SAND
SCREENING MACHINE
MORE WORK….LESS EFFORT….
VIDYA ACADEMY OF SCIENCE & TECHNOLOGY
TECHNICAL CAMPUS, KILIMANOOR
MED-VAST TC 1
INTRODUCTION
• Sand Screening Machine is also called Sand Sieving Machine.
• Sand is one of the most important thing in industrial world. Now a days the industry
need the sand that are already been process known as sand product. As we know the
sand mixture with variety other component such as dirt and metal.
• As we know the way sand is been collected still used the conversional way such as
sieving using hand or machine. And human energy is needed to run the process. So to
make the process more efficient new technology is needed to help increase the
productivity so the human power can be reduce and also can cut the cost of the
process
MED-VAST TC 2
INTRODUCTION
• Sand or any mixture usually comes in different size and grid since some product
required different size of sand or mixture that why this machine been design to sieve
the sand or sub stand into different size depend on requirement needed.
• The problem of size of sand in the market available. Need to spend more money if
we want the sand in specific size or category it will increase the budget and time to
wait the supplier preparing the goods.
MED-VAST TC 3
INTRODUCTION
• Now days people always prefer the most suitable way to cut their cost and time.
Example in a construction where they have to finish the work before the due date.
This might be a problem.
• However, sometime in big company there are high tech machine that can do this
work sieving any sub stand or mixture. But sometime in construction required a
special sieve machine that are comfortable and easy to use.
MED-VAST TC 4
HISTORY OF SIEVE MACHINE
• The figure shows the process been use by people before us the ancestor way to sieve
the sand
• And collect the sand they wanted. This process sieve the sand into it size depending
on the size of the net been used. This smooth sand or the product usually use as main
material in construction to build building or house.
• Smooth sand is required to achieve better quality product example in making sand
casting or making any product based on sand.
MED-VAST TC 5
HAND SIEVE
MED-VAST TC 6
HISTORY OF SIEVE MACHINE
• The figure shows modified sieving method. It use handle to rotate and make the
process sieving more efficient , mainly use in small manufactured process such as in
lab.
• Now a days it has been upgrade using motor to replace the human power. Since this
machine is important in our daily life it has been upgrade one bye one. And been
marked almost all over the world.
MED-VAST TC 7
MODIFIED HAND SIEVE
MED-VAST TC 8
HISTORY OF SIEVE MACHINE
• The figure shows modern sieve machine. Using the electrical motor
it vibrate as it mechanism It has many different size layer so the sand
comes in variety size. We just need to chose the size. The magnet
also is installed in this machine to remove the any metal substance.
Because metal can cause corrosion.
MED-VAST TC 9
MODERN SIEVE MACHINE
MED-VAST TC 10
LITERATURE REVIEW
MED-VAST TC 11
JOURNAL :1
SAND SCREENING AND WASHING MACHINE
(Vaibhav V. Patil Department of Mechanical Engineering, K. D. K. College of Engineering, Nagpur, India
Sandeep Raut M. Tech CAD/CAM., Symbiosis Institute of Technology, Pune, India)
• Important constituent of concrete is natural sand which is
expensive and scarce
• Crushing natural stone to desired size-easiest and cheapest way
• Screening is the process of removing larger sand particles and
impurities
• By screening, strength and quality of concrete increases
MED-VAST TC 12
CONSTRUCTION AND WORKING
• Sand to be screened filled in the drum using hopper
• Drum is mounted on a shaft driven by electric motor
• When the drum rotates then sand particles move randomly and
passes through the net.
• Here the process is used for screening sand size of 7.5 micron to
4.5mm
• The drum is inclined for good movement of the sand by gravity
process
MED-VAST TC 13
MAIN PARTS
• Drum
• Screening net
• Shaft
• Motor
• Hopper
MED-VAST TC 14
SCREENING
WASHING
PARTS
• Container
• Screw conveyor
• Water jet
• Ejection blades
MED-VAST TC 15
WORKING
• Dust and other impurities are removed with help of water jet.
