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Osmania University
Course : Supply Chain Management
MBA- IV-Semester
Dr. S.V.Bakhtiyari
Principal
Presidency school of management and computer
sciences Hyderabad -India
politeplus@gmail.com
4/9/2022 Dr. Bakhtiyari 1
Learning outcomes
• The Course is aimed at understanding the role
of supply chain in enhancing organizational
efficiency and delivering customer value
• To understand the various drivers of a
successful supply chain strategy and structure
are also addressed in the programme.
• To highlight the significance of lean, green and
agile supply chain management
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Syllabus Outline
• Unit - I: Introduction to supply chain
Management
• Unit - II: Supply Chain Structure and Inventory
in SC
• Unit - III: Role of Transportation in Supply
Chain
• Unit - IV: Information Technology in SCM
• Unit - V: Key Operation Aspects in Supply
Chain
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Supply Chain Management
Supply chain management is the management of
the flow of goods and services and includes all
processes that transform raw materials into final
products. It involves the active streamlining of a
business's supply-side activities to maximize
customer value and gain a competitive advantage in
the marketplace
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Cont…
• SCM encompasses the integrated planning and
execution of processes required to optimize the
flow of materials, information and capital in
functions that broadly include demand planning,
sourcing, production, inventory
management and logistics -- or storage and
transportation. Companies use both business
strategy and specialized software in these
endeavours to create a competitive advantage.
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The 5 essential stages in developing a
successful supply chain
• Stage 1: Plan. Planning involves a wide range
of activities
• Stage 2: Source. This aspect of supply chain
management involves organizing the
procurement of raw materials and
components
• Stage 3: Make
• Stage 4: Deliver
• Stage 5: Return
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SCM-Framework
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Supply chain strategy
• Supply chain strategy is an iterative process that
evaluates the cost- benefit trade-offs among
operational components it also involves
leveraging the core competencies of the
organization to deliver value to the ultimate
customer, the supply chain strategy is a
combination of policies, processes, and
procedures that should be followed to ensure
delivery of the final product from point of
manufacturer to customer
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SCM - Strategy
• The SCM strategy is consist of various
components like
• product flow, financial flow, information flow
• value flow & , risk flow
• Scheduling the logistics process
• Shipment planning
• Financial management
• Regulatory compliance
• Customer service
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• Inventory Management – Demand and Supply
Planning
• Packaging Strategy
• Warehouse management
• Supply Chain Safety and Security
• Distribution and transportation
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Global supply chain
• A global supply chain is a dynamic worldwide
network when a company purchases or uses
goods or services from overseas. It involves
people, information, processes and resources
involved in the production, handling and
distribution of materials and finished products
or providing a service to the customer.
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Value chain
• Value chain refers to the functional activities of a
business that add value to its customers. The
concept was created around 1985 by Michael
Porter
• It consists of primary activities and support
activities, all of which add value to the products
or services offered by the business
• When managing the value chain system, the idea
is to optimize the chain so as to maximize value
while minimizing cost.
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Bullwhip effect
• The bullwhip effect is a distribution channel
phenomenon in which forecasts yield supply
chain inefficiencies. It refers to increasing
swings in inventory in response to shifts in
customer demand as one moves further up the
supply chain
• Distortion in the data pertaining to the degree
of demand as it moves from one to other stage
In the supply china management
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• The bullwhip effect on the supply chain occurs
when changes in consumer demand causes the
companies in a supply chain to order more goods
to meet the new demand. The bullwhip effect
usually flows up the supply chain, starting with
the retailer, wholesaler, distributor, manufacturer
and then the raw materials supplier.
• factors contribute to the bullwhip effect are : lack
of communication and coordination, batch
ordering, price fluctuations, overreaction to
backorders, errors in forecasting, inflated orders,
and product promotions.
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Reducing the Bullwhip Effect
• Collaborate with customers and suppliers.
Another strategy to improve supply chain
effectivity is through better collaboration with
customers and suppliers. ...
• Improve forecast accuracy. ...
• Enable fast decisions with visibility and insight.
• Adopt a demand driven supply chain
management approach.
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AGGREGATE PLANNING
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Aggregate planning is the process of
developing, analyzing, and maintaining a
preliminary, approximate schedule of the
overall operations of an organization. The
aggregate plan generally contains targeted
sales forecasts, production levels,
inventory levels, and customer backlogs.
This schedule is intended to satisfy the
demand forecast at a minimum cost.
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Defined as …
• Aggregate planning involves translating
long-term forecasted demand into specific
production rates and the corresponding
labor requirements for the intermediate
term.
Aggragate
planning
Long term
demand
Production rates
Labour
requirements
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objectives
• Minimize cost / maximize profits
• Maximize customer service
• Minimize inventory investment
• Minimize changes in production rates
• Minimize changes in workforce levels
• Maximize utilization of plant and
equipment
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Aggregate planning process
- Determine demand for each period .
- Determine capacities for each period .
- Identify policies that are pertinent .
- Determine units costs for units produced
.
- Develop alternative plans and compute
costs for each.
- Select the best plan that satisfies
objectives .
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• Demand planning is a multi-step operational
supply chain management SCM process used
to create reliable forecasts. Effective demand
planning can guide users to improve the
accuracy of revenue forecasts, align inventory
levels with peaks and troughs in demand, and
enhance profitability for a given channel or
product.
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Forecasting
• The use of historic data to determine the
direction of future trends. Forecasting is used
by companies to determine how to allocate
their budgets for an upcoming period of time.
This is typically based on demand for the
goods and services it offers, compared to the
cost of producing them. Forecasting also
provides an important benchmark for firms
which have a long-term perspective of
operations.
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Managing Predictable Variability
• Predictable variability is change in demand
that can be forecasted Can cause increased
costs and decreased responsiveness in the
supply chain A firm can handle predictable
variability using two broad approaches:
• Manage supply : using capacity,
inventory, subcontracting, and backlogs
• Manage demand : using short-term price
discounts and trade promotions
•
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II-Unit
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Reverse Supply Chain
• The process of moving goods from their typical
final destination for the purpose of capturing
value, or proper disposal. Remanufacturing and
refurbishing
• It is “the process of planning, implementing, and
controlling the efficient, cost effective flow of
raw materials, in-process inventory, finished
goods and related information from the point of
consumption to the point of origin for the
purpose of recapturing value or proper disposal.
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• reverse logistics manages the reverse movement
of goods, in other words returns management
within supply chain function. Examples
• Return to suppliers
• Resell
• Refurbish/Recondition
• Remanufacture
• Recall
• Recycle
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SCOR –Model
• The supply chain operations reference model
(SCOR) is a management tool used to address,
improve, and communicate supply chain
management decisions within a company and
with suppliers and customers of a company
(1). The model describes the business
processes required to satisfy a customer's
demands
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SCOR is based on six factors
• Plan – Processes that balance aggregate
demand and supply.
• Source – Processes that procure goods and
services
• Make – Processes that transform product to a
finished state
• Deliver – Processes that provide finished
goods and services
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• Return – Processes associated with returning
or receiving returned products for any reason.
These processes extend into post-delivery
customer support.
• Enable – Processes being associated with the
management of the supply chain. These
processes include management of: business
rules, performance, data, resources, facilities,
contracts, supply chain network management
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Unit - III
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Strategic Alliance
Strategic alliances are agreements
between companies (partners) to reach
objectives of a common interest. Alliances
are among the various options which
companies can use to achieve their goals.
They are based on cooperation between
companies.
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Purposes of Strategic Alliances
• Competition is shifting from a "firm versus firm perspective"
to a "supply chain versus supply chain perspective."
Therefore, firms seeking competitive advantage are
participating in cooperative supply chain arrangements, such
as strategic alliances, which combine their individual strengths
& unique resources.
• Enabling a firm to focus resources on its core skills &
competencies while acquiring other components or
capabilities it lacks from the marketplace.
• Alliances can often improve market power of a firm because
either the alliance partner is a customer for the product or
because the distribution channels & buying power of the
partners can be combined
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Purposes of Strategic Alliances cont’d
• Alliances enable buying & supplying firms to combine their
individual strengths & work together to reduce non-value-
adding activities & facilitate improved performance.
• In order for both parties to remain committed to this form of
relationship, mutual benefit must exist (i.e. a "win-win"
relationship)
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Success Factors
• Selection:
– Strategically evaluate which upstream & downstream members
should be included in the supply chain to create a highly
competitive & efficient supply network.
– Selecting strategic partner should be based on company’s goals,
objectives & values system.
– Select partners who have competencies in collaboration & those
who already have a proven ability to work in a collaborative
environment.
• Intention:
Both partners should acknowledge their mutual dependence &
their willingness to work for the survival & prosperity of the
relationship.
