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Introduction to our services
History: A Continuous Path Upwards
2
120
200
280
380
440 460 479 500
550
0
100
200
300
400
500
600
2010 2011 2012 2013 2014 2015 2016 2017 2018
Manpower Evolution
2007
Establishment of SAE
for maintenance of
Airbus A320 and
Boeing 737
2011
Airbus acquired 40%
ownership and have
management board
control
2013
Increase its scope of
services on A320,
ATR72/42 Family,
A400M and
Component Repair
New maintenance
hangar and painting
hangar. Additional
capacity of 3 Aircraft
2015
Airbus acquires 100%
ownership
2017
Regulatory Approval – Regional and International
3
Sepang
Aircraft
Engineering
EASA
Part 145
AS/EN9110
AS/EN9120
Australia
Vietnam
Thailand
Singapore
Philippines
Myanmar
Malaysia
Indonesia
Regulatory Approval
Cayman Islands
Laos
EASA
Part 145
India
China
Nepal
Cambodia
FAA*
*Limited to radomes
4
• Located in the heart of South East Asia at Kuala Lumpur International Airport with
easy access and major hub for airlines and cargo in the region
• Constant growth and strong resiliency to challenges
• Full support from Airbus to expand SAE capabilities in the region
• Airbus Customer Services Malaysia located on the same site to better serve our
customers
• Selected as part of the Airbus Corporate Jet Service Centre Network
• Focus on A320, including NEO, Family (80% in the region with 6% annual
growth), and ATR 42/72
• Maintenance, Repair and Overhaul solutions based on a competitive and
talented pool of resources
Jetstar E&M presentation5
• 25% CAGR over the last 5 years
• Capacity expanded (new hangar) to accommodate up to 9 A320/ ATR 72/42
• Airframe checks capabilities: ‘C’ checks C01-12 years Overhaul, Lease Return Checks
• A/C Painting, standard to complex livery
0
100
200
300
400
500
600
2008 2010 2012 2014 2016 2018
A320 Cumulative checks
Benefits
• A320 Specialised team
• Quality at competitive price
• Competitive TAT
Ramp Up
Our Capabilities
6
Benefits
• Cabin one stop shop.
• Tailored solutions to meet
customer’s budget
Benefits
• Management of complex
structure repairs
• Proximity with Airbus
Engineering
• Working Party
Benefits
• Complex composite repair capability
• NDT capabilities
• Cost saving
• TAT reduction
• Airbus Radome Repair Centre (All Airbus model)
• Propeller Brake for ATR (Ratier OEM)
• Pilot and 3rd Occupant seat
• Composite Repairs
• Cargo (floor, side & ceiling) panels re-core
• NDT. Including Phase Array and Pulse thermography
Component Repair & Support ShopCabin
Cabin retrofit
Wifi, Satcom, Fomax, Flightlink.
Comprehensive refurbishment
Wing Rib Boom Retrofit (partnership with Airbus)
Sharklets Modification
Skin change due to tail strike / corrosion
Wing Top skin repair
Major Structure Repair
7
Airbus Approved Radome Repair Center
RADOME REPAIR
A320
A330/
A340
Type of Repair
✓ Inspection & Testing
✓ Repair
✓ Overhaul
✓ Modification
Approval Certificates
▪ CAAM
▪ EASA
▪ CAAS
▪ CAAC
▪ CASA
▪ CAAT
▪ DGCA
INDONESIA
▪ DGCA INDIA
Major Asian authority
approvals available
A350
A380
8
PILOT SEAT REPAIR
Part Number
▪ TAAI1-03XX Series
▪ TAAI2 Series
▪ TAAI3-03XX Series
▪ TAAI4 Series (Q2 2019)
▪ 3A063-0080 Series
▪ 3A063-0079 Series
▪ TAAI8 Series (Q2 2019)
Type of Repair Aircraft Type
✓ Inspection & Testing
✓ Repair & Replacement
✓ Overhaul
✓ Modification
❖ ATR
❖ A320
❖ A350 (Q2 2019)
❖ A380 (Q2 2019)
Approval Certificates
▪ EASA
▪ CAAM
▪ CAAS
▪ CAAC
▪ CAAT
Major Asian authority approvals
available.