• Screw conveyor is fitted inside container which is connected to
a motor
• With the movement of conveyor sand and water flows in the
forward direction
• Washed sand gets collected in the collector.
• Unused sand and water is drained out
MED-VAST TC 16
COMBINING SCREENING AND WASHING PROCESS
MED-VAST TC 17
JOURNAL 2 :
DESIGN, CONSTRUCTION AND TESTING OF DRY SAND
SIEVING MACHINE
(Department Of Mechanical Engineering, Federal University Of Technology, Minna, Nigeria)
• The journal reports on the design, construction and testing of a dry
sand sieving machine.
• The size distribution is often critical to the quality of casting.
PARTS
• Main frame
• Hopper
• Different size mesh
• The machine drives a vibrator through v belt by the power of a
motor
• Includes vibrational absorber
MED-VAST TC 18
RESULT
• Automatic sand sieving machine has been designed mainly for
dry sand at size between .9mm to .01mm
• Length of belt is calculated as 422mm and 8mm allowance also
provided
MED-VAST TC 19
JOURNAL :3
OGI SIEVING MACHINE
(O.E .Simolowo and O.O. Adeniji
Department of Mechanical Engineering, University of Ibadan, Ibadan, Nigeria
esimmar@yahoo.com)
• It is a design of suction sieving machine for corn slurry sieving
due to inadequate pressure drop this sieving machine is
migrated to vibration sieving machine.
• The advantage of vibration sieving machine over suction
sieving machine are high rated filtration, simplified assembly
easy serviceable and can be maintained with noncorrosive
material
• It is also used as multipurpose and extensive application for
processing various slurry products.
MED-VAST TC
22
CONSTRUCTION
PARTS
• Basic frame
• Electric motor
• Sieve container
• Water stand
• Water container
• Vibrating disc plate
• Hopper
• Water hose
• spout
MED-VAST TC 21
WORKING
• The motor mechanism provides required torque for the vibration
in the whole system
• It comprises of arrangement of electric motor driver pulley,
driven pulley , belt agitator , bearings , stirrer bearing , vibrator
bearing and offset driver shaft for eccentric movement.
• Motor runs at a speed of 1450 rpm.
• Motor is arranged vertically on the frame and coupled on to the
driver shaft and is connected off-centre to the vibrator bearing
on the vibrating disc plate.
MED-VAST TC 22
JOURNAL :4
A THREE STACK MECHANICAL SIEVE
SHAKER FOR DETERMINING AGGREGATES
• The size distribution of dry soil aggregates provides
information on soil’s physical structure
• Aggregates size distribution of soil is usually determined by
either wet sieving or dry sieving.
• Determining aggregates size distribution of a soil by hand is a
very laborious process in order to simplify the process
mechanical shakers are developed.
MED-VAST TC 23
MED-VAST TC 24
CONSTRUCTION
• There is rigid immobile load bearing frame(consist of base
frame front support vertical support U support and top bar)
• Three pins rigidly attached to base frame which support a big
ring
• This ring has series of evenly spaced cam like elevations
• Energy is transferred from 14 HP motor to the driven shaft by a
linked belt and pulley system
• Each soil sieving stack consist of 7 sieve ranging from sieve no.
4 to 200
MED-VAST TC 25
PRINCIPLE OF OPERATION
• Soil to be sieved Is places in the top bowl
• Energy is transferred to the shaft with the soil sieve bases assembly
• The reciprocating vertical motion provides the sieving action
• If the system is shaken long enough eventually only soil particles
which are larger than the mesh size will be left in each sieve.