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Success Factors cont’d
• Trust:
– Existence of trust in a relationship reduces perception of risk
associated with opportunistic behavior as this generates greater
profits & serve customers better
• Communication:
– Communication is critical for building successful relationships to
achieve the benefits of collaboration as it allows partners to
understand alliance goals, roles, responsibilities & helps with the
sharing & dissemination of individual experiences
• Conflict Resolution:
– Firms should be motivated to engage in joint problem solving as they
are, by definition, linked together to manage an environment that
was more uncertain & turbulent than each one could control.
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Success Factors cont’d
• Developing a focused winning strategy for the alliance:
– Based on distinctive competencies and competitive advantages of the partners
in the selected target market (s).
– To ensure there will not be a goal divergence or conflict between alliance
partners.
– To be able to manage the company cultural challenges that may arise between
the alliance partners.
• Partners should be in vulnerable strategic positions:
– (i.e., in need of resources) or when they are in strong social positions (i.e.,
possess valuable resources to share). seeking complementary or similar
resources for transferring or pooling.
• Progressive learning & value capturing:
– Learning involves significant transfer of tacit, specialized & complex knowledge.
Learning requires close collaboration of both firms to overcome transfer
challenges as knowledge, values, culture and organizational forms.
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Success Factors cont’d
• Respect and protect the brand of each partner.
• Determine and align decision rights:
– To define what decisions are important to the alliance, which partner
should make them and how the decisions will be made and monitored.
• Exit Strategy:
– Agree upon an exit strategy for the alliance. It Is important to have
agreement in advance on how the alliance will be concluded if and
when it may fail and/or when it has fulfilled its mission and achieved its
goals and objectives
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Mistakes Leading to Failure
• Alliance business is viewed internally by one
partner.
• One of the partners is too dependant on the
other’s capabilities.
• Problems and dilemmas of mistrust.
• Cultural & language barriers.
• Collaboration in competitively sensitive areas
can be difficult.
• A clash of egos might occur.
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Types of Strategic Alliances
• Joint Venture: an agreement by two or more parties to form
a single entity to undertake a certain project. Each of the
businesses has an equity stake in the individual business and
share revenues, expenses & profits.
• Outsourcing
• Global Strategic Alliances: working partnerships between
companies (often more than 2) across national boundaries &
increasingly across industries. Sometimes formed between
company & a foreign government, or among companies &
governments
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Types of Strategic Alliances cont’d
• Equity strategic alliance: an alliance in which 2 or
more firms own different percentages of the
company they have formed by combining some of
their resources & capabilities to create a competitive
advantage.
• Non- equity strategic alliance: an alliance in which 2
or more firms develop a contractual-relationship to
share some of their unique resources & capabilities
to create a competitive advantage.
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Types of Strategic Alliances cont’d
• Distributors: Recruiingt distributors, where each one has its own geographical
area or type of product. This ensures that each distributor’s success can be
easily measured against other distributors.
• Distribution Relationships: This is perhaps the most common form of alliance.
Strategic alliances are usually formed because the businesses involved want
more customers. The result is that cross-promotion agreements are
established.
• Product Licensing: This is similar to technology licensing except that the
license provided is only to manufacture and sell a certain product. Usually
each licensee will be given an exclusive geographic area to which they can sell
to. It’s a lower-risk way of expanding the reach of your product compared to
building your manufacturing base and distribution reach.
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Public Private Partnership
A public-private partnership is a
contractual agreement formed
between public and private sector
partners, which allows more private
sector participation than is traditional.
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Another Definition
A public-private partnership exists
when public sector agencies (federal,
state, or local) join with private sector
entities (companies, foundations,
academic institutions or citizens) and
enter into a business relationship to
attain a commonly shared goal that
also achieves objectives of the
individual partners.
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Typical Uses
Contracting with a private company to:
–Renovate
–Construct
–Operate
–Maintain
–And/or Manage
A facility or system
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Benefits
• Expedited project completion
• Project cost savings
• Improved quality
• Use of private resources
• Access to new sources of private
capital
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Basic Dimensions of P3
Shared goals
–Shared resources (time, money,
expertise, people)
–Shared risks
–Shared benefits
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1. Genesis
2. Feasibility
3. Plan & Test
4. Procure
5. Implement
6. Operations
PPP-P
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BENCHMARKING
For Best Practices
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What is Benchmarking
• A method for identifying and importing best
practices in order to improve performance
• The process of learning, adapting, and measuring
outstanding practices and processes from any
organization to improve performance
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Why Benchmark
• Identify opportunities to improve performance
• Learn from others’ experiences
• Set realistic but ambitious targets
• Uncover strengths in one’s own organization
• Better prioritize and allocate resources
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Types of Benchmarking: 1
• Strategic Benchmarking
How public, private, and nonprofit organizations
compare with each other. It moves across
industries and cities to determine what are the
best strategic outcomes.
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Types of Benchmarking: 2
• Performance Benchmarking
How public, private, and nonprofit
organizations compare themselves with each
other in terms of product and service. It
focuses on elements of cost, technical
quality, service features, speed, reliability,
and other performance comparisons.
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Types of Benchmarking: 3
• Process Benchmarking
How public, private, and nonprofit
organizations compare through the
identification of the most effective operating
practices from many organizations that
perform similar work processes.
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Benchmarking Process
Planning
Collecting
Data
Analysis
Improving
Practices
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WAREHOUSING
OR
STOCK KEEPING UNIT
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• Part of firms logistics system that stores products at and
between point of origin and point of consumption.
• Term “Warehousing” is referred as transportation at zero
miles per hour
• Warehousing provides time and place utility for raw
materials, industrial goods, and finished products,
allowing firms to use customer service as a dynamic
value-adding competitive tool.
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THE ROLE OF THE WAREHOUSE IN THE
LOGISTICS SYSTEM
• The warehouse is where the supply chain holds or
stores goods.
• Functions of warehousing include
– Transportation consolidation
– Product mixing
– Docking
– Service
– Protection against contingencies
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TYPE OF WAREHOUSING
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• Public Warehousing
• Private Warehousing
• Contract Warehousing
• Multi-client Warehousing
PRINCIPLES OF WAREHOUSE
LAYOUT DESIGN
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Use one-story facilities
Move goods in a straight line
Use efficient materials-handling
equipment
Use an effective storage plan
Minimize aisle space
Use maximum height of the building
OBJECTIVES OF EFFICIENT
WAREHOUSE OPERATIONS
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• Provide timely customer service.
• Keep track of items so they can be found readily &
correctly.
• Minimize the total physical effort & thus the cost of
moving goods into & out of storage.
• Provide communication links with customers
• Benefits of Warehouse Management
– Provide a place to store & protect inventory
– Reduce transportation costs
– Improve customer service levels
• Complexity of warehouse operation depends on the number
of SKUs handled & the number of orders received & filled.
• Most activity in a warehouse is material handling.
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• Capital costs
— Costs of space & materials handling equipment
• Operating costs
— Cost of labor
— Measure of labor productivity is the number of
units that an operator can move in a day
COSTS OF OPERATING A WAREHOUSE
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WAREHOUSE ACTIVITIES
• Receive goods
• Identify the goods
• Dispatch goods to storage
• Hold goods
• Pick goods
• Marshal shipment
• Dispatch shipment
• Operate an information
system
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Materials Handling
Materials handling is
the art and science of moving,
packing and storing of
substances in any form.
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Objectives of Materials Handling
 To Lowers unit materials handling cost
 To reduce manufacturing cycle time
 To provide better control of the flow of
materials
 To provide better working conditions
 To provide Contribution for better quality by
avoiding damages to products
 To Increase storage capacity
 To provide higher productivity at lower
manufacturing costs
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Material Handling Principles
• Material should be moved as little as possible
• Reduction in time by using shortest routers and
mechanical material handling equipment
• The material movement should be in lots rather
than in individual units
• Design of material handling equipment should be
such that it can increase the effectiveness
• Gravity should be used
• Rehandling and back tracking of materials should
be avoided
• Periodically Repairing ,Maintaince & Checkup of
existing material handling equipments
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Factors affecting the
Selection of
Materials Handling
Equipment
Production
problem
Human element
involved
Capabilities of
the handling
equipment
available
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Production
Problem
Volume of
Production to be
maintained
Layout of plant &
building facilities
Class of
materials to be
handled
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Equipments
Factors
Adaptability
Speed
Space
requirements
Supervision
required
Environment
Cost
Ease of
Maintaince
Power
Load
capacity
Flexibility
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Types of Material Handling Systems
1. Equipments oriented systems :-
a) Convey or Systems
b) Tractor transfer system
c) Fork lift truck
d) Industrial truck system
e) Underground system
2. Material Oriented Systems
a) Unit handling system
b) Bulk handling system
c) Liquid handling system
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3. Methods oriented system
a) Manual systems
b) Automated systems
c) Job shop handling system
d) Mass production system
4. Function oriented system
a) Transportation systems
b) Conveying systems
c) Transferring systems
d) Elevating systems
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Types of Materials Handling Equipment
1. Conveyers
2. Cranes, Elevators and Hoists
3. Industrial Trucks
4. Auxiliary Equipments
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Unit-IV
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Network Design
in the Supply Chain
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Network Design Decisions
• Facility role: What role should each facility play? What
processes should be performed at each facility?
