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2014 3-D In-Mold Labeling
FAQs
3-D In-Mold Labeling
OVERVIEW
2014 3-D In-Mold Labeling
FAQs
IML is a process
for labeling or
decorating a
plastic object
while the object
is being formed
in the mold.
3-D IN-MOLD LABELING
WHAT IS IML?
2014 3-D In-Mold Labeling
FAQs
1. Label is placed in the open mold and held in
position by vacuum, electrostatic attraction or
other means.
2. Mold closes and molten plastic resin is extruded
or injected where it conforms to the shape of
the mold.
3. Hot plastic envelopes the label, making it an
integral part of the molded object.
3-D IN-MOLD LABELING
HOW DOES IML WORK?
2014 3-D In-Mold Labeling
FAQs
VALUE
3-D IN-MOLD LABELING
IML ADVANTAGES
2014 3-D In-Mold Labeling
FAQs
DURABILITY
IML decorated plastics are more durable than many
traditional forms of labeling and decorating.
PROCESS
Parts come out of the mold fully decorated with no
additional post process decoration or finishing required.
DESIGN FLEXIBILITY
Thousands of design options.
3-D IN-MOLD LABELING
TRADITIONALIMLLIMITATIONS
2014 3-D In-Mold Labeling
FAQs
Traditional IML decoration typically offered as flat appliques with very low
depth of draw. Limitations on 3-D applications include:
• Labels fold and crease
• Gate wash
• Distortion of image/
windows
• Inks crack
• Very shallow depth
of draw
• Must match film
to resin
• Not compatible with
appliance resins
(poor adhesion)
3-D IN-MOLD LABELING
CURRENT IML ALTERNATIVES
2014 3-D In-Mold Labeling
FAQs
IML limitations force the use of traditional decoration.
Formed Metal Painting/Powder Coating Decals/Labels
Pad Printing Hydrographic Dipping Heat Transfers
3-D IN-MOLD LABELING
IML ALTERNATIVES’ LIMITATIONS
2014 3-D In-Mold Labeling
FAQs
Alternatives also have limitations. Although the “norm”, these can be
overall expensive decorating options.
QUALITY & DURABILITY
• Bond failures of
decoration to substrate
• Scratching, wear
resistance, peeling,
chemical resistance
• Consistency across
vendors and run lots
COST & TIME
• Labor intensive
• Multiple process required including
post process finishing (for durability)
• Parts may need to be handled by
multiple vendors
• WIP shipping adds cost & time
• Inventory management costs
• High scrap and waste
THE FUTURE IS HERE
3-D IML DECORATION
2014 3-D In-Mold Labeling
FAQs
3-D IML
DECORATION
• Enhanced
formability
of parts
• Increased
depth of draw
• No image
distortion
EXPANDED CAPABILITIES
2014 3-D In-Mold Labeling
FAQs
Brushed Stainless
3-D IML DECORATION
• Cleanly wraps
3-Dimensional edges
and all curvature
• Contoured edges
look identical to
flat surfaces
CURVATURE
2014 3-D In-Mold Labeling
FAQs
Complex 3-Dimensional parts are now easily printed,
formed, and lasered for even the most complex surfaces.
SEAMLESS RESULTS
2014 3-D In-Mold Labeling
FAQs
From carbon fiber and stainless steel to wood grain and beyond, these
natural finishes are now affordable and come fully decorated from the mold.