Result and discussion
• During the testing the constructed three stack mechanical shaker
produce a smooth oscillating
• Removal and placement of sieves was easier using the new machine
MED-VAST TC 26
JOURNAL :5
SCREEN SIEVES
CLASSIFICATION OF SOILS
• Pedology : the investigation of soil particles is part of soil
science
• The screen sieve kit is used for the separation of soils with
respect to their various particle property
• Screen sieve kit consist of various meshes(6 dia and mesh sizes
#5,#10,#60,#230
• Several experiments has been conducted
MED-VAST TC 27
EXPERIMENT 1
• Separation of soil particles
• This experiment had been conducted to find different sand
particles (long, sandy ,separation of slit from clay)
RESULT
1. Coarse particles
2. Separation of slit from clay
3. How the size of particle effect the moisture content
MED-VAST TC 28
EXPERIMENT 2
• Examining permeability and capillary water in earth material
MED-VAST TC 29
• The speed with which the water moves through a material is
termed permeability
• Materials used :
1. funnel
2. Stop watch
3. Beaker
• The amount of water trapped between the particles as capillary
water or soil water can be determined
MED-VAST TC 30
RESULT
• The funnel containing the fine gravel will drain in the shortest
time and thus have the greatest permeability
• The clay and slit particles have the greatest amount of capillary
water remaining
MED-VAST TC 31
PROJECT OBJECTIVE.
There are several objective of this project as follow:
• To design and fabricate new sieve machine
• Small and portable sieve machine
• Sieving into different size and grade
MED-VAST TC 32
PROJECT DESCRIPTION
MED-VAST TC 33
SAND SCREENING MACHINE
• To design sieve machine that can sieve sand to different size.
• Problem that often faced is that some product required different size of
sand to fulfil the quality level needed.
• Through this design user can save time sieving sand and cut the cost to
order the required size of sand.
• This machine may sieve the sand with safety and quick over use
conventional way
• This machine may sieve various of size sand and cut time and cost
MED-VAST TC 34
CONSTRUCTION
• This machine utilizes a crank for the reciprocating motion.
• The main components are a frame, motor, connecting plate and a sieve.
• The sieve is attached on the connecting plate, which reciprocates with
the help of a crank.
• The crank is powered by an electric motor.
• Rollers are provided to guide as well as to reduce the friction for the
movement of the connecting plate.
MED-VAST TC 35
DESIGN
MED-VAST TC 36
WORKING
• When the AC supply is switched ON, the motor starts to rotate with a
required RPM.
• The crank which is connected to the motor slides within the connecting
plate.
• The connecting plate attached to the sieve reciprocates.
• Rollers helps in the easy motion of the sieve.
MED-VAST TC 37

Sieving machine (1)

  • 1.
    SAND SCREENING MACHINE MORE WORK….LESSEFFORT…. VIDYA ACADEMY OF SCIENCE & TECHNOLOGY TECHNICAL CAMPUS, KILIMANOOR MED-VAST TC 1
  • 2.
    INTRODUCTION • Sand ScreeningMachine is also called Sand Sieving Machine. • Sand is one of the most important thing in industrial world. Now a days the industry need the sand that are already been process known as sand product. As we know the sand mixture with variety other component such as dirt and metal. • As we know the way sand is been collected still used the conversional way such as sieving using hand or machine. And human energy is needed to run the process. So to make the process more efficient new technology is needed to help increase the productivity so the human power can be reduce and also can cut the cost of the process MED-VAST TC 2
  • 3.
    INTRODUCTION • Sand orany mixture usually comes in different size and grid since some product required different size of sand or mixture that why this machine been design to sieve the sand or sub stand into different size depend on requirement needed. • The problem of size of sand in the market available. Need to spend more money if we want the sand in specific size or category it will increase the budget and time to wait the supplier preparing the goods. MED-VAST TC 3
  • 4.
    INTRODUCTION • Now dayspeople always prefer the most suitable way to cut their cost and time. Example in a construction where they have to finish the work before the due date. This might be a problem. • However, sometime in big company there are high tech machine that can do this work sieving any sub stand or mixture. But sometime in construction required a special sieve machine that are comfortable and easy to use. MED-VAST TC 4
  • 5.
    HISTORY OF SIEVEMACHINE • The figure shows the process been use by people before us the ancestor way to sieve the sand • And collect the sand they wanted. This process sieve the sand into it size depending on the size of the net been used. This smooth sand or the product usually use as main material in construction to build building or house. • Smooth sand is required to achieve better quality product example in making sand casting or making any product based on sand. MED-VAST TC 5
  • 6.
  • 7.