• Facility location: Where should facilities be located?
• Capacity allocation: How much capacity should be allocated to
each facility?
• Market and supply allocation: What markets should each
facility serve? Which supply sources should feed each facility?
• (How many plants, DC’s, retail stores, etc. to build?)
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Phase I: Strategy Considerations
• Understand where is the main emphasis:
– Cost leadership
– Responsiveness
– Product differentiation
• Who are the key competitors at each target market?
• Identify constraints on available capital
• Key mechanisms that will support growth
– Reuse of existing facilities
– Build new facilities
– Partner with other companies (mergers and acquisitions are potential
options here)
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Phase II: Regional facility
configuration
• Important Factors:
• Regional demand
• Production technologies and economies of
scale and scope
• Tariffs and Tax incentives
• Infrastructure factors
• Political, exchange rate and demand risk
• Competitive Environment
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Infrastructure factors
• Availability of skilled labor
• Availability of transportation facilities
– Ports
– Airports
– Rail
– Highways
• Availability of necessary utilities
– Power
– Water
– Sewage
– Telecommunications / IT
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Political, exchange rate and demand
Risks
• Political risks -- Need for:
– Well-defined rules of commerce
– Independent and clear legal systems
– Political stability
• Exchange rate risks: This risk arises from the fact that companies might incur
their costs in one currency and collect their revenues in other currencies.
(e.g., Japanese production under an expensive Yen in the late 80’s / early
90’s; the role of an expensive EURO these days for the American economy)
• Potential protection to exchange rate risk: Build some flexible over-capacity
to the regional facilities so that production is shifted to the lower-cost
regions.
• Demand risk: Comes from extensive demand fluctuation due to regional
economic crises (e.g., Asia markets between 1996-1998) Plant flexibility is
also a potential protection to this type of risk.
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Phases III & IV: Selecting specific
locations
• Important factors
• Infrastructure
• Costs
– Labor
– Materials
– Facilities
– Transport
– Inventory
– Taxes and Tariffs
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Distribution Channels and Supply
Chain Management
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Supply Chains and the
Value Delivery Network
Upstream partners include raw material suppliers,
components, parts, information, finances, and
expertise to create a product or service
Downstream partners include the marketing channels
or distribution channels that look toward the
customer
12-4
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Supply Chains and the
Value Delivery Network
The value delivery network is the firm’s suppliers,
distributors, and ultimately customers who
partner with each other to improve the
performance of the entire system
12-6
Value Delivery Network
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The Nature and Importance of Marketing
Channels
Marketing Channel Defined
Distribution channel is a set of independent
organizations that help make a product or service
available for use or consumption by the consumer
or business users
12-8
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Role of Channel Members in SCM
Connected by types of flows:
• Physical flow of products
• Flow of ownership
• Payment flow
• Information flow
• Promotion flow
12-13
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Channel Design Decisions
• Intensive distribution
• Exclusive distribution
• Selective distribution
12-40
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Channel Management
Channel management involves:
• Selecting channel members
• Managing channel members
• Motivating channel members
• Evaluating channel members
12-48
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HRM functions in SCM
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Issues in Workforce management
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Supplier Relationship
Management
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Definition
The SRM process aligns, provides structures,
and manages the supplier relationships.
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Supplier Relationship Management Description
• Aligns and integrates
• Plans, resources, directs, confirms and adjusts the
relationship between company and key suppliers
• Develops the network bonds of trust, commitment,
cooperation & dependence
• Balances the levels of power within supply networks
• Contract Administration is genesis process for SRM
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Enablers of Supplier Relationship Management
• Effective contract administration processes
• Agreements purposely structured for SRM
• Aligned values between company & Supplier
• Skilled, trained and capable personnel
• Leadership that supports & believes in SRM value
proposition
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Unit-V
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What is Bar code?
A barcode is an optical machine readable representation
of data, which shows data about the object to which it
attaches. Originally barcodes represented data by varying
the widths and spacings of parallel lines, and therefore
was referred to as linear or one-dimensional (1D). Later
they evolved into rectangles, dots, hexagons and other
geometric patterns in two dimensions (2D).
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Bar code technology
• Structured to contain a specific piece of information
• It allows real-time data to be collected accurately and rapidly
• Combination of barcode technology with computer and
application software improves performance, productivity
and profitability
• Two symbologies are used:
Discrete symbology
Continuous symbology
4/9/2022 Dr. Bakhtiyari 104
Inter character gaps
Character 1 Character 2 Character 3 Character 4
Discrete Symbol
4/9/2022 Dr. Bakhtiyari 105
Continuous Symbol
Character 1 Character 2 Character 3
End of next
character
4/9/2022 Dr. Bakhtiyari 106
Types of bar codes
Linear barcodes (1D) Matrix barcodes (2D)
4/9/2022 Dr. Bakhtiyari 107
Linear barcodes
• A linear, 1D barcode is made up of a series of
bars of different specified widths. The number
of bars used in the code are defined by the
type of code used
• Linear code meets the requirements as these
are the codes commonly used throughout the
retail and manufacturing industries, easily
created with simple technology/fonts and
easily generated and referenced within
most barcode software packages.
4/9/2022 Dr. Bakhtiyari 108
Matrix barcodes
• Matrix barcode is a 2D barcode that consists
of cells, rather than bars, arranged in a pattern
(usually square or rectangular). A matrix code
can be incredibly complex storing upto 2,335
characters.
• Matrix barcode is scalable, with commercial
applications as small as 300 micrometres and
as large as a 1 metre (3 ft) square.
4/9/2022 Dr. Bakhtiyari 109
How are bar codes printed?
• To print bar code labels, a label format must be created with
software that supports bar coding. To print bar codes on
documents or reports, the application software needs to
support bar coding or additional programming will be
required.
• After the label or form is designed, it needs to be output on a
printer that is capable of producing bar codes and supports
the specific symbology that is used.
• Because data is encoded using differences between light and
dark (and narrow and wide) elements—which are measured
in mils, or thousands of an inch—a good quality printer is
essential for producing crisp lines and accurate, readable bar
codes.
4/9/2022 Dr. Bakhtiyari 110
Barcode readers
• Barcode reader (or barcode scanner) is an
electronic device for reading printed barcodes.
It consists of a light source, a lens and a light
sensor translating optical impulses into
electrical ones.
4/9/2022 Dr. Bakhtiyari 111
Types of Barcode readers
• Pen-type readers
• Laser scanners
• CCD readers
• Camera-based readers
• Omni-directional barcode scanners
• Cell phone cameras and Smartphone
4/9/2022 Dr. Bakhtiyari 112
Benefits of Barcoding
• Represent unique identity of a product.
• Accuracy of data input. (Error free)
• Aid effective management of resources
• Saves labour my avoiding manual system.
• Real time data collection.
• More accurate despatch.
4/9/2022 Dr. Bakhtiyari 113
Emerging Technologies: RFID
4/9/2022 Dr. Bakhtiyari 114
What is RFID??
• Radio Frequency Identification (RFID)—describes
technologies that use radio waves to automatically
identify people or objects.
• RFID tags can be applied to or incorporated into a
product, animal, or person, for the purpose of
identification using radio waves.
115
RFID Journal. http://www.rfidjournal.com/faq/16/49 Viewed March 30, 2008
4/9/2022 Dr. Bakhtiyari
Parts to the RFID System
• There are three parts to a RFID system:
1. Antenna
• Provides a means of communication and energy to communicate with
RFID tag
• RFID tag passes through field of the antenna and the RFID tag detects
the activation signal from the antenna causing the RFID tag to transmit
the information on the microchip to the transceiver.
– Permanently affixed to a surface or handheld
2. Transceiver
• Has a decoder to interpret the data
3. RFID Tag (Transporter)
• Programmed with information
116
“How RFID Works,” http://www.technology.com/ct/Technology-Article.asp?ArtNum=2 Viewed March 31, 2008
4/9/2022 Dr. Bakhtiyari
4/9/2022 Dr. Bakhtiyari 117
• Transportation refers to the movement of
product from one location to another as it
makes its way from the beginning of supply
chain to the customer.
