DEFINITION OF AERATION
 forcing air through stored grain at low flow rates
 preserves grain from deterioration
OBJECTIVES
 To remove generated heat and water from grain
 To maintain a uniform conditions (temperature,
moisture etc. in the grain bulk)
 equalizing temperature throughout the grain bulk
 Removing or reducing odors from grain
 Removing dryer heat
 Reduce moisture accumulation
 Fumigant application
PERFORATED FLOOR SYSTEM
WHEN TO AERATE?
 after placing it into storage.
 whenever average outside air temperatures are at least
5°C cooler than the warmest grain in the bin
 aeration fans should be started as soon as the average
outside temperature is 5-7°C higher than the grain
temperature.
PRINCIPLE CONSIDERATION OF
AERATION SYSTEM
AIR FLOW RATE:
 This is the volume of air required to maintain uniform
conditions in the stored bulk by removing the
generated heat and water.
 The recommended rate depends on the purpose of
aeration, the type of grain being aerated, the size and
type of storage structure, and climatic conditions.
FOR SILOS- O.8 litres/sec/tonne
FOR SHEDS- 1.6 litres/sec/tonne
FAN SELECTION:
 The selection of fan is normally based on the airflow
rate used for a particular grain, the kind of grain
handled and the grain depth.
 Two types of fan are used for aeration: centrifugal and
the axial flow fan .
 Generally, the axial flow fan will deliver more air
than centrifugal fans at a static pressure up to about 4
inches of water (1,000 Pa). For higher static pressures,
the centrifugal fans are recommended.
FAN CONNECTED WITH
SINGLE BIN
FAN CONNECTED WITH
MULTIPLE BIN
AIR DISTRIBUTION:
 This includes the ducts, false floors, etc. which are
used to move the air to the desired points.
 The proper sizing of the ducts, the sizing and spacing
of the openings in the ducts to let the air move
between the duct and aerated grain, the layout of the
duct system are important to maintain the entering (or
exiting) air at an acceptable velocity and provide
uniform airflow through the grain.
FLOOR DUCTS FOR AERATION
AVAILABLE AERATION SYSTEMS
 A single perforated duct.
 A cross duct arrangement.
 A V shaped duct.
 A rectangular perforated area located in the middle of
the floor.
 A fully perforated floor
MODERN CIRULAR AERATION
SYSTEM
Westeel's circ-air round pit
system delivers aeration
performance approaching that of
full floor, but at a cost about the
same as a square pit system.
Circ-air systems equally
distribute load stress for a longer
lasting, more durable concrete
base.
COMPONENTS OF AERATION
SYSTEM
 Aeration ducts
 Air supply duct
 Fan (blower)
 Fan operation control equipment
 Controller
 Storage bin
1. FAN 2. SOLID DUCT 3. PERFORATED SECTION
Aeration duct system
 Determine the amount of bin storage in m³.
 Choose a desired aeration airflow rate in L/s-m³.
 Determine total airflow (1) x (2) L/s.
 .ind Minimum Duct area (m³), Minimum Floor Area (m²) and Minimum Roof
Vent Area (m²).
 Design your system using components which meet or exceed the above
minimums.
Air Flow
(L/s)
Minimum
Cross
Sectional
Duct Area
(m²)
Minimum
Perforated
Floor Area
(m²)
Minimum
Roof Vent
Area (m²)
250 0.03 2.5 0.05
500 0.07 5.0 0.10
DESIGN OF AERATION BULK
STORAGE
 Step 1 : Select design moisture
 Step 2 : Calculate the generated heat
 Step 3 : Select a design day
 Step 4 : Calculate equilibrium humidity
 Step 5 : Determine hours of operation per day
 Step 6 : Calculate kilogram of air needed per day
 Step 7 : Determine air volume and pressure
 Step 8 : Select fan
 Step 9 : Design the air distribution system
 Step 10 : Design the power and controls
REFERENCE
 http://www.post-gazette.com/
 http://www.patentstrom.us/patents/6586036.htm
 UNIT OPERATIONS OF AGRICULTURE AND
PROCESSING BY K.M. SAHAY AND K.K. SINGH
Storage

Storage

  • 2.