9
RATIER-FIGEAC Licensed Repair Facility
PROPELLER BRAKE REPAIR
Our Services:
▪ Ratier-Figeac brake type FE159 & FE201
for ATR 42/72 aircraft
▪ Recertification, test and repair
▪ Exchange services
▪ EASA Form 1, CAAM and major Asian
authority approvals
▪ OEM Manufacturer standard repair
10
Aircraft Livery Painting
• Complete Paint Strip (Chemical/Mechanical and
refinish
• Highly Experienced and skilled aircraft painters
• High Quality Finishing
• Long-term experience and competence
• Customized solutions include:
➢ Full/Partial Painting/Rubdown
➢ Spraying of Airframe & Parts.
➢ Base Coat Clear Coat/Mica coating systems available
10
11
Aircraft Lease Return/End of Lease
• Maintenance and Airworthiness, including Skin
mapping, Dents and Buckles Reports
• Airframe repair, Engine and landing gear replacement.
• Aircraft Painting
• SB/AD implementation
• Cabin/Cargo refurbishment
• Aircraft Records Documentation
• Major and Minor Repairs/Alterations,
• Modifications Including STCs Repair Data
• Boroscope Inspection
• Export CoA facilitation
• Country registration/deregistration
11
12
LEADING EDGE DE-ICER BOOT REPAIR
Part Number
S551720XXXXXXX
S574100XXXXXXX
S574120XXXXXXX
S574121XXXXXXX
S574150XXXXXXX
S004101XXXXXXX
S004104XXXXXXX
Our Capabilities:
▪ ATR 72
▪ Inspection & testing, repair &
replacement
▪ EASA/CAAM release certificate
▪ Comprehensive solution
• At our fully equipped facilities
• Onsite Support
• Outstation
NDT SERVICES
• Liquid Penetrant Testing (PT)
• Magnetic Particle Testing (MT)
• Ultrasonic Testing (UT)
• Eddy Current Testing (ET)
• Thermography
EASA D1 Rating
CAA MALAYSIA rating
CASA Australia
CAA NEPAL
CAA PHILIPPINES
CAA SINGAPORE
CAA THAILAND
CAA CAYMAN ISLAND
CAA VIETNAM
DCA LAOS
DCA MYANMAR
DGCA INDIA
DGCA INDONESIA
SSCA CAMBODIA
NON-DESTRUCTIVE
TESTING (NDT) SERVICES
• Magnetic Bench- Coil &
Direct Current
• Portable Yorke (ON-SITE)
NON-DESTRUCTIVE
TESTING (NDT) SERVICES
MAGNETIC PARTICLE INSPECTION
• Pulse Echo Technique
• Woodpecker Inspection
• Phased Array Ultrasonic Testing (PAUT)
• Thickness Measurement
• ELCH Inspection
• Transient Acoustic Propagation Test (TAP)
EDDY CURRENT TESTING• HFEC Surface, Rototest Inspection
• Conductivity Check
• Paint Thickness
• Subsurface Low Frequency Test
ULTRASONIC TESTING
EDDY CURRENT TESTING
• Level 2, 3, and 4 sensitivity.