• Transportation is an important supply chain
driver because products are rarely produced
and consumed in the same location.
Transportation
4/9/2022 Dr. Bakhtiyari 118
Role of transportation in supply chain
management
4/9/2022 Dr. Bakhtiyari 119
Modes of Transportation
Air Water
intermodal
Pipeline
Rail
Road
4/9/2022 Dr. Bakhtiyari 120
Road Transport Advantages:
It is a relatively cheaper mode of transport as compared to other modes.
 It is a flexible mode of transport as loading and unloading is possible at any destination. It
provides door-to-door service.
 It helps to carry goods from one place to another, in places which are not connected by other
means of transport like hilly areas.
Limitations of Road transport:
Due to limited carrying capacity road transport is not economical for long distance
transportation of goods.
 Transportation of heavy goods or goods in bulk by road involves high cost.
4/9/2022 Dr. Bakhtiyari 121
• Air freighting is commonly used by companies
who work with short lead times, or advanced
service levels.
• Air transportation is best suited for small,
high- value items or time sensitive emergency
shipments that have to travel a long distance.
• Air carriers normally move shipments that
have high value but light weight .
Air
4/9/2022 Dr. Bakhtiyari 122
Advantages of Air transportation:
o It is the fastest mode of transport.
o It is very useful in transporting goods to the area, which are not accessible by any
other means.
o Reduces lead time.
o Improved service levels
Disadvantages:
o It is relatively more expensive mode of transport.
o It is not suitable for transporting heavy and bulky goods.
oIt is not suitable for short distance travel.
4/9/2022 Dr. Bakhtiyari 123
• Rail transport uses freight trains for the
delivery of merchandise. Freight trains are
usually powered by diesel, electricity and
steam.
• Rail is suited for bulk shipment of products
like fertilizer, cement, food grains and coal etc.
from the production plant to the warehouses.
Rail
4/9/2022 Dr. Bakhtiyari 124
Advantages of Rail transportation:
 It is relatively faster than road transport.
 It is suitable for carrying heavy goods in large quantities over long distances.
Cost effective.
Limitations of Rail transportation:
 It is relatively expensive for carrying goods over short distances.
 It is not available in remote parts of the country.
 It provides service according to fixed time schedule and is not flexible for loading
or unloading of goods at any place.
4/9/2022 Dr. Bakhtiyari 125
 Water transport uses ships and large commercial vessels that carry
billions of tons of cargo.
 water transport is used primarily for the movement of large bulk
commodity shipments and it is the cheapest mode for carrying such
load.
 Water transport is particularly effective for significantly large
quantities of goods that are non-perishable in nature and for cities or
states that have water access.
Water
4/9/2022 Dr. Bakhtiyari 126
Advantages of water transportation:
 It is a relatively economical mode of transport for bulky and heavy goods.
 The cost of maintaining and constructing routes is very low most of them are
naturally made.
 It promotes international trade.
Disadvantages:
 The depth and navigability of rivers and canals vary and thus, affect operations of
different transport vessels.
 It is a slow moving mode of transport and therefore not suitable for transport of
perishable goods.
It is adversely affected by weather conditions.
 Sea transport requires large investment on ships and their maintenance.
4/9/2022 Dr. Bakhtiyari 127
 Pipeline is used primarily for the transport of crude
petroleum, refined petroleum products and natural gas.
 It include a significant initial fixed cost in setting up the
pipeline and related infrastructure.
 Pipelines are not flexible and this scope is limited with
respect to commodities.
 Unable to transport a variety of materials
Pipeline
4/9/2022 Dr. Bakhtiyari 128
• Intermodal Transportation is use of more than one mode of
transport for the movement of shipment from origin to its
destination.
• Intermodal operation is used two or more mode of transport
to take the advantage of inherent
economies of each and thus
provide the integrated service at
lower cost.
For example: truck/water/rail.
Intermodal Transportation
4/9/2022 Dr. Bakhtiyari 129
Factors influencing
transportation
Economic factor
Technological
factors
Geographical
factors
Environment
factors
4/9/2022 Dr. Bakhtiyari 130
Complaint Handling
4/9/2022 Dr. Bakhtiyari 131
Complaint Handling
4/9/2022 Dr. Bakhtiyari 132
The Nine Stars Exercise
4/9/2022 Dr. Bakhtiyari 133
Objectives
By the end of this module you will be able :
Explain the nature of
complaints
List and describe the
different types of
complaints
List different
complainers and how
to communicate with
them
Describe ways to
resolve complaints
using the LAST
sequence
Explain the process for
documenting
complaints and giving
feedback
Describe ways to build
customer loyalty
through effective
complaint handling
4/9/2022 Dr. Bakhtiyari 134
Definition of Complaint
4/9/2022 Dr. Bakhtiyari 135
Why do Guests not return?
Personal
Attitude
Price
Other Contacts
Move away
Die 1%
3%
5%
Merchandise
9%
14%
68%
4/9/2022 Dr. Bakhtiyari 136
Welcoming Complaints
Complaint Improvement
Satisfied
Customer
Improved
Business
4/9/2022 Dr. Bakhtiyari 137
Complaints are Opportunities
to…
Evaluate how well you
are doing
Identify weak points in
your systems and
processes and put
them right
See situations from the
customer’s point of
view
Improve customer
satisfaction
Create long-term
loyalty
4/9/2022 Dr. Bakhtiyari 138
LAST Approach to handling
complaints
L
Listen Attentively
A
Apologize & Empathize
S
Solve the issue on hand
(Solution provided)
T
Thank the Guest
4/9/2022 Dr. Bakhtiyari 139
Managing Effective Communication
Clear
and calm
voice
Speak
normally
Body
language
•Eye contact
•Calm facial expressions
•Calm, friendly gestures
•Professional posture
•Concerned and interested
Involve
the guest
Managing
Effective
Communication
4/9/2022 Dr. Bakhtiyari 140
Behaviors to Avoid
• Forceful hand
gestures
• Entering
guest’s
personal space
• Defensive body
language
• Raising your
voice
• Bad language
• Confrontational
situations
4/9/2022 Dr. Bakhtiyari 141
Always Remember…
If we don’t take care of our
customers someone else will.
4/9/2022 Dr. Bakhtiyari 142
Retail SCM
4/9/2022 Dr. Bakhtiyari 143
Retail supply chain
• retail supply chain is the processes you use to get
your products to your consumers. It encompasses
everything from obtaining the raw materials to
make your product to delivering that product into
your shoppers’ hands. It encompasses everything
from obtaining the raw materials to make your
product and delivering that product into your
shoppers' hands as fast as possible
4/9/2022 Dr. Bakhtiyari 144
Challenges in retail supply chain
• Tight profit margin.
• Meeting customer expectations.
• Operational efficiency.
• Quality & compliance.
• Omni channel integration
• Automation and Robotics
• Forecasting and Predictive Analytics
• High customer expectations
4/9/2022 Dr. Bakhtiyari 145
4/9/2022 Dr. Bakhtiyari 146
Packaging is a process of providing container or
wrapper to the product for its safety and
transportation, the SCM and packaging are the
two integral elements exists together
Packaging and handling services minimize
product damage and distribution delays. ... Our
services, and the support of our experienced
teams, also means you can stay focused on your
core business. Ensure the quality, integrity and
timely delivery of your cargo.
