hydrogels reduce irrigation frequency and compaction tendency, stop erosion and water runoff, and
Increase the soil aeration and microbial activity. In arid areas, the use of SAP in the sandy soil
(macro porous medium), to increase its water-holding capacity seems to be one of the most
significant means to improve the quality of plants. The SAP particles may be taken as "miniature
water reservoirs" in soil. Water will be removed from these reservoirs upon the root demand through
osmotic pressure difference. The hydrogels also act as a controlled release system by favoring the
uptake of some nutrient elements, holding them tightly, and delaying their dissolution. Consequently,
the plant can still access some of the fertilizers, resulting in improved growth and performance rates.
On the other hand, SAPs in agriculture can be used as retaining materials in the form of seed
additives (to aid in germination and seedling establishment), seed coatings, root dips, and for
immobilizing plant growth regulator or protecting agents for controlled release. The SAPs used in
the agriculture are polyelectrolyte gels often composed of acrylamide (AM), AA, and potassium
acrylate. Therefore, they swell much less in the presence of monovalent salt and can collapse in the
presence of multivalent ions
Other Applications of super absorbent polymers:-
Artificial snow
Ornamental (coloured) products
Entertaining/educational toys
Building internal decoration
Retarding gels
Fire extinguish
Cryogenic gels
Food/meat packaging
Concrete strengthening
Yogurt dewatering
Child diapers
Biomedical or optical switching applications
Summary :-
SAP is now a mature product that has quickly progressed from specialty chemical
to special commodity. It has revolutionized the baby diaper and adult incontinence industries
over the last 30 years and is now a material that is used by millions of people every day.
16. Assignment # 01 (Super Absorbent Polymers)
16 DepartmentOf PolymerEngineering| National Textile University,Faisalabad.
References:-
Buchholz , FL (Editor) & Graham, AT - Modern Superabsorbent Polymer Technology
Iranian Polymer Journal / Volume 17 Number 6 (2008)
School of material science and technology, Beijing institute of technology
www.nclt.com
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