• Portable (ON-SITE) and stationary
• In house Workshop
FLUOROSCENT PENETRANT INSPECTION
INFRARED TERMOGRAPHY TESTING
• Water ingression on
Airbus A320 Rudder/Elevator
Part 145 approved
repair station for
Airbus A320 series &
ATR
50.000 m2 Modern
and fully equipped
facilities
• Two separate
maintenance hangars
• One dedicated eco-
friendly closed-door
painting hangar
Mission
Provide Maintenance, Repair and Overhaul (MRO) solutions
based on a competitive and talented pool of resources
Sepang Aircraft Engineering – SAE
Facilities
550+
employees
Kuala Lumpur
International Airport
2007: Operation start
date
6A320bays
3A320bays
1A320painting
bay
Sepang Aircraft Engineering – SAE
Organisation
Pierre Y. REVILLE
Chief Executive Officer
PROGRAM ORGANISATION
John LEE
Vice President
Program Organisation
Norman WONG
Head
Production
PRODUCTION
C
Chow Leah TO
Vice President
Commercial
COMMERCIALBobby LEE
Chief Financial Officer
FINANCE
QUALITY ASSURANCE
Ahmad Kamal Samsuddin
Vice President
Human Capital
HUMAN CAPITAL
Nor Azman Huzir
Senior Manager
Warehouse & Logistics
MATERIAL
FACILITY & SECURITY
CEO
CEO OFFICE
Joanne LOO
Executive Assistant
Chow Ti LIAW
Manager
BEST
BUSINESS EXCELLENCE
STRATEGIC TRANSFORMATION
Kean Shiung CHIN
Head
QA & Safety
Nizamudin MAJID
Head
Facility & Security
Our Customers
17
SEPANG AIRCRAFT ENGINEERING - SUPPORTING THE AIRLINES
Reactive
Proactive
Adaptive
Capability to
offer Turnkey -
Space Flex
solutions with
Airbus support
Flexibility
Strong
Trusting
relationships
Dedicated
Support
Competitive
prices & TAT
on Upgrades
and Services
Our Accomplishments
Since 2007 more than 600 ‘C’ checks, from C01 up to 12 Years Check, performed successfully
for the A320 Family
Since 2007 over 45 ‘C’ Checks and Heavy Maintenance performed on ATR Family
Over 60 Lease Return Back and Transition Checks Support accomplished
Long term contracts retention with our main customers AirAsia Group, Scoot, IndiGo, Vietjet,
Jetstar and Aircalin.
Customer Satisfaction Positive Feedbacks
19
Thank You

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Sepang Aircraft Engineering Corporate Presentation 2018

  • 2. History: A Continuous Path Upwards 2 120 200 280 380 440 460 479 500 550 0 100 200 300 400 500 600 2010 2011 2012 2013 2014 2015 2016 2017 2018 Manpower Evolution 2007 Establishment of SAE for maintenance of Airbus A320 and Boeing 737 2011 Airbus acquired 40% ownership and have management board control 2013 Increase its scope of services on A320, ATR72/42 Family, A400M and Component Repair New maintenance hangar and painting hangar. Additional capacity of 3 Aircraft 2015 Airbus acquires 100% ownership 2017
  • 3. Regulatory Approval – Regional and International 3 Sepang Aircraft Engineering EASA Part 145 AS/EN9110 AS/EN9120 Australia Vietnam Thailand Singapore Philippines Myanmar Malaysia Indonesia Regulatory Approval Cayman Islands Laos EASA Part 145 India China Nepal Cambodia FAA* *Limited to radomes
  • 4. 4 • Located in the heart of South East Asia at Kuala Lumpur International Airport with easy access and major hub for airlines and cargo in the region • Constant growth and strong resiliency to challenges • Full support from Airbus to expand SAE capabilities in the region • Airbus Customer Services Malaysia located on the same site to better serve our customers • Selected as part of the Airbus Corporate Jet Service Centre Network • Focus on A320, including NEO, Family (80% in the region with 6% annual growth), and ATR 42/72 • Maintenance, Repair and Overhaul solutions based on a competitive and talented pool of resources