4/9/2022 Dr. Bakhtiyari 147
4/9/2022 Dr. Bakhtiyari 148
4/9/2022 Dr. Bakhtiyari 149

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SCM.ppt

  • 1. Osmania University Course : Supply Chain Management MBA- IV-Semester Dr. S.V.Bakhtiyari Principal Presidency school of management and computer sciences Hyderabad -India politeplus@gmail.com 4/9/2022 Dr. Bakhtiyari 1
  • 2. Learning outcomes • The Course is aimed at understanding the role of supply chain in enhancing organizational efficiency and delivering customer value • To understand the various drivers of a successful supply chain strategy and structure are also addressed in the programme. • To highlight the significance of lean, green and agile supply chain management 4/9/2022 Dr. Bakhtiyari 2
  • 3. Syllabus Outline • Unit - I: Introduction to supply chain Management • Unit - II: Supply Chain Structure and Inventory in SC • Unit - III: Role of Transportation in Supply Chain • Unit - IV: Information Technology in SCM • Unit - V: Key Operation Aspects in Supply Chain 4/9/2022 Dr. Bakhtiyari 3
  • 4. Supply Chain Management Supply chain management is the management of the flow of goods and services and includes all processes that transform raw materials into final products. It involves the active streamlining of a business's supply-side activities to maximize customer value and gain a competitive advantage in the marketplace 4/9/2022 Dr. Bakhtiyari 4
  • 5. Cont… • SCM encompasses the integrated planning and execution of processes required to optimize the flow of materials, information and capital in functions that broadly include demand planning, sourcing, production, inventory management and logistics -- or storage and transportation. Companies use both business strategy and specialized software in these endeavours to create a competitive advantage. 4/9/2022 Dr. Bakhtiyari 5
  • 6. The 5 essential stages in developing a successful supply chain • Stage 1: Plan. Planning involves a wide range of activities • Stage 2: Source. This aspect of supply chain management involves organizing the procurement of raw materials and components • Stage 3: Make • Stage 4: Deliver • Stage 5: Return 4/9/2022 Dr. Bakhtiyari 6
  • 10. Supply chain strategy • Supply chain strategy is an iterative process that evaluates the cost- benefit trade-offs among operational components it also involves leveraging the core competencies of the organization to deliver value to the ultimate customer, the supply chain strategy is a combination of policies, processes, and procedures that should be followed to ensure delivery of the final product from point of manufacturer to customer 4/9/2022 Dr. Bakhtiyari 10
  • 11. SCM - Strategy • The SCM strategy is consist of various components like • product flow, financial flow, information flow • value flow & , risk flow • Scheduling the logistics process • Shipment planning • Financial management • Regulatory compliance • Customer service 4/9/2022 Dr. Bakhtiyari 11
  • 12. • Inventory Management – Demand and Supply Planning • Packaging Strategy • Warehouse management • Supply Chain Safety and Security • Distribution and transportation 4/9/2022 Dr. Bakhtiyari 12
  • 13. Global supply chain • A global supply chain is a dynamic worldwide network when a company purchases or uses goods or services from overseas. It involves people, information, processes and resources involved in the production, handling and distribution of materials and finished products or providing a service to the customer. 4/9/2022 Dr. Bakhtiyari 13
  • 18. Value chain • Value chain refers to the functional activities of a business that add value to its customers. The concept was created around 1985 by Michael Porter • It consists of primary activities and support activities, all of which add value to the products or services offered by the business • When managing the value chain system, the idea is to optimize the chain so as to maximize value while minimizing cost. 4/9/2022 Dr. Bakhtiyari 18
  • 20. Bullwhip effect • The bullwhip effect is a distribution channel phenomenon in which forecasts yield supply chain inefficiencies. It refers to increasing swings in inventory in response to shifts in customer demand as one moves further up the supply chain • Distortion in the data pertaining to the degree of demand as it moves from one to other stage In the supply china management 4/9/2022 Dr. Bakhtiyari 20
  • 21. • The bullwhip effect on the supply chain occurs when changes in consumer demand causes the companies in a supply chain to order more goods to meet the new demand. The bullwhip effect usually flows up the supply chain, starting with the retailer, wholesaler, distributor, manufacturer and then the raw materials supplier. • factors contribute to the bullwhip effect are : lack of communication and coordination, batch ordering, price fluctuations, overreaction to backorders, errors in forecasting, inflated orders, and product promotions. 4/9/2022 Dr. Bakhtiyari 21
  • 22. Reducing the Bullwhip Effect • Collaborate with customers and suppliers. Another strategy to improve supply chain effectivity is through better collaboration with customers and suppliers. ... • Improve forecast accuracy. ... • Enable fast decisions with visibility and insight. • Adopt a demand driven supply chain management approach. 4/9/2022 Dr. Bakhtiyari 22
  • 24. Aggregate planning is the process of developing, analyzing, and maintaining a preliminary, approximate schedule of the overall operations of an organization. The aggregate plan generally contains targeted sales forecasts, production levels, inventory levels, and customer backlogs. This schedule is intended to satisfy the demand forecast at a minimum cost. 4/9/2022 Dr. Bakhtiyari 24
  • 25. Defined as … • Aggregate planning involves translating long-term forecasted demand into specific production rates and the corresponding labor requirements for the intermediate term. Aggragate planning Long term demand Production rates Labour requirements 4/9/2022 Dr. Bakhtiyari 25
  • 26. objectives • Minimize cost / maximize profits • Maximize customer service • Minimize inventory investment • Minimize changes in production rates • Minimize changes in workforce levels • Maximize utilization of plant and equipment 4/9/2022 Dr. Bakhtiyari 26
  • 27. Aggregate planning process - Determine demand for each period . - Determine capacities for each period . - Identify policies that are pertinent . - Determine units costs for units produced . - Develop alternative plans and compute costs for each. - Select the best plan that satisfies objectives . 4/9/2022 Dr. Bakhtiyari 27
  • 28. • Demand planning is a multi-step operational supply chain management SCM process used to create reliable forecasts. Effective demand planning can guide users to improve the accuracy of revenue forecasts, align inventory levels with peaks and troughs in demand, and enhance profitability for a given channel or product. 4/9/2022 Dr. Bakhtiyari 28
  • 29. Forecasting • The use of historic data to determine the direction of future trends. Forecasting is used by companies to determine how to allocate their budgets for an upcoming period of time. This is typically based on demand for the goods and services it offers, compared to the cost of producing them. Forecasting also provides an important benchmark for firms which have a long-term perspective of operations. 4/9/2022 Dr. Bakhtiyari 29
  • 30. Managing Predictable Variability • Predictable variability is change in demand that can be forecasted Can cause increased costs and decreased responsiveness in the supply chain A firm can handle predictable variability using two broad approaches: • Manage supply : using capacity, inventory, subcontracting, and backlogs • Manage demand : using short-term price discounts and trade promotions • 4/9/2022 Dr. Bakhtiyari 30
  • 32. Reverse Supply Chain • The process of moving goods from their typical final destination for the purpose of capturing value, or proper disposal. Remanufacturing and refurbishing • It is “the process of planning, implementing, and controlling the efficient, cost effective flow of raw materials, in-process inventory, finished goods and related information from the point of consumption to the point of origin for the purpose of recapturing value or proper disposal. 4/9/2022 Dr. Bakhtiyari 32
  • 33. • reverse logistics manages the reverse movement of goods, in other words returns management within supply chain function. Examples • Return to suppliers • Resell • Refurbish/Recondition • Remanufacture • Recall • Recycle 4/9/2022 Dr. Bakhtiyari 33
  • 35. SCOR –Model • The supply chain operations reference model (SCOR) is a management tool used to address, improve, and communicate supply chain management decisions within a company and with suppliers and customers of a company (1). The model describes the business processes required to satisfy a customer's demands 4/9/2022 Dr. Bakhtiyari 35
  • 36. SCOR is based on six factors • Plan – Processes that balance aggregate demand and supply. • Source – Processes that procure goods and services • Make – Processes that transform product to a finished state • Deliver – Processes that provide finished goods and services 4/9/2022 Dr. Bakhtiyari 36
  • 37. • Return – Processes associated with returning or receiving returned products for any reason. These processes extend into post-delivery customer support. • Enable – Processes being associated with the management of the supply chain. These processes include management of: business rules, performance, data, resources, facilities, contracts, supply chain network management 4/9/2022 Dr. Bakhtiyari 37
  • 38. Unit - III 4/9/2022 Dr. Bakhtiyari 38
  • 39. Strategic Alliance Strategic alliances are agreements between companies (partners) to reach objectives of a common interest. Alliances are among the various options which companies can use to achieve their goals. They are based on cooperation between companies. 4/9/2022 Dr. Bakhtiyari 39