    HISTORY OF SIEVEMACHINE • The figure shows modified sieving method. It use handle to rotate and make the process sieving more efficient , mainly use in small manufactured process such as in lab. • Now a days it has been upgrade using motor to replace the human power. Since this machine is important in our daily life it has been upgrade one bye one. And been marked almost all over the world. MED-VAST TC 7
  • 8.
  • 9.
    HISTORY OF SIEVEMACHINE • The figure shows modern sieve machine. Using the electrical motor it vibrate as it mechanism It has many different size layer so the sand comes in variety size. We just need to chose the size. The magnet also is installed in this machine to remove the any metal substance. Because metal can cause corrosion. MED-VAST TC 9
  • 10.
  • 11.
  • 12.
    JOURNAL :1 SAND SCREENINGAND WASHING MACHINE (Vaibhav V. Patil Department of Mechanical Engineering, K. D. K. College of Engineering, Nagpur, India Sandeep Raut M. Tech CAD/CAM., Symbiosis Institute of Technology, Pune, India) • Important constituent of concrete is natural sand which is expensive and scarce • Crushing natural stone to desired size-easiest and cheapest way • Screening is the process of removing larger sand particles and impurities • By screening, strength and quality of concrete increases MED-VAST TC 12
  • 13.
    CONSTRUCTION AND WORKING •Sand to be screened filled in the drum using hopper • Drum is mounted on a shaft driven by electric motor • When the drum rotates then sand particles move randomly and passes through the net. • Here the process is used for screening sand size of 7.5 micron to 4.5mm • The drum is inclined for good movement of the sand by gravity process MED-VAST TC 13
  • 14.
    MAIN PARTS • Drum •Screening net • Shaft • Motor • Hopper MED-VAST TC 14 SCREENING
  • 15.
    WASHING PARTS • Container • Screwconveyor • Water jet • Ejection blades MED-VAST TC 15
  • 16.
    WORKING • Dust andother impurities are removed with help of water jet. • Screw conveyor is fitted inside container which is connected to a motor • With the movement of conveyor sand and water flows in the forward direction • Washed sand gets collected in the collector. • Unused sand and water is drained out MED-VAST TC 16
  • 17.
    COMBINING SCREENING ANDWASHING PROCESS MED-VAST TC 17
  • 18.
    JOURNAL 2 : DESIGN,CONSTRUCTION AND TESTING OF DRY SAND SIEVING MACHINE (Department Of Mechanical Engineering, Federal University Of Technology, Minna, Nigeria) • The journal reports on the design, construction and testing of a dry sand sieving machine. • The size distribution is often critical to the quality of casting. PARTS • Main frame • Hopper • Different size mesh • The machine drives a vibrator through v belt by the power of a motor • Includes vibrational absorber MED-VAST TC 18
  • 19.
    RESULT • Automatic sandsieving machine has been designed mainly for dry sand at size between .9mm to .01mm • Length of belt is calculated as 422mm and 8mm allowance also provided MED-VAST TC 19
  • 20.
    JOURNAL :3 OGI SIEVINGMACHINE (O.E .Simolowo and O.O. Adeniji Department of Mechanical Engineering, University of Ibadan, Ibadan, Nigeria esimmar@yahoo.com) • It is a design of suction sieving machine for corn slurry sieving due to inadequate pressure drop this sieving machine is migrated to vibration sieving machine. • The advantage of vibration sieving machine over suction sieving machine are high rated filtration, simplified assembly easy serviceable and can be maintained with noncorrosive material • It is also used as multipurpose and extensive application for processing various slurry products. MED-VAST TC 22
  • 21.
    CONSTRUCTION PARTS • Basic frame •Electric motor • Sieve container • Water stand • Water container • Vibrating disc plate • Hopper • Water hose • spout MED-VAST TC 21
  • 22.
    WORKING • The motormechanism provides required torque for the vibration in the whole system • It comprises of arrangement of electric motor driver pulley, driven pulley , belt agitator , bearings , stirrer bearing , vibrator bearing and offset driver shaft for eccentric movement. • Motor runs at a speed of 1450 rpm. • Motor is arranged vertically on the frame and coupled on to the driver shaft and is connected off-centre to the vibrator bearing on the vibrating disc plate. MED-VAST TC 22
  • 23.