  • 5. Jetstar E&M presentation5 • 25% CAGR over the last 5 years • Capacity expanded (new hangar) to accommodate up to 9 A320/ ATR 72/42 • Airframe checks capabilities: ‘C’ checks C01-12 years Overhaul, Lease Return Checks • A/C Painting, standard to complex livery 0 100 200 300 400 500 600 2008 2010 2012 2014 2016 2018 A320 Cumulative checks Benefits • A320 Specialised team • Quality at competitive price • Competitive TAT Ramp Up
  • 6. Our Capabilities 6 Benefits • Cabin one stop shop. • Tailored solutions to meet customer’s budget Benefits • Management of complex structure repairs • Proximity with Airbus Engineering • Working Party Benefits • Complex composite repair capability • NDT capabilities • Cost saving • TAT reduction • Airbus Radome Repair Centre (All Airbus model) • Propeller Brake for ATR (Ratier OEM) • Pilot and 3rd Occupant seat • Composite Repairs • Cargo (floor, side & ceiling) panels re-core • NDT. Including Phase Array and Pulse thermography Component Repair & Support ShopCabin Cabin retrofit Wifi, Satcom, Fomax, Flightlink. Comprehensive refurbishment Wing Rib Boom Retrofit (partnership with Airbus) Sharklets Modification Skin change due to tail strike / corrosion Wing Top skin repair Major Structure Repair
  • 7. 7 Airbus Approved Radome Repair Center RADOME REPAIR A320 A330/ A340 Type of Repair ✓ Inspection & Testing ✓ Repair ✓ Overhaul ✓ Modification Approval Certificates ▪ CAAM ▪ EASA ▪ CAAS ▪ CAAC ▪ CASA ▪ CAAT ▪ DGCA INDONESIA ▪ DGCA INDIA Major Asian authority approvals available A350 A380
  • 8. 8 PILOT SEAT REPAIR Part Number ▪ TAAI1-03XX Series ▪ TAAI2 Series ▪ TAAI3-03XX Series ▪ TAAI4 Series (Q2 2019) ▪ 3A063-0080 Series ▪ 3A063-0079 Series ▪ TAAI8 Series (Q2 2019) Type of Repair Aircraft Type ✓ Inspection & Testing ✓ Repair & Replacement ✓ Overhaul ✓ Modification ❖ ATR ❖ A320 ❖ A350 (Q2 2019) ❖ A380 (Q2 2019) Approval Certificates ▪ EASA ▪ CAAM ▪ CAAS ▪ CAAC ▪ CAAT Major Asian authority approvals available.
  • 9. 9 RATIER-FIGEAC Licensed Repair Facility PROPELLER BRAKE REPAIR Our Services: ▪ Ratier-Figeac brake type FE159 & FE201 for ATR 42/72 aircraft ▪ Recertification, test and repair ▪ Exchange services ▪ EASA Form 1, CAAM and major Asian authority approvals ▪ OEM Manufacturer standard repair
  • 10. 10 Aircraft Livery Painting • Complete Paint Strip (Chemical/Mechanical and refinish • Highly Experienced and skilled aircraft painters • High Quality Finishing • Long-term experience and competence • Customized solutions include: ➢ Full/Partial Painting/Rubdown ➢ Spraying of Airframe & Parts. ➢ Base Coat Clear Coat/Mica coating systems available 10
  • 11. 11 Aircraft Lease Return/End of Lease • Maintenance and Airworthiness, including Skin mapping, Dents and Buckles Reports • Airframe repair, Engine and landing gear replacement. • Aircraft Painting • SB/AD implementation • Cabin/Cargo refurbishment • Aircraft Records Documentation • Major and Minor Repairs/Alterations, • Modifications Including STCs Repair Data • Boroscope Inspection • Export CoA facilitation • Country registration/deregistration 11