  • 40. Purposes of Strategic Alliances • Competition is shifting from a "firm versus firm perspective" to a "supply chain versus supply chain perspective." Therefore, firms seeking competitive advantage are participating in cooperative supply chain arrangements, such as strategic alliances, which combine their individual strengths & unique resources. • Enabling a firm to focus resources on its core skills & competencies while acquiring other components or capabilities it lacks from the marketplace. • Alliances can often improve market power of a firm because either the alliance partner is a customer for the product or because the distribution channels & buying power of the partners can be combined 4/9/2022 Dr. Bakhtiyari 40
  • 41. Purposes of Strategic Alliances cont’d • Alliances enable buying & supplying firms to combine their individual strengths & work together to reduce non-value- adding activities & facilitate improved performance. • In order for both parties to remain committed to this form of relationship, mutual benefit must exist (i.e. a "win-win" relationship) 4/9/2022 Dr. Bakhtiyari 41
  • 42. Success Factors • Selection: – Strategically evaluate which upstream & downstream members should be included in the supply chain to create a highly competitive & efficient supply network. – Selecting strategic partner should be based on company’s goals, objectives & values system. – Select partners who have competencies in collaboration & those who already have a proven ability to work in a collaborative environment. • Intention: Both partners should acknowledge their mutual dependence & their willingness to work for the survival & prosperity of the relationship. 4/9/2022 Dr. Bakhtiyari 42
  • 43. Success Factors cont’d • Trust: – Existence of trust in a relationship reduces perception of risk associated with opportunistic behavior as this generates greater profits & serve customers better • Communication: – Communication is critical for building successful relationships to achieve the benefits of collaboration as it allows partners to understand alliance goals, roles, responsibilities & helps with the sharing & dissemination of individual experiences • Conflict Resolution: – Firms should be motivated to engage in joint problem solving as they are, by definition, linked together to manage an environment that was more uncertain & turbulent than each one could control. 4/9/2022 Dr. Bakhtiyari 43
  • 44. Success Factors cont’d • Developing a focused winning strategy for the alliance: – Based on distinctive competencies and competitive advantages of the partners in the selected target market (s). – To ensure there will not be a goal divergence or conflict between alliance partners. – To be able to manage the company cultural challenges that may arise between the alliance partners. • Partners should be in vulnerable strategic positions: – (i.e., in need of resources) or when they are in strong social positions (i.e., possess valuable resources to share). seeking complementary or similar resources for transferring or pooling. • Progressive learning & value capturing: – Learning involves significant transfer of tacit, specialized & complex knowledge. Learning requires close collaboration of both firms to overcome transfer challenges as knowledge, values, culture and organizational forms. 4/9/2022 Dr. Bakhtiyari 44
  • 45. Success Factors cont’d • Respect and protect the brand of each partner. • Determine and align decision rights: – To define what decisions are important to the alliance, which partner should make them and how the decisions will be made and monitored. • Exit Strategy: – Agree upon an exit strategy for the alliance. It Is important to have agreement in advance on how the alliance will be concluded if and when it may fail and/or when it has fulfilled its mission and achieved its goals and objectives 4/9/2022 Dr. Bakhtiyari 45
  • 46. Mistakes Leading to Failure • Alliance business is viewed internally by one partner. • One of the partners is too dependant on the other’s capabilities. • Problems and dilemmas of mistrust. • Cultural & language barriers. • Collaboration in competitively sensitive areas can be difficult. • A clash of egos might occur. 4/9/2022 Dr. Bakhtiyari 46
  • 47. Types of Strategic Alliances • Joint Venture: an agreement by two or more parties to form a single entity to undertake a certain project. Each of the businesses has an equity stake in the individual business and share revenues, expenses & profits. • Outsourcing • Global Strategic Alliances: working partnerships between companies (often more than 2) across national boundaries & increasingly across industries. Sometimes formed between company & a foreign government, or among companies & governments 4/9/2022 Dr. Bakhtiyari 47
  • 48. Types of Strategic Alliances cont’d • Equity strategic alliance: an alliance in which 2 or more firms own different percentages of the company they have formed by combining some of their resources & capabilities to create a competitive advantage. • Non- equity strategic alliance: an alliance in which 2 or more firms develop a contractual-relationship to share some of their unique resources & capabilities to create a competitive advantage. 4/9/2022 Dr. Bakhtiyari 48
  • 49. Types of Strategic Alliances cont’d • Distributors: Recruiingt distributors, where each one has its own geographical area or type of product. This ensures that each distributor’s success can be easily measured against other distributors. • Distribution Relationships: This is perhaps the most common form of alliance. Strategic alliances are usually formed because the businesses involved want more customers. The result is that cross-promotion agreements are established. • Product Licensing: This is similar to technology licensing except that the license provided is only to manufacture and sell a certain product. Usually each licensee will be given an exclusive geographic area to which they can sell to. It’s a lower-risk way of expanding the reach of your product compared to building your manufacturing base and distribution reach. 4/9/2022 Dr. Bakhtiyari 49
  • 50. Public Private Partnership A public-private partnership is a contractual agreement formed between public and private sector partners, which allows more private sector participation than is traditional. 4/9/2022 Dr. Bakhtiyari 50
  • 51. Another Definition A public-private partnership exists when public sector agencies (federal, state, or local) join with private sector entities (companies, foundations, academic institutions or citizens) and enter into a business relationship to attain a commonly shared goal that also achieves objectives of the individual partners. 4/9/2022 Dr. Bakhtiyari 51
  • 52. Typical Uses Contracting with a private company to: –Renovate –Construct –Operate –Maintain –And/or Manage A facility or system 4/9/2022 Dr. Bakhtiyari 52
  • 53. Benefits • Expedited project completion • Project cost savings • Improved quality • Use of private resources • Access to new sources of private capital 4/9/2022 Dr. Bakhtiyari 53
  • 54. Basic Dimensions of P3 Shared goals –Shared resources (time, money, expertise, people) –Shared risks –Shared benefits 4/9/2022 Dr. Bakhtiyari 54
  • 55. 1. Genesis 2. Feasibility 3. Plan & Test 4. Procure 5. Implement 6. Operations PPP-P 4/9/2022 Dr. Bakhtiyari 55
  • 57. What is Benchmarking • A method for identifying and importing best practices in order to improve performance • The process of learning, adapting, and measuring outstanding practices and processes from any organization to improve performance 4/9/2022 Dr. Bakhtiyari 57
  • 58. Why Benchmark • Identify opportunities to improve performance • Learn from others’ experiences • Set realistic but ambitious targets • Uncover strengths in one’s own organization • Better prioritize and allocate resources 4/9/2022 Dr. Bakhtiyari 58
  • 59. Types of Benchmarking: 1 • Strategic Benchmarking How public, private, and nonprofit organizations compare with each other. It moves across industries and cities to determine what are the best strategic outcomes. 4/9/2022 Dr. Bakhtiyari 59
  • 60. Types of Benchmarking: 2 • Performance Benchmarking How public, private, and nonprofit organizations compare themselves with each other in terms of product and service. It focuses on elements of cost, technical quality, service features, speed, reliability, and other performance comparisons. 4/9/2022 Dr. Bakhtiyari 60
  • 61. Types of Benchmarking: 3 • Process Benchmarking How public, private, and nonprofit organizations compare through the identification of the most effective operating practices from many organizations that perform similar work processes. 4/9/2022 Dr. Bakhtiyari 61
  • 64. • Part of firms logistics system that stores products at and between point of origin and point of consumption. • Term “Warehousing” is referred as transportation at zero miles per hour • Warehousing provides time and place utility for raw materials, industrial goods, and finished products, allowing firms to use customer service as a dynamic value-adding competitive tool. 4/9/2022 Dr. Bakhtiyari 64
  • 65. THE ROLE OF THE WAREHOUSE IN THE LOGISTICS SYSTEM • The warehouse is where the supply chain holds or stores goods. • Functions of warehousing include – Transportation consolidation – Product mixing – Docking – Service – Protection against contingencies 4/9/2022 Dr. Bakhtiyari 65
  • 66. TYPE OF WAREHOUSING 4/9/2022 Dr. Bakhtiyari 66 • Public Warehousing • Private Warehousing • Contract Warehousing • Multi-client Warehousing
  • 67. PRINCIPLES OF WAREHOUSE LAYOUT DESIGN 4/9/2022 Dr. Bakhtiyari 67 Use one-story facilities Move goods in a straight line Use efficient materials-handling equipment Use an effective storage plan Minimize aisle space Use maximum height of the building
  • 68. OBJECTIVES OF EFFICIENT WAREHOUSE OPERATIONS 4/9/2022 Dr. Bakhtiyari 68 • Provide timely customer service. • Keep track of items so they can be found readily & correctly. • Minimize the total physical effort & thus the cost of moving goods into & out of storage. • Provide communication links with customers
