2. Plain Carbon Steel
Only C is present.
No other alloying element (metal) present (non-metal may be present).
No final heat treatment is required.
PLAIN
CARBON
STEEL
Low C Medium C
High C
(used where resistance
to WEAR is essential)
Tool steel
(High C)
3. Effect of % of C
Hardness
Strength
Brittleness.
Ductility
Machinability
Weld ability
Thermal & electrical
conductivity
Magnetic
permeability
Corrosion resistance
IncreasewithincreaseinC
DecreasewithincreaseinC
4. Elements in Plain Carbon Steel
ELEMENT MERITS DEMERITS
C Strength, elasticity (yield point), hardness Ductility, impact strength
Si Prevents porosity, good deoxidizer, removes
gases & oxides, prevents blow-holes, increase
toughness & hardness
Mn Deoxidizer, decrease harmful effects of S
(forms manganese sulphide), increase ductility
S Improves surface finish when used in TOOL
STEEL
Brittleness, tensile strength,
yield point, fatigue limit,
corrosion resistance
P Improves surface finish when used in TOOL
STEEL, tensile strength
Brittleness, impact strength,
ductility
Note:- % of S & P are kept very low
6. Elements in alloy steels
ELEMENTS EFFECT
Ni Provides toughness, corrosion resistance, deep hardening
Cr Improves corrosion resistance, toughness, hardenability
Mn Deoxidizes, contributes to strength & hardness, decrease critical cooling rate
Si Deoxidizes, promotes resistance to high temp. oxidation, raises the critical temp. for
heat treatment
Mo Promotes hardenability, increase tensile & creep strength at high temp.
V Deoxidizes & promotes fine-grained structure
Al Deoxidizes & promotes fine-grained structure, aids nitriding
Cu Improves corrosion resistance, acts as strengthening agent
B Increase hardenability
8. • High Co %, low W
• Used in permanent magnets of magnetos, loud speakers
etc.
Magnet steel
• Cr (major)
• Ni, WHeat resisting steel
• W, Cr, V or
• Si, Mn, MoShock resisting steel
• Name because these are used as cutting tools for very high speeds
at wich plain carbon steels fail
• Major-> W, Cr, V Variable-> V, Co, Mo
High speed steel (HSS)
• ( next slide)Stainless steel
• Applied on the tip of cutting tool
• 2 types:- cemented carbides -> W & Ti carbides + Co binder
stellites:- hig W, Co
Cutting alloys
Special physical property alloyed steel
9. Stainless steel
Cr (major), Ni
Austenitic Ferritic Martensitic
• Major-> Cr, Ni
• Can’t be hardened by heat
treatment
• Major-> Cr
• Can’t be hardened by heat
treatment
• Major-> Cr
• Can be hardened by heat
treatment