  • 12. 12 LEADING EDGE DE-ICER BOOT REPAIR Part Number S551720XXXXXXX S574100XXXXXXX S574120XXXXXXX S574121XXXXXXX S574150XXXXXXX S004101XXXXXXX S004104XXXXXXX Our Capabilities: ▪ ATR 72 ▪ Inspection & testing, repair & replacement ▪ EASA/CAAM release certificate ▪ Comprehensive solution
  • 13. • At our fully equipped facilities • Onsite Support • Outstation NDT SERVICES • Liquid Penetrant Testing (PT) • Magnetic Particle Testing (MT) • Ultrasonic Testing (UT) • Eddy Current Testing (ET) • Thermography EASA D1 Rating CAA MALAYSIA rating CASA Australia CAA NEPAL CAA PHILIPPINES CAA SINGAPORE CAA THAILAND CAA CAYMAN ISLAND CAA VIETNAM DCA LAOS DCA MYANMAR DGCA INDIA DGCA INDONESIA SSCA CAMBODIA NON-DESTRUCTIVE TESTING (NDT) SERVICES
  • 14. • Magnetic Bench- Coil & Direct Current • Portable Yorke (ON-SITE) NON-DESTRUCTIVE TESTING (NDT) SERVICES MAGNETIC PARTICLE INSPECTION • Pulse Echo Technique • Woodpecker Inspection • Phased Array Ultrasonic Testing (PAUT) • Thickness Measurement • ELCH Inspection • Transient Acoustic Propagation Test (TAP) EDDY CURRENT TESTING• HFEC Surface, Rototest Inspection • Conductivity Check • Paint Thickness • Subsurface Low Frequency Test ULTRASONIC TESTING EDDY CURRENT TESTING • Level 2, 3, and 4 sensitivity. • Portable (ON-SITE) and stationary • In house Workshop FLUOROSCENT PENETRANT INSPECTION INFRARED TERMOGRAPHY TESTING • Water ingression on Airbus A320 Rudder/Elevator
  • 15. Part 145 approved repair station for Airbus A320 series & ATR 50.000 m2 Modern and fully equipped facilities • Two separate maintenance hangars • One dedicated eco- friendly closed-door painting hangar Mission Provide Maintenance, Repair and Overhaul (MRO) solutions based on a competitive and talented pool of resources Sepang Aircraft Engineering – SAE Facilities 550+ employees Kuala Lumpur International Airport 2007: Operation start date 6A320bays 3A320bays 1A320painting bay
  • 16. Sepang Aircraft Engineering – SAE Organisation Pierre Y. REVILLE Chief Executive Officer PROGRAM ORGANISATION John LEE Vice President Program Organisation Norman WONG Head Production PRODUCTION C Chow Leah TO Vice President Commercial COMMERCIALBobby LEE Chief Financial Officer FINANCE QUALITY ASSURANCE Ahmad Kamal Samsuddin Vice President Human Capital HUMAN CAPITAL Nor Azman Huzir Senior Manager Warehouse & Logistics MATERIAL FACILITY & SECURITY CEO CEO OFFICE Joanne LOO Executive Assistant Chow Ti LIAW Manager BEST BUSINESS EXCELLENCE STRATEGIC TRANSFORMATION Kean Shiung CHIN Head QA & Safety Nizamudin MAJID Head Facility & Security
  • 18. SEPANG AIRCRAFT ENGINEERING - SUPPORTING THE AIRLINES Reactive Proactive Adaptive Capability to offer Turnkey - Space Flex solutions with Airbus support Flexibility Strong Trusting relationships Dedicated Support Competitive prices & TAT on Upgrades and Services
  • 19. Our Accomplishments Since 2007 more than 600 ‘C’ checks, from C01 up to 12 Years Check, performed successfully for the A320 Family Since 2007 over 45 ‘C’ Checks and Heavy Maintenance performed on ATR Family Over 60 Lease Return Back and Transition Checks Support accomplished Long term contracts retention with our main customers AirAsia Group, Scoot, IndiGo, Vietjet, Jetstar and Aircalin. Customer Satisfaction Positive Feedbacks 19