  • 69. • Benefits of Warehouse Management – Provide a place to store & protect inventory – Reduce transportation costs – Improve customer service levels • Complexity of warehouse operation depends on the number of SKUs handled & the number of orders received & filled. • Most activity in a warehouse is material handling. 4/9/2022 Dr. Bakhtiyari 69
  • 70. • Capital costs — Costs of space & materials handling equipment • Operating costs — Cost of labor — Measure of labor productivity is the number of units that an operator can move in a day COSTS OF OPERATING A WAREHOUSE 4/9/2022 Dr. Bakhtiyari 70
  • 71. WAREHOUSE ACTIVITIES • Receive goods • Identify the goods • Dispatch goods to storage • Hold goods • Pick goods • Marshal shipment • Dispatch shipment • Operate an information system 4/9/2022 Dr. Bakhtiyari 71
  • 72. Materials Handling Materials handling is the art and science of moving, packing and storing of substances in any form. 4/9/2022 Dr. Bakhtiyari 72
  • 73. Objectives of Materials Handling  To Lowers unit materials handling cost  To reduce manufacturing cycle time  To provide better control of the flow of materials  To provide better working conditions  To provide Contribution for better quality by avoiding damages to products  To Increase storage capacity  To provide higher productivity at lower manufacturing costs 4/9/2022 Dr. Bakhtiyari 73
  • 74. Material Handling Principles • Material should be moved as little as possible • Reduction in time by using shortest routers and mechanical material handling equipment • The material movement should be in lots rather than in individual units • Design of material handling equipment should be such that it can increase the effectiveness • Gravity should be used • Rehandling and back tracking of materials should be avoided • Periodically Repairing ,Maintaince & Checkup of existing material handling equipments 4/9/2022 Dr. Bakhtiyari 74
  • 75. Factors affecting the Selection of Materials Handling Equipment Production problem Human element involved Capabilities of the handling equipment available 4/9/2022 Dr. Bakhtiyari 75
  • 76. Production Problem Volume of Production to be maintained Layout of plant & building facilities Class of materials to be handled 4/9/2022 Dr. Bakhtiyari 76
  • 78. Types of Material Handling Systems 1. Equipments oriented systems :- a) Convey or Systems b) Tractor transfer system c) Fork lift truck d) Industrial truck system e) Underground system 2. Material Oriented Systems a) Unit handling system b) Bulk handling system c) Liquid handling system 4/9/2022 Dr. Bakhtiyari 78
  • 79. 3. Methods oriented system a) Manual systems b) Automated systems c) Job shop handling system d) Mass production system 4. Function oriented system a) Transportation systems b) Conveying systems c) Transferring systems d) Elevating systems 4/9/2022 Dr. Bakhtiyari 79
  • 80. Types of Materials Handling Equipment 1. Conveyers 2. Cranes, Elevators and Hoists 3. Industrial Trucks 4. Auxiliary Equipments 4/9/2022 Dr. Bakhtiyari 80
  • 82. Network Design in the Supply Chain 4/9/2022 Dr. Bakhtiyari 82
  • 83. Network Design Decisions • Facility role: What role should each facility play? What processes should be performed at each facility? • Facility location: Where should facilities be located? • Capacity allocation: How much capacity should be allocated to each facility? • Market and supply allocation: What markets should each facility serve? Which supply sources should feed each facility? • (How many plants, DC’s, retail stores, etc. to build?) 4/9/2022 Dr. Bakhtiyari 83
  • 84. Phase I: Strategy Considerations • Understand where is the main emphasis: – Cost leadership – Responsiveness – Product differentiation • Who are the key competitors at each target market? • Identify constraints on available capital • Key mechanisms that will support growth – Reuse of existing facilities – Build new facilities – Partner with other companies (mergers and acquisitions are potential options here) 4/9/2022 Dr. Bakhtiyari 84
  • 85. Phase II: Regional facility configuration • Important Factors: • Regional demand • Production technologies and economies of scale and scope • Tariffs and Tax incentives • Infrastructure factors • Political, exchange rate and demand risk • Competitive Environment 4/9/2022 Dr. Bakhtiyari 85
  • 86. Infrastructure factors • Availability of skilled labor • Availability of transportation facilities – Ports – Airports – Rail – Highways • Availability of necessary utilities – Power – Water – Sewage – Telecommunications / IT 4/9/2022 Dr. Bakhtiyari 86
  • 87. Political, exchange rate and demand Risks • Political risks -- Need for: – Well-defined rules of commerce – Independent and clear legal systems – Political stability • Exchange rate risks: This risk arises from the fact that companies might incur their costs in one currency and collect their revenues in other currencies. (e.g., Japanese production under an expensive Yen in the late 80’s / early 90’s; the role of an expensive EURO these days for the American economy) • Potential protection to exchange rate risk: Build some flexible over-capacity to the regional facilities so that production is shifted to the lower-cost regions. • Demand risk: Comes from extensive demand fluctuation due to regional economic crises (e.g., Asia markets between 1996-1998) Plant flexibility is also a potential protection to this type of risk. 4/9/2022 Dr. Bakhtiyari 87
  • 88. Phases III & IV: Selecting specific locations • Important factors • Infrastructure • Costs – Labor – Materials – Facilities – Transport – Inventory – Taxes and Tariffs 4/9/2022 Dr. Bakhtiyari 88
  • 89. Distribution Channels and Supply Chain Management 4/9/2022 Dr. Bakhtiyari 89
  • 90. Supply Chains and the Value Delivery Network Upstream partners include raw material suppliers, components, parts, information, finances, and expertise to create a product or service Downstream partners include the marketing channels or distribution channels that look toward the customer 12-4 4/9/2022 Dr. Bakhtiyari 90
  • 91. Supply Chains and the Value Delivery Network The value delivery network is the firm’s suppliers, distributors, and ultimately customers who partner with each other to improve the performance of the entire system 12-6 Value Delivery Network 4/9/2022 Dr. Bakhtiyari 91
  • 92. The Nature and Importance of Marketing Channels Marketing Channel Defined Distribution channel is a set of independent organizations that help make a product or service available for use or consumption by the consumer or business users 12-8 4/9/2022 Dr. Bakhtiyari 92
  • 93. Role of Channel Members in SCM Connected by types of flows: • Physical flow of products • Flow of ownership • Payment flow • Information flow • Promotion flow 12-13 4/9/2022 Dr. Bakhtiyari 93
  • 94. Channel Design Decisions • Intensive distribution • Exclusive distribution • Selective distribution 12-40 4/9/2022 Dr. Bakhtiyari 94
  • 95. Channel Management Channel management involves: • Selecting channel members • Managing channel members • Motivating channel members • Evaluating channel members 12-48 4/9/2022 Dr. Bakhtiyari 95
  • 96. HRM functions in SCM 4/9/2022 Dr. Bakhtiyari 96
  • 97. Issues in Workforce management 4/9/2022 Dr. Bakhtiyari 97
  • 99. Definition The SRM process aligns, provides structures, and manages the supplier relationships. 4/9/2022 Dr. Bakhtiyari 99
  • 100. Supplier Relationship Management Description • Aligns and integrates • Plans, resources, directs, confirms and adjusts the relationship between company and key suppliers • Develops the network bonds of trust, commitment, cooperation & dependence • Balances the levels of power within supply networks • Contract Administration is genesis process for SRM 4/9/2022 Dr. Bakhtiyari 100
  • 101. Enablers of Supplier Relationship Management • Effective contract administration processes • Agreements purposely structured for SRM • Aligned values between company & Supplier • Skilled, trained and capable personnel • Leadership that supports & believes in SRM value proposition 4/9/2022 Dr. Bakhtiyari 101
  • 103. What is Bar code? A barcode is an optical machine readable representation of data, which shows data about the object to which it attaches. Originally barcodes represented data by varying the widths and spacings of parallel lines, and therefore was referred to as linear or one-dimensional (1D). Later they evolved into rectangles, dots, hexagons and other geometric patterns in two dimensions (2D). 4/9/2022 Dr. Bakhtiyari 103
  • 104. Bar code technology • Structured to contain a specific piece of information • It allows real-time data to be collected accurately and rapidly • Combination of barcode technology with computer and application software improves performance, productivity and profitability • Two symbologies are used: Discrete symbology Continuous symbology 4/9/2022 Dr. Bakhtiyari 104
  • 105. Inter character gaps Character 1 Character 2 Character 3 Character 4 Discrete Symbol 4/9/2022 Dr. Bakhtiyari 105
  • 106. Continuous Symbol Character 1 Character 2 Character 3 End of next character 4/9/2022 Dr. Bakhtiyari 106
  • 107. Types of bar codes Linear barcodes (1D) Matrix barcodes (2D) 4/9/2022 Dr. Bakhtiyari 107
  • 108. Linear barcodes • A linear, 1D barcode is made up of a series of bars of different specified widths. The number of bars used in the code are defined by the type of code used • Linear code meets the requirements as these are the codes commonly used throughout the retail and manufacturing industries, easily created with simple technology/fonts and easily generated and referenced within most barcode software packages. 4/9/2022 Dr. Bakhtiyari 108
  • 109. Matrix barcodes • Matrix barcode is a 2D barcode that consists of cells, rather than bars, arranged in a pattern (usually square or rectangular). A matrix code can be incredibly complex storing upto 2,335 characters. • Matrix barcode is scalable, with commercial applications as small as 300 micrometres and as large as a 1 metre (3 ft) square. 4/9/2022 Dr. Bakhtiyari 109