ENDLESS POSSIBILITES
2014 3-D In-Mold Labeling
FAQs
Deep draw
with no distortion
COST & DESIGN FLEXIBILITY
• Innovative coatings, laminates,
and inks
• Rapid prototyping of products
• Specialty developed inks,
coatings, and adhesives now
allow surface printing with a
variety of protective films
• Flexographic printing at high
production speeds
• Access to adjacent new
technologies in electronics
BENEFITS
2014 3-D In-Mold Labeling
FAQs
IMPROVED DURABILITY
• Scratch resistance and fade
resistance for the life of
the product
• No need for subsurface printing
UL approved
options available
START TODAY
CONTACT
Mark Keeton
Marketing Director
Email >
937.221.3160
standardregister.com
PRODUCT MARKING & DECORATION
• Traditional IML
• 3-Dimensional IML
• Naturals IML
• Pressure Sensitive
• Safety and Compliance
• Decorative
• Branded Labels
2014 3-D In-Mold Labeling
FAQs

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SR 3D InMold Labeling FAQ

  • 1. 2014 3-D In-Mold Labeling FAQs
  • 2. 3-D In-Mold Labeling OVERVIEW 2014 3-D In-Mold Labeling FAQs
  • 3. IML is a process for labeling or decorating a plastic object while the object is being formed in the mold. 3-D IN-MOLD LABELING WHAT IS IML? 2014 3-D In-Mold Labeling FAQs
  • 4. 1. Label is placed in the open mold and held in position by vacuum, electrostatic attraction or other means. 2. Mold closes and molten plastic resin is extruded or injected where it conforms to the shape of the mold. 3. Hot plastic envelopes the label, making it an integral part of the molded object. 3-D IN-MOLD LABELING HOW DOES IML WORK? 2014 3-D In-Mold Labeling FAQs
  • 5. VALUE 3-D IN-MOLD LABELING IML ADVANTAGES 2014 3-D In-Mold Labeling FAQs DURABILITY IML decorated plastics are more durable than many traditional forms of labeling and decorating. PROCESS Parts come out of the mold fully decorated with no additional post process decoration or finishing required. DESIGN FLEXIBILITY Thousands of design options.
  • 6. 3-D IN-MOLD LABELING TRADITIONALIMLLIMITATIONS 2014 3-D In-Mold Labeling FAQs Traditional IML decoration typically offered as flat appliques with very low depth of draw. Limitations on 3-D applications include: • Labels fold and crease • Gate wash • Distortion of image/ windows • Inks crack • Very shallow depth of draw • Must match film to resin • Not compatible with appliance resins (poor adhesion)
  • 7. 3-D IN-MOLD LABELING CURRENT IML ALTERNATIVES 2014 3-D In-Mold Labeling FAQs IML limitations force the use of traditional decoration. Formed Metal Painting/Powder Coating Decals/Labels Pad Printing Hydrographic Dipping Heat Transfers
  • 8. 3-D IN-MOLD LABELING IML ALTERNATIVES’ LIMITATIONS 2014 3-D In-Mold Labeling FAQs Alternatives also have limitations. Although the “norm”, these can be overall expensive decorating options. QUALITY & DURABILITY • Bond failures of decoration to substrate • Scratching, wear resistance, peeling, chemical resistance • Consistency across vendors and run lots COST & TIME • Labor intensive • Multiple process required including post process finishing (for durability) • Parts may need to be handled by multiple vendors • WIP shipping adds cost & time • Inventory management costs • High scrap and waste
  • 9. THE FUTURE IS HERE 3-D IML DECORATION 2014 3-D In-Mold Labeling FAQs
  • 10. 3-D IML DECORATION • Enhanced formability of parts • Increased depth of draw • No image distortion EXPANDED CAPABILITIES 2014 3-D In-Mold Labeling FAQs Brushed Stainless
  • 11. 3-D IML DECORATION • Cleanly wraps 3-Dimensional edges and all curvature • Contoured edges look identical to flat surfaces CURVATURE 2014 3-D In-Mold Labeling FAQs
  • 12. Complex 3-Dimensional parts are now easily printed, formed, and lasered for even the most complex surfaces. SEAMLESS RESULTS 2014 3-D In-Mold Labeling FAQs
  • 13. From carbon fiber and stainless steel to wood grain and beyond, these natural finishes are now affordable and come fully decorated from the mold. ENDLESS POSSIBILITES 2014 3-D In-Mold Labeling FAQs Deep draw with no distortion
  • 14. COST & DESIGN FLEXIBILITY • Innovative coatings, laminates, and inks • Rapid prototyping of products • Specialty developed inks, coatings, and adhesives now allow surface printing with a variety of protective films • Flexographic printing at high production speeds • Access to adjacent new technologies in electronics BENEFITS 2014 3-D In-Mold Labeling FAQs IMPROVED DURABILITY • Scratch resistance and fade resistance for the life of the product • No need for subsurface printing UL approved options available
  • 15. START TODAY CONTACT Mark Keeton Marketing Director Email > 937.221.3160 standardregister.com PRODUCT MARKING & DECORATION • Traditional IML • 3-Dimensional IML • Naturals IML • Pressure Sensitive • Safety and Compliance • Decorative • Branded Labels 2014 3-D In-Mold Labeling FAQs