    JOURNAL :4 A THREESTACK MECHANICAL SIEVE SHAKER FOR DETERMINING AGGREGATES • The size distribution of dry soil aggregates provides information on soil’s physical structure • Aggregates size distribution of soil is usually determined by either wet sieving or dry sieving. • Determining aggregates size distribution of a soil by hand is a very laborious process in order to simplify the process mechanical shakers are developed. MED-VAST TC 23
  • 24.
  • 25.
    CONSTRUCTION • There isrigid immobile load bearing frame(consist of base frame front support vertical support U support and top bar) • Three pins rigidly attached to base frame which support a big ring • This ring has series of evenly spaced cam like elevations • Energy is transferred from 14 HP motor to the driven shaft by a linked belt and pulley system • Each soil sieving stack consist of 7 sieve ranging from sieve no. 4 to 200 MED-VAST TC 25
  • 26.
    PRINCIPLE OF OPERATION •Soil to be sieved Is places in the top bowl • Energy is transferred to the shaft with the soil sieve bases assembly • The reciprocating vertical motion provides the sieving action • If the system is shaken long enough eventually only soil particles which are larger than the mesh size will be left in each sieve. Result and discussion • During the testing the constructed three stack mechanical shaker produce a smooth oscillating • Removal and placement of sieves was easier using the new machine MED-VAST TC 26
  • 27.
    JOURNAL :5 SCREEN SIEVES CLASSIFICATIONOF SOILS • Pedology : the investigation of soil particles is part of soil science • The screen sieve kit is used for the separation of soils with respect to their various particle property • Screen sieve kit consist of various meshes(6 dia and mesh sizes #5,#10,#60,#230 • Several experiments has been conducted MED-VAST TC 27
  • 28.
    EXPERIMENT 1 • Separationof soil particles • This experiment had been conducted to find different sand particles (long, sandy ,separation of slit from clay) RESULT 1. Coarse particles 2. Separation of slit from clay 3. How the size of particle effect the moisture content MED-VAST TC 28
  • 29.
    EXPERIMENT 2 • Examiningpermeability and capillary water in earth material MED-VAST TC 29
  • 30.
    • The speedwith which the water moves through a material is termed permeability • Materials used : 1. funnel 2. Stop watch 3. Beaker • The amount of water trapped between the particles as capillary water or soil water can be determined MED-VAST TC 30
  • 31.
    RESULT • The funnelcontaining the fine gravel will drain in the shortest time and thus have the greatest permeability • The clay and slit particles have the greatest amount of capillary water remaining MED-VAST TC 31
  • 32.
    PROJECT OBJECTIVE. There areseveral objective of this project as follow: • To design and fabricate new sieve machine • Small and portable sieve machine • Sieving into different size and grade MED-VAST TC 32
  • 33.
  • 34.
    SAND SCREENING MACHINE •To design sieve machine that can sieve sand to different size. • Problem that often faced is that some product required different size of sand to fulfil the quality level needed. • Through this design user can save time sieving sand and cut the cost to order the required size of sand. • This machine may sieve the sand with safety and quick over use conventional way • This machine may sieve various of size sand and cut time and cost MED-VAST TC 34
  • 35.
    CONSTRUCTION • This machineutilizes a crank for the reciprocating motion. • The main components are a frame, motor, connecting plate and a sieve. • The sieve is attached on the connecting plate, which reciprocates with the help of a crank. • The crank is powered by an electric motor. • Rollers are provided to guide as well as to reduce the friction for the movement of the connecting plate. MED-VAST TC 35
  • 36.
  • 37.
    WORKING • When theAC supply is switched ON, the motor starts to rotate with a required RPM. • The crank which is connected to the motor slides within the connecting plate. • The connecting plate attached to the sieve reciprocates. • Rollers helps in the easy motion of the sieve. MED-VAST TC 37