  • 110. How are bar codes printed? • To print bar code labels, a label format must be created with software that supports bar coding. To print bar codes on documents or reports, the application software needs to support bar coding or additional programming will be required. • After the label or form is designed, it needs to be output on a printer that is capable of producing bar codes and supports the specific symbology that is used. • Because data is encoded using differences between light and dark (and narrow and wide) elements—which are measured in mils, or thousands of an inch—a good quality printer is essential for producing crisp lines and accurate, readable bar codes. 4/9/2022 Dr. Bakhtiyari 110
  • 111. Barcode readers • Barcode reader (or barcode scanner) is an electronic device for reading printed barcodes. It consists of a light source, a lens and a light sensor translating optical impulses into electrical ones. 4/9/2022 Dr. Bakhtiyari 111
  • 112. Types of Barcode readers • Pen-type readers • Laser scanners • CCD readers • Camera-based readers • Omni-directional barcode scanners • Cell phone cameras and Smartphone 4/9/2022 Dr. Bakhtiyari 112
  • 113. Benefits of Barcoding • Represent unique identity of a product. • Accuracy of data input. (Error free) • Aid effective management of resources • Saves labour my avoiding manual system. • Real time data collection. • More accurate despatch. 4/9/2022 Dr. Bakhtiyari 113
  • 115. What is RFID?? • Radio Frequency Identification (RFID)—describes technologies that use radio waves to automatically identify people or objects. • RFID tags can be applied to or incorporated into a product, animal, or person, for the purpose of identification using radio waves. 115 RFID Journal. http://www.rfidjournal.com/faq/16/49 Viewed March 30, 2008 4/9/2022 Dr. Bakhtiyari
  • 116. Parts to the RFID System • There are three parts to a RFID system: 1. Antenna • Provides a means of communication and energy to communicate with RFID tag • RFID tag passes through field of the antenna and the RFID tag detects the activation signal from the antenna causing the RFID tag to transmit the information on the microchip to the transceiver. – Permanently affixed to a surface or handheld 2. Transceiver • Has a decoder to interpret the data 3. RFID Tag (Transporter) • Programmed with information 116 “How RFID Works,” http://www.technology.com/ct/Technology-Article.asp?ArtNum=2 Viewed March 31, 2008 4/9/2022 Dr. Bakhtiyari
  • 118. • Transportation refers to the movement of product from one location to another as it makes its way from the beginning of supply chain to the customer. • Transportation is an important supply chain driver because products are rarely produced and consumed in the same location. Transportation 4/9/2022 Dr. Bakhtiyari 118
  • 119. Role of transportation in supply chain management 4/9/2022 Dr. Bakhtiyari 119
  • 120. Modes of Transportation Air Water intermodal Pipeline Rail Road 4/9/2022 Dr. Bakhtiyari 120
  • 121. Road Transport Advantages: It is a relatively cheaper mode of transport as compared to other modes.  It is a flexible mode of transport as loading and unloading is possible at any destination. It provides door-to-door service.  It helps to carry goods from one place to another, in places which are not connected by other means of transport like hilly areas. Limitations of Road transport: Due to limited carrying capacity road transport is not economical for long distance transportation of goods.  Transportation of heavy goods or goods in bulk by road involves high cost. 4/9/2022 Dr. Bakhtiyari 121
  • 122. • Air freighting is commonly used by companies who work with short lead times, or advanced service levels. • Air transportation is best suited for small, high- value items or time sensitive emergency shipments that have to travel a long distance. • Air carriers normally move shipments that have high value but light weight . Air 4/9/2022 Dr. Bakhtiyari 122
  • 123. Advantages of Air transportation: o It is the fastest mode of transport. o It is very useful in transporting goods to the area, which are not accessible by any other means. o Reduces lead time. o Improved service levels Disadvantages: o It is relatively more expensive mode of transport. o It is not suitable for transporting heavy and bulky goods. oIt is not suitable for short distance travel. 4/9/2022 Dr. Bakhtiyari 123
  • 124. • Rail transport uses freight trains for the delivery of merchandise. Freight trains are usually powered by diesel, electricity and steam. • Rail is suited for bulk shipment of products like fertilizer, cement, food grains and coal etc. from the production plant to the warehouses. Rail 4/9/2022 Dr. Bakhtiyari 124
  • 125. Advantages of Rail transportation:  It is relatively faster than road transport.  It is suitable for carrying heavy goods in large quantities over long distances. Cost effective. Limitations of Rail transportation:  It is relatively expensive for carrying goods over short distances.  It is not available in remote parts of the country.  It provides service according to fixed time schedule and is not flexible for loading or unloading of goods at any place. 4/9/2022 Dr. Bakhtiyari 125
  • 126.  Water transport uses ships and large commercial vessels that carry billions of tons of cargo.  water transport is used primarily for the movement of large bulk commodity shipments and it is the cheapest mode for carrying such load.  Water transport is particularly effective for significantly large quantities of goods that are non-perishable in nature and for cities or states that have water access. Water 4/9/2022 Dr. Bakhtiyari 126
  • 127. Advantages of water transportation:  It is a relatively economical mode of transport for bulky and heavy goods.  The cost of maintaining and constructing routes is very low most of them are naturally made.  It promotes international trade. Disadvantages:  The depth and navigability of rivers and canals vary and thus, affect operations of different transport vessels.  It is a slow moving mode of transport and therefore not suitable for transport of perishable goods. It is adversely affected by weather conditions.  Sea transport requires large investment on ships and their maintenance. 4/9/2022 Dr. Bakhtiyari 127
  • 128.  Pipeline is used primarily for the transport of crude petroleum, refined petroleum products and natural gas.  It include a significant initial fixed cost in setting up the pipeline and related infrastructure.  Pipelines are not flexible and this scope is limited with respect to commodities.  Unable to transport a variety of materials Pipeline 4/9/2022 Dr. Bakhtiyari 128
  • 129. • Intermodal Transportation is use of more than one mode of transport for the movement of shipment from origin to its destination. • Intermodal operation is used two or more mode of transport to take the advantage of inherent economies of each and thus provide the integrated service at lower cost. For example: truck/water/rail. Intermodal Transportation 4/9/2022 Dr. Bakhtiyari 129
  • 133. The Nine Stars Exercise 4/9/2022 Dr. Bakhtiyari 133
  • 134. Objectives By the end of this module you will be able : Explain the nature of complaints List and describe the different types of complaints List different complainers and how to communicate with them Describe ways to resolve complaints using the LAST sequence Explain the process for documenting complaints and giving feedback Describe ways to build customer loyalty through effective complaint handling 4/9/2022 Dr. Bakhtiyari 134
  • 135. Definition of Complaint 4/9/2022 Dr. Bakhtiyari 135
  • 136. Why do Guests not return? Personal Attitude Price Other Contacts Move away Die 1% 3% 5% Merchandise 9% 14% 68% 4/9/2022 Dr. Bakhtiyari 136
  • 138. Complaints are Opportunities to… Evaluate how well you are doing Identify weak points in your systems and processes and put them right See situations from the customer’s point of view Improve customer satisfaction Create long-term loyalty 4/9/2022 Dr. Bakhtiyari 138
  • 139. LAST Approach to handling complaints L Listen Attentively A Apologize & Empathize S Solve the issue on hand (Solution provided) T Thank the Guest 4/9/2022 Dr. Bakhtiyari 139
  • 140. Managing Effective Communication Clear and calm voice Speak normally Body language •Eye contact •Calm facial expressions •Calm, friendly gestures •Professional posture •Concerned and interested Involve the guest Managing Effective Communication 4/9/2022 Dr. Bakhtiyari 140
  • 141. Behaviors to Avoid • Forceful hand gestures • Entering guest’s personal space • Defensive body language • Raising your voice • Bad language • Confrontational situations 4/9/2022 Dr. Bakhtiyari 141
  • 142. Always Remember… If we don’t take care of our customers someone else will. 4/9/2022 Dr. Bakhtiyari 142
  • 143. Retail SCM 4/9/2022 Dr. Bakhtiyari 143
  • 144. Retail supply chain • retail supply chain is the processes you use to get your products to your consumers. It encompasses everything from obtaining the raw materials to make your product to delivering that product into your shoppers’ hands. It encompasses everything from obtaining the raw materials to make your product and delivering that product into your shoppers' hands as fast as possible 4/9/2022 Dr. Bakhtiyari 144
  • 145. Challenges in retail supply chain • Tight profit margin. • Meeting customer expectations. • Operational efficiency. • Quality & compliance. • Omni channel integration • Automation and Robotics • Forecasting and Predictive Analytics • High customer expectations 4/9/2022 Dr. Bakhtiyari 145
  • 147. Packaging is a process of providing container or wrapper to the product for its safety and transportation, the SCM and packaging are the two integral elements exists together Packaging and handling services minimize product damage and distribution delays. ... Our services, and the support of our experienced teams, also means you can stay focused on your core business. Ensure the quality, integrity and timely delivery of your cargo. 4/9/2022 Dr. Bakhtiyari 147