    DEFINITION OF AERATION forcing air through stored grain at low flow rates  preserves grain from deterioration
  • 3.
    OBJECTIVES  To removegenerated heat and water from grain  To maintain a uniform conditions (temperature, moisture etc. in the grain bulk)  equalizing temperature throughout the grain bulk  Removing or reducing odors from grain  Removing dryer heat  Reduce moisture accumulation  Fumigant application
  • 5.
  • 6.
    WHEN TO AERATE? after placing it into storage.  whenever average outside air temperatures are at least 5°C cooler than the warmest grain in the bin  aeration fans should be started as soon as the average outside temperature is 5-7°C higher than the grain temperature.
  • 7.
    PRINCIPLE CONSIDERATION OF AERATIONSYSTEM AIR FLOW RATE:  This is the volume of air required to maintain uniform conditions in the stored bulk by removing the generated heat and water.  The recommended rate depends on the purpose of aeration, the type of grain being aerated, the size and type of storage structure, and climatic conditions. FOR SILOS- O.8 litres/sec/tonne FOR SHEDS- 1.6 litres/sec/tonne
  • 8.
    FAN SELECTION:  Theselection of fan is normally based on the airflow rate used for a particular grain, the kind of grain handled and the grain depth.  Two types of fan are used for aeration: centrifugal and the axial flow fan .  Generally, the axial flow fan will deliver more air than centrifugal fans at a static pressure up to about 4 inches of water (1,000 Pa). For higher static pressures, the centrifugal fans are recommended.
  • 9.
    FAN CONNECTED WITH SINGLEBIN FAN CONNECTED WITH MULTIPLE BIN
  • 10.
    AIR DISTRIBUTION:  Thisincludes the ducts, false floors, etc. which are used to move the air to the desired points.  The proper sizing of the ducts, the sizing and spacing of the openings in the ducts to let the air move between the duct and aerated grain, the layout of the duct system are important to maintain the entering (or exiting) air at an acceptable velocity and provide uniform airflow through the grain.
  • 11.
  • 12.
    AVAILABLE AERATION SYSTEMS A single perforated duct.  A cross duct arrangement.  A V shaped duct.  A rectangular perforated area located in the middle of the floor.  A fully perforated floor
  • 13.
    MODERN CIRULAR AERATION SYSTEM Westeel'scirc-air round pit system delivers aeration performance approaching that of full floor, but at a cost about the same as a square pit system. Circ-air systems equally distribute load stress for a longer lasting, more durable concrete base.
  • 14.
    COMPONENTS OF AERATION SYSTEM Aeration ducts  Air supply duct  Fan (blower)  Fan operation control equipment  Controller  Storage bin
  • 15.
    1. FAN 2.SOLID DUCT 3. PERFORATED SECTION
  • 16.
    Aeration duct system Determine the amount of bin storage in m³.  Choose a desired aeration airflow rate in L/s-m³.  Determine total airflow (1) x (2) L/s.  .ind Minimum Duct area (m³), Minimum Floor Area (m²) and Minimum Roof Vent Area (m²).  Design your system using components which meet or exceed the above minimums. Air Flow (L/s) Minimum Cross Sectional Duct Area (m²) Minimum Perforated Floor Area (m²) Minimum Roof Vent Area (m²) 250 0.03 2.5 0.05 500 0.07 5.0 0.10
  • 18.
    DESIGN OF AERATIONBULK STORAGE  Step 1 : Select design moisture  Step 2 : Calculate the generated heat  Step 3 : Select a design day  Step 4 : Calculate equilibrium humidity  Step 5 : Determine hours of operation per day  Step 6 : Calculate kilogram of air needed per day  Step 7 : Determine air volume and pressure  Step 8 : Select fan  Step 9 : Design the air distribution system  Step 10 : Design the power and controls
  • 19.
    REFERENCE  http://www.post-gazette.com/  http://www.patentstrom.us/patents/6586036.htm UNIT OPERATIONS OF AGRICULTURE AND PROCESSING BY K.M. SAHAY AND K.K. SINGH