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Hoop and Axial stress in a cylindrical shell
Consider the forces acting on the Shell from Pressure
From pressure
D
L
P
Force = Pressure x Area
= PLD
F = P x L x D
Area = D x L
Here is the
pressure
This is resisted by the internal stress
Force = Stress x Area
L
t
Stress S
F = S x L x t x 2
= 2SLt
Area = 2 x t x L
Stress S
For equilibrium - Forces must be Equal
From pressure : F = PDL
From internal stress: F = 2SLt
Equating therefore : PDL = 2SLt
Finally : Sh =
PD
2t
This is known as the HOOP STRESS Sh
Consider now the Axial or Longitudinal Stress
P
Force = Pressure x Area
Area =
π.D2
4
F =
P.π.D2
4
Pressure
Consider now the Axial or Longitudinal Stress
Force = Stress x Area
Area = π.D.t (approx)
S
F = S.π.D.t
Equate F =S.π.D.t =
P.π.D2
4
Thus SL =
P.D
4t
This is kown as the Axial or Longitudinal Stress
Stress
Comparison of Hoop and Longitudinal Stress
SL =
P.D
4t
Sh =
PD
2t
What is the relationship between SL and Sh ?
Sh is twice SL or Sh = 2.SL
True Stress - Lame Theorem
We have assumed the
stress is like this:
Sh =
PD
2t
In reality it is like this:
Greater
than Sh
According to the Lame Theorem (Thick Cylinder Theory)
Ri
Ro
S
S = P .
( Ro2
+ Ri2
)
( Ro2
- Ri2
)
Sh
S > Sh (simple theory)
S = P .
( Ro2
+ Ri2
)
( Ro2
- Ri2
)
S =
P.D
2t
We now have three formulae for Hoop Stress
Simple Theory Accurate Lame Equation
Let us now look at the ASME Division 1 Equation
S =
P.( R + 0.6.t )
t
We now have two formulae for the hoop stress
=
P.( D + 1.2.t )
2 t
Notice the similarity
Ro/Ri
P/S
This is how the three formulae look
---- Lame (Accurate)
---- ASME (Less Accurate)
---- Simple (Very Inaccurate)
Only half the stress - bad!
Simple versus ASME formulae
This little term makes all the difference
t =
P.R
S
t =
P.R
S - 0.6.P
Consider the cylinder - ASME Code
This is the formula per UG-27 in the code:
P.R
t =
S.E - 0.6.P
P = Pressure psi
R = Radius inches
S = Design Stress psi
E = Welded Joint Efficiency
Calculations are done the the CORRODED condition
Effect of the Corrosion Allowance
R
R+c
All calculations are performed in the CORRODED
state
R
R+c
Effect of the Corrosion Allowance
P.(R + c)
t =
S.E - 0.6.P
Equation becomes:
P.(R + c)
t + c =
S.E - 0.6.P
+ cFinally:

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Stresses in cylindirical vessels

  • 1. Hoop and Axial stress in a cylindrical shell
  • 2. Consider the forces acting on the Shell from Pressure From pressure D L P Force = Pressure x Area = PLD F = P x L x D Area = D x L Here is the pressure
  • 3. This is resisted by the internal stress Force = Stress x Area L t Stress S F = S x L x t x 2 = 2SLt Area = 2 x t x L Stress S
  • 4. For equilibrium - Forces must be Equal From pressure : F = PDL From internal stress: F = 2SLt Equating therefore : PDL = 2SLt Finally : Sh = PD 2t This is known as the HOOP STRESS Sh
  • 5. Consider now the Axial or Longitudinal Stress P Force = Pressure x Area Area = π.D2 4 F = P.π.D2 4 Pressure
  • 6. Consider now the Axial or Longitudinal Stress Force = Stress x Area Area = π.D.t (approx) S F = S.π.D.t Equate F =S.π.D.t = P.π.D2 4 Thus SL = P.D 4t This is kown as the Axial or Longitudinal Stress Stress
  • 7. Comparison of Hoop and Longitudinal Stress SL = P.D 4t Sh = PD 2t What is the relationship between SL and Sh ? Sh is twice SL or Sh = 2.SL
  • 8. True Stress - Lame Theorem We have assumed the stress is like this: Sh = PD 2t In reality it is like this: Greater than Sh
  • 9. According to the Lame Theorem (Thick Cylinder Theory) Ri Ro S S = P . ( Ro2 + Ri2 ) ( Ro2 - Ri2 ) Sh S > Sh (simple theory)
  • 10. S = P . ( Ro2 + Ri2 ) ( Ro2 - Ri2 ) S = P.D 2t We now have three formulae for Hoop Stress Simple Theory Accurate Lame Equation Let us now look at the ASME Division 1 Equation S = P.( R + 0.6.t ) t We now have two formulae for the hoop stress = P.( D + 1.2.t ) 2 t Notice the similarity
  • 11. Ro/Ri P/S This is how the three formulae look ---- Lame (Accurate) ---- ASME (Less Accurate) ---- Simple (Very Inaccurate) Only half the stress - bad!
  • 12. Simple versus ASME formulae This little term makes all the difference t = P.R S t = P.R S - 0.6.P
  • 13. Consider the cylinder - ASME Code This is the formula per UG-27 in the code: P.R t = S.E - 0.6.P P = Pressure psi R = Radius inches S = Design Stress psi E = Welded Joint Efficiency Calculations are done the the CORRODED condition
  • 14. Effect of the Corrosion Allowance R R+c All calculations are performed in the CORRODED state
  • 15. R R+c Effect of the Corrosion Allowance P.(R + c) t = S.E - 0.6.P Equation becomes: P.(R + c) t + c = S.E - 0.6.P + cFinally: