SATYAM_VERMA_PLC_REPORT.docx.pptx

SUMMER TRAINING REPORT
on
PLC and SCADA
SATYAM VERMA (1900320210062)
Submitted to the Department of Electrical and Electronics Engineering
in partial fulfillment of the requirements
for the degree of
Bachelor of Technology
in
Electrical and Electronics Engineering
ABES Engineering College, Ghaziabad
Dr. A.P.J Abdul Kalam Technical University, Uttar Pradesh, Lucknow,October,2021
SARVAP SOLUTIONS PVT. LTD.
GHAZIABAD
by:-

ACKNOWLEDGEMEN
T
The internship opportunity I had with SARVAP SOLUTIONS PVT. LTD.,
GHAZIABAD was a great chance for learning and professional
development. Therefore, I consider myself as a very lucky individual as I
was provided with an opportunity to be a part of it Bearing in mind
previous I am using this opportunity to express my deepest gratitude and
special thanks to the MR. PIYUSH GUPTA who in spite of being
extraordinarily busy with her/his duties, took time out to hear, guide and
keep me on the correct path and allowing me to carry out my project at
their esteemed organization and extending during the training.
I would also like to thank to Dr. KUSUM LATA BHATT (Head of
Department, Electrical & Electronics Engineering), Mrs. Pragati
Shrivastava Deb(Associate Professor), Sh. Rahul Virmani(Assistant
Professor), Sh. Vivek Kr. Verma(Assistant professor) and faculty
members of the department, who often helped and gave me guidance to
prepare my report.
Last but not the least ,I would like to thank my colleagues who
helped me a lot in gathering information, collecting data and guiding me
from time to time in making this project despite of their busy schedules,
they gave me different ideas in making this project unique.
SATYAM VERMA
(1900320210062)

CONTEN
T
1.4.1 Manual control
1.4.2 Pneumatic control
1.4.3 Hard wired logic control
1.4.4 Electronic control using
logic gates
1.4.5 Programmable logic control
S.no Name of content Pag
e
No.
1. Scanned copy of certificate
2. Acknowledgement
3. Table of content
4. Chapter -
1
Introduction
1.1 History
1.2 Definition of Automation
1.3 Types of Automation
1.4 Timeline of control system
1.5 Advantages and
Disadvantages of Automation
5. Chapter -
2
Programmable logic control
2.1 Introduction of PLC
2.2

CHAPTER- 1
INTRODUCTI
ON
DEFINATION of
AUTOMATION
AUTOMATION
(DERIVED
FROM)
[GREEK WORD OF “AUTO (SELF) +”MOTUS”
(MOVING) ]
“AUTOMATION AS OPPOSED TO HUMAN
OPERATION OR CONTROL OF PROCESS
,EQUIPMENT OR A SYSTEM .”
-The diffination of automation is the use
of machines and technlogy to make processes run
on their without manpower.ex- work by conver
belt&servo motor

TYPE OF AUTOMATION & APPLICATIONS
Mainly automation are following types
AUTOMATIO
N
HOME
AUTOMATIO
N
BUILDING
AUTOMATIO
N
INDUSTRIA
L
AUTOMATIO
N
SCIENTIFI
C
AUTOMATIO
N

GENERALLY USED
DEVICES
HARDWARE CONTROL
✓ PLC
✓ CNC
✓ PC BASED
✓ MICROPROCEES
SOR
✓ ELECTRONIC
LOGIC
✓ HARDWARE
LOGIC
✓ MANUALY LOGIC
❖ FIELD DEVICE
• SENSOR
• PUMP
• MOTOR
• VALVE etc.
SWITCH GEAR
▪ RELAY
▪ SWITCHES
▪ NO/NC SWITCH
▪ TOGGLE
SWITCH

PROTOCOL
S
PROTOCOLS –“GROUPS OF RULES AND
INSTRUCTION IS CALLED PROTOCAL,ALSO
EXCHANGE DATA IS CALLED PROTOCOLS.”
PROTOCOLS DEPEND ON-
✓ SPEED
✓ LENGTH
✓ NODE
✓ CABLE
✓ NAME OF PROTOCOL-
RS23
2
RS48
5
ETHERNET
PROTOCOL &PARAMETER
S.N
.
PROTO
CO L
LEN
GT H
SPEED NODE PLC
1. RS232 1.2M 19.2KB
P S
SINGL
E
ALLE
N
BRAD
LY
2. RS485 1.2M 19.2KB
P S
SINGL
E
ALLE
N
BRAD
LY
3 ETHER
NE T
INFINI
T E
100MB
P S
INFINI
T E
ALL
4. MPI 3.2M 100MB
P S
SINGL
E
SIEMENS

✓ TIMELINE OF CONTROL
SYSTEM
Manual Control:-
Pneumatic
Control:-
Hard wired Logic Control:-
Electronic Control Using Logic
Gates:- Programmable Logic
Control:-

Chapter- 2
Programmable logic
control
PLC (PROGRGRAMMABLE LOGIC CONTROLLER)
➢ INTRODUCTION OF PLC
➢ DEFINATION OF PLC
➢ ADVANTAGES OF PLC
➢ HISTORY OF PLC
➢ BRANDS OF PLC
➢ COMPONENT OF PLC
➢ PROGRAMMING SOFTWARE OF PLC
➢ IMPORTANT TERMINOLOGY FOR PLC-
INTRODUCTION TO PLC
DEFENATION OF PLC :-
A programmable logic controller, plc or programmable controller is a digital
computer used for automation of typically industrial electromechanical process,
such as control machinery on factory assembly lines, amusement rides, or light
fixtures. PLCs are used in many industries and machine
ADVANTAGES OF PLC

…………………………………………………….
History of PLC
…………………………………………………….

SOME IMPORTANT TERMINOLOGY
➢ CATLOG NUMBER /MODEL NUMBER EXP. (ALLEN BRADLY) PLC-
➢ DIFFERENCE B/W PLC & DCS
–

What is ladder logic programming?
Ladder logic is a programming language that represents a program by a
graphical diagram based on the circuit diagrams of relay-based logic
hardware. It is primarily used to develop software for Programmable Logic
Controllers (PLCs) used in industrial control applications
Points to Remember:
a. Whenever switches are to perform on operation, then the switches should be connected in
parallel.
b. Whenever switches are to perform off operation, then switches should be connected in
series.
c. The below table is very important as per hardware buttons used on PLC kit. By using the
below table NO type button can be converted to NC type button and vice-versa.
Hardware Software Button require on PLC
NO NO NO
NC NC NO
NO NC NC
NC NO NC
Key of table:
NO- Normally open.
NC- Normally
closed.
a. Switches can be interchange between NO and NC by using XIC and XIO
respectively. Here XIC stands for examine If Close XIO stands for examine If
Open
PLC DCS
ITS WORK ON GUI SYSTEM ITS NOT WORK ON GUI SYSTEM
ITS WORK 0.2µC ITS WORK ON 0.5µC
MAINTENANCE COST IS LOW MAINTENCE COST IS HIGH
WORK ON REAL TIMEAPPLICATION NOT WORK ON REAL TIMEAPPLICATION

b. Whenever there is a requirement to hold a signal (for eg. Turn on of motor)
then hold circuit is used.
This can be done only by using NO type switch.
This is done as per example is shown below CONCEPT OF HOLD CIRCUIT
BASIC
PROGRAMMING
LEARN BYALLEN
BRADLY
AboutABB-
ABB (ASEA Brown Bovary) is a multinational corporation headquartered in Zurich,
Switzerland, operating mainly in robotics and the power and automation technology
areas. It ranked 158th in the Forbes Ranking (2013). ABB is one of the largest
engineering companies as well as one of the largest conglomerates in the world
TASK OF LADDER
PROGRAMMING

Task 1 Performing normally open switch
Brief
idea:
Performing:
Getting started:
(*This step will perform in every task so not show in upcoming tasks.)
1. Firstly open the RSLOGIX Emulate 500 by going in
Start>All Programs>Rockwell Software>RSLogix
Emulate 500.
(*If any error occur click OK)
2. Now simply minimize the RSLogix Emulate 500 Window.
3. After it, open RSClassic Lite by browsing the same folder as of RSLogix
Emulate 500.
4. Now in RSClassic window, click on Communication>Configure Drivers.
5. Now in Configure Driver window
6. If program will be performed by Allen Bradley PLC then select the PLC
name or if program are performed using emulator then select as below
option is selected.

(*Remember if any device is running then click on stop and delete the device
and then perform above task.)
After selecting the device then click on Add New then click twice
OK. Then click on Close and then minimize the RSClassic
window also.
For running on PLC kit then steps are as follow:

7. Now after performing this, run the RSLogix Micro English again this will be
found in same directory.
Drawing rung:

1. Click on File > New and then select the PLC which we have to perform Ladder
for. In our case, PLC is Build 1761 MicroLogix 100

2. After performing this, above picture like window will be opened and then in
below Picture the tools are been shown with red arrow which we are going
to use.
The tools are sequence wise New Rung, Parallel connection,
normally open switch, normally closed switch and finally Load or
output.
3. Now firstly to add a new rung by click on new rung sign
( ).
(In above image rung is a electrical signal which is going to pass to plc, here
you can see flow of electron represent by symbol e on left hand side.)

1.1. Now simply put the normally open switch and the ouput or load by using
respective buttons.
Now at place of question mark sign, double click to label them.
Label the normally open switch as”I: 0.0/0” and label the output switch as “O:
0.0/0”. (Here I stand for input 0 stands for Slot Number again 0 stands for
Word number and final 0 stands for Bit Number)
So Syntax of labeling will be:
Filename: SlotNumber.WordNumber/BitNumber
After labeling
If you are using emulator rather than a PLC then only follow these
steps:
a.

b.
1. Now go near Offline arrow and click on
it
Click on
save

And then click on
yes
And finally click on
Yes
Now system will ask you to go Online then click on
yes.

Now finally you are online. And ready to Run
program.
Now the program will run to toggle button right click on normally open
button and select toggle bit

Final
Result:
To draw normally closed circuit the circuit will be as shown below and procedure
will as shown above

Task 2 Performing operation as Logic Gates
0 0 0 0 1 1 0 1
0 1 1 0 0 1 1 0
1 0 1 0 0 1 1 0
1 1 1 1 0 0 0 1
Drawing rung:
1. Click on File > New and then select the PLC which we have to perform Ladder
for. In our case, PLC is Build 1761 MicroLogix 1000.

2.
After performing this, above picture like window will be opened and then in
below Picture the tools are been shown with red arrow which we are going
to use.
The tools are sequence wise New Rung, Parallel connection, normally open
switch,
normally closed switch and finally Load or output.
3. Now firstly to add a new rung by click on new rung sign
( ).
(In above image rung is a electrical signal which is going to pass to plc, here
you can see flow of electron represent by symbol e on left hand side.)
4. Now simply put the normally open switch and the output or load by using
respective buttons.
A) OR Gate
Circuit for performing OR gate:

Now download the project in emulator and then run the project. The outputs
are shown below:
d) For 0,0 inputs:
b) For 0,1
inputs:
c) For 1,0
inputs:
d) For 1,1
inputs:

B) AND Gate
Circuit for performing AND
gate:
C) NAND Gate
Circuit for performing NAND
gate:
D) NOR Gate
Circuit for performing NOR
gate:
E) Ex-OR Gate
Circuit diagram for performing Ex-OR
gate

F) Ex-NOR
Gate
Task 3
Using 2 No and 2 Nc buttons, by clicking on 1- No then light will be on then turn off
button is 2 – Nc and 1 – Nc button will glow the light and 2 – No button will turn off
the light.
(On performing emulator circuit will be drawn as shown in below
image)
(On performing PLC kit, the circuit is as shown
below)

TASK 4 By pressing one NO or one NC push button, a led gets on. This led get
off by
pressing another NO push button panel.
(The above task can be performed by using emulator as shown
below)
(The above task can be performed by using PLC Kit as shown in below
image)

Task 4(a)
A motor get on from any of the 3 location by pressing No push buttons on the
panel. This motor gets off by pressing Nc push button on the panel.
(Below diagram of circuit of program is drawn without using PLC kit i.e with
RSLogix Emulator 500)
(If the above program is done with using PLC kit then it looks similar as shown in
below diagram)
Output:
When all inputs are
0

When only second input is
on
When only third input is
on

When turn off switch is
on
Task 5
By pressing one NO or 2 NC push buttons, a led gets on. This led gets off by
pressing another push button NC on panel.

(Emulator performed circuit
diagram)
(PLC kit performed circuit
diagram)
Task 6
By pressing any one of the NC push button led gets on and by pressing any one
NO from 2 NO button led gets off.
(When performing on emulator then circuit diagram as shown
below)

(On performing on PLC kit then circuit will
be)
Task 7
By pressing one NO push button then motor of conveyer belt gets on and led for
motor gets on. Again pushing another NO push button then motor of conveyer belt
gets off and valve on tank turn on and led of valve gets on and led off motor gets off.
When one NC push button is pressed then motor of conveyer belt gets on and led of
motor on and valve on tank gets off and led off valve gets off. An emergency button
is also placed to turn off all the process.
For reference diagram is shown
below

(Performing on
emulator)
(Performing on PLC
kit)

Task 8
Reference
Diagram:
Process:
There will be three sets of switches i.e. one set consist 2 buttons (ON/OFF).
When 1st
button ON is pressed then motor of 1st
conveyer belt is on and when OFF
button is pressed then motor get off.
Now when 2nd
set ON button is pressed then 1st
motor and 2nd
motor turned on and
similarly done with OFF button.
Now when 3rd
set ON button is pressed then all three motor of conveyer belt gets
turned on and when 3rd
set OFF button pressed then only 3rd
motor conveyer belt
turned off remaining 2 belt should be get no effected.

(*remember motor on should be should shown by glowing
led)
Table is drawn
below
NO 1 0 0 0
NC 0 0 0 0
NO 1 1 0 0
NC 0 0 0 0
NO 1 1 1 0
NC No Button 1 0 0
E 0 0 0 1
(*Here E stands for Emergency
button)
TASK 9
You are provided with 6 buttons on PLC i.e. (3 N0 and 3 NC). The program will
work as shown below:
When we press first NO button then first led should be glow and when we press
second NO push button the 2nd
led glow in similar manner 3 NO button should work
and in same manner other three NC type button should work as same as NO’s
button.

(*Here E stands for Emergency
button)
(Performing on PLC kit):
TASK 13
QUESTION: You are a maintenance engineer in the power plant where there a AB
Plc is regulating a motor, a fan and a pump. A input control panel is provided to
regulate the Plc outputs with three inputs (NO). You have been chosen to perform
certain operations as follows:
a) Start the motor by any one pushbutton provided in the panel.
NO 0 1 0 0 0 0
NO 0 0 1 0 0 0
NC 0 0 0 1 0 0
NC 0 0 0 0 1 0
NC 0 0 0 0 0 1
E 0 0 0 0 0 0

Sol: Performing on PLC
kit
b) Start the fan and motor together with any two pushbuttons provided in the
panel.
Sol:
c) Start the motor with 1st
pushbutton and then start the fan with 2nd
pushbutton by turning the motor down.
Sol:
Task 14
Question: Automation plant is manufacturing automobiles in regular basis and
they need some logics to be developed so that manufacturing shouldn’t fall prey
of any fault. The

unit consists of the following outputs:-ENTRY, PROCESS and EXIT and with
following inputs:- START,REGULATE and STOP. As a part of process team, you
have been given duty to regulate the manufacturing unit. Your duties are as
follows:
i) Start the plant with START button by switching the function of ENTRY
and PROCESS.
ii) REGULATE the unit by switching on the PROCESS
iii) STOP the process by EXIT
Performing on PLC
kit
Task 15
Question: There are 5 lamps in a signaling unit of an aeronautical department which
guide the aircrafts from ground. You are a signal officers working with the
aeronautical department and you are responsible to navigate the aircraft in case of
bad weather, aircraft malfunctions or later modification of schedule.
You are provided with signal module consisting of 5 O/P signaling outputs and five
inputs (3 NO, 2 NC). The control unit will send you information codes regarding
aircrafts navigation and you have to navigate the aircraft

The codes are as follow:-
a. When 1, 2, 3 LEDs will glow then it’s a SAFE flight.
b. When 1, 2, 4 LEDs glow then there is a AIR CURRENT DISBALANCE.
c. When 2, 3, 5 LEDs glow then there is MODIFICATION OF SCHEDULE.
d. When ALL the LEDs glow, it’s an EMERGENCY
I. Bring the SAFE mode in working by 1st
input and then change it
into EMERGENCY by 2nd
input.
II. Change the EMERGENCY to AIR CURRENT DISBALANCE by 3rd
input.
III. Change the AIR CURRENT DISBALANCE to MODIFICATION
OF SCHEDULE by 4th
input.
IV. Solve all the issues and change AIR CURRENT DISBALANCE to SAFE
mode.
Task 16
Press any one of the six pushbuttons provided and glow the 1st
LED.

Performing on PLC
kit
Task 17
Press any two buttons and glow all LEDs
Performing on PLC
kit
P.T.O

Task 18
Create the following pattern with following logic
i. Press the 1st
pushbutton and glow the 1st
LED.
ii. Press the 2nd
pushbutton and switch off the glowing 1st
LED.
iii. Press the 3rd
pushbutton and glow the 1st
, 2nd
and 3rd
LEDs.
iv. Press the 4th
Pushbutton and switch off the 1st
, 2nd
and 3rd
LEDs.
v. Press the 5th
pushbutton and glow all LEDs.
vi. Press the 6th
pushbutton and switch off all the glowing
LEDs.
Performing on PLC kit
Task 19

Automation plant is manufacturing automobiles in regular basis and they need some
logics to
be developed so that manufacturing shouldn’t fall prey of any fault. The unit consist
of following outputs:- ENTRY,PROCESS and EXIT and with following inputs:-
START, REGULATE and STOP. As a part of process team, you have been given
duty to regulate the manufacturing unit. Your duties are as follows.
i. Start the plant with START button by switching the function to ENTRY
and PROCESS.
ii. REGULATE the unit by switching on the process.
iii. STOP the process by EXIT.
Performing on PLC
kit
Task 20
There are 5 lamps in a SIGNALLING unit of an aeronautical department which
guide the aircraft from ground. You are a signal officer working with the
aeronautical department and

you are responsible to navigate the aircrafts in case of the bad weather, aircraft
malfunctions
and later modification of schedule.
You are provided with signal module consisting of 5 O/P signalling outputs and five
inputs (3 NO, 2 NC). The control unit will send you information codes regarding
aircraft navigation and you have to navigate the aircraft.
The code is as follows:
A. When 1,2,3 LEDs will glow then its a SAFE flight.
B. When 1,2,4 LEDs glow then there is a AIR CURRENT DISBALANCE.
C. When 2,3,5 LEDs glow then there is MODIFICATION OF SCHEDULE.
D. When ALL the LEDs glow, its an EMERGENCY.
i) Bring the SAFE mode in working by 1st
input and then change it
into EMERGENCY by 2nd
input.
ii) Change the EMERGENCY to AIR CURRENT DISBALANCE by 3rd
input.
iii) Change the AIR CURRENT DISBALANCE to MODIFICATION
OF SCHEDULE by 4th
input.
iv) Solve all the issues and change AIR CURRENT DISBALANCE to SAFE
mode.
Performing on PLC
kit

With using an NO button to perform on and off task with same button and use also
same
LED.
With using OSR (one-shot rising) switch we can also perform this
task.
Timer:
It is used to switch on or off a switch to perform certain task as per
require.
There are basically three types of timers:
a. TON (Timer ON)
TOF (Timer OFF)

RTO (Retentive time-
on)
TON Timer
Brief idea: In this, When input signal is given to the timer then it start working. This
timer is generally used to count the time and take some action when a certain time
is reached.
Syntax of timer is:
T4:n
Here, n is represent as any number. Well here is a limit of timer also in Allen
Bradley Micrologix 1000 and that is 40.
So total number timer syntax we get is as
follow T4:0, T4:1, T4:3...............T4:39
In this, it consists of 3 types of bits which can be worked with it:
a. Enable bit (EN): This bit is in always on state in POWER ON
condition. Syntax of using above switch is: T4:n/EN
Here n represents given number. For eg: T4:0/EN
b. Timer-Timing Bit (TT): This bit is used to keep on signaling till a certain
time is reached in POWER ON condition.
The syntax is: T4:n/TT
c. Done Bit (DN): This type of bit is used to signal when a certain time
period is reached in POWER ON condition.
It is generally used to notify when a set time period is reached.
The syntax of DN bit is: T4:n/DN
For a brief idea of all above concepts a small task is made to under above
functions functionality.
Task 1 Observing characteristics of TON type timer

Graph of TON
timer
TASK 2
Usin
g
TON
Timer,
make
ladde
r
logic from the given table.
Start
For 15 sec
After 15
sec
O0
0
1
O1
1
0
O2
1
1
Performing on PLC
kit

TASK 3 Using TON timer, make ladder logic from the given table
Start O0 O1 O2
For 5 sec 1 1 1
After 5 sec 1 1 0
After 10 sec 1 0 0
Performing on PLC
kit

TASK 4Using TON Timer, draw ladder logic from below table
Start O0 O1 O2
For 5sec 0 0 1
After 5 sec 0 1 1
After 10 sec 1 1 1
Performing on PLC
kit

TASK 5 Using TON Timer, draw ladder logic from below table
Start O0 O1 O2 O3 O4
For 5sec 1 0 1 1 0
After 5 sec 1 0 0 1 1
After 10 sec 0 1 0 1 1
Performing on PLC
kit

Start O0 O1 O2
For 3 sec 0 1 1
After 3 sec 1 1 0
After 6 sec 0 0 1

For 3 sec 1 0 0 1 1
After 3 sec 1 1 1 0 0
After 6 sec 0 0 1 0 1
Performing on PLC
kit

Performing on PLC
kit
Performing on PLC
kit
Start O0 O1 O2 O3
For 3 sec 1 0 1 1
After 3 sec 1 1 0 0
After 6 sec 0 0 0 1
After 9 sec 0 1 1 0

Start O0 O1 O2 O3 O4 O5
For 3 sec 1 0 0 1 0 1
After 3 sec 1 1 1 0 0 0
After 6 sec 0 0 1 0 1 1
After 9 sec 1 1 0 1 1 0
After 1 0 1 1 0 1

Performing on PLC
kit
LED
s
LED 1 LED 2 LED 3 LED 4

After 5 sec 1 0 1 0
After 10 sec 1 1 0 0
Performing task on PLC
kit
LED
s LED 1 LED 2 LED 3 LED 4 LED 5 LED 6
Time
After 5 sec 1 1 0 0 1 1

After 10 0 0 1 1 0 0
sec
After
15
sec
1 1 0 0 1 1
Performing on PLC
kit
TASK 12 Using TON Timer, make TOFF
Timer. Performing on PLC kit

TOFF Timer
Brief idea: In this, when timer is come in off state then it starts working. This
timer is generally used to take action when after a certain period of time.
Syntax of timer is:
T4:n
Here, n is represent as any number. Well here is a limit of timer also in Allen
Bradley Micrologix 1000 and that is 40.
So total number timer syntax we get is as
follow T4:0, T4:1, T4:3...............T4:39
In this, it consists of 3 types of bits which can be worked with it:
a. Enable bit (EN): This bit is in always on state in POWER ON
condition. It work same as in TON timer.
Syntax of using above switch is: T4:n/EN
Here n represents given number. For eg: T4:0/EN
b. Timer-Timing Bit (TT): This bit is used to keep signalling till a certain
time is reached in POWER OFF condition.
The syntax is: T4:n/TT
c. Done Bit (DN): It is also keep on signalling till a certain time period is
reached but it also keep on signalling in Power ON condition which
make it different from timer timing bit (TT Bit).

Start O0 O1 O2
For 15 sec 0 1 1
After 15 sec 1 0 1
It is generally used to notify when a set time period is
reached. The syntax of DN bit is: T4:n/DN
Graph of TOFF Timer is shown below for better
understanding:
For a brief idea of all above concepts a small task is made to under above
functions functionality.
Task 1
Using TOF timer, perform below task
Using TON Timer, make ladder logic from the given
table.

Start O0 O1 O2
For 5 sec 1 1 1
After 5 sec 1 1 0
After 10 sec 1 0 0
Task 2
table.
Performing on PLC
kit
Task 3
table.

Start O0 O1 O2
For 5sec 0 0 1
After 5 sec 0 1 1
After 10 sec 1 1 1
For 5sec 1 0 1 1 0
After 5 sec 1 0 0 1 1
After 10 sec 0 1 0 1 1
Task 4
table.

Start O0 O1 O2
For 3 sec 0 1 1
After 3 sec 1 1 0
After 6 sec 0 0 1
Performing on plc
kit
Task 5
Using TON Timer, make ladder logic from given
table.
performing on PLC
kit

For 3 sec 1 0 0 1 1
After 3 sec 1 1 1 0 0
After 6 sec 0 0 1 0 1
Start O0 O1 O2 O3
For 3 sec 1 0 1 1
After 3 sec 1 1 0 0
After 6 sec 0 0 0 1
After 9 sec 0 1 1 0
Task 6
table.
Performing on PLC
kit
Task 7
table.

Task 8
table.
For 3 sec 1 0 0 1 0 1
After 3 sec 1 1 1 0 0 0
After 6 sec 0 0 1 0 1 1
After 9 sec 1 1 0 1 1 0
After 1 0 1 1 0 1

Task 9
Make a following pattern using TON
Timer.

LEDS ->
Time Int
LED1 LED2 LED3 LED4
After 5 sec 1 0 1 0
LEDS ->
Time Int
LED1 LED2 LED3 LED4 LED5 LED6
After 5 sec 1 1 0 0 1 1
Performing on PLC
kit
Task 10
Make a following pattern using TON
Timer.

After 10
sec
0 0 1 1 0 0
After 15
sec
1 1 0 0 1 1
Performing on PLC
kit
Task 11
Make TON Timer working as TOFF
Timer.

O0 O1 O2
For 3 sec 0 1 1
After 3 sec 1 0 1
Task 12
Make TOFF Timer working as TON
Timer.
Task 13
Make a following pattern using TOFF Timer.

LED0 LED1 LED2
Before 5 sec 1 1 1
After 5 sec 1 1 0
After 10 sec 1 0 0
Performing on PLC
kit
Task 14
Make a following pattern using TOFF
Timer.
Performing on PLC
kit
Task 15

O0 O1 O2 O3 O4 O5
For 3 sec 1 0 0 1 0 1
After 3 sec 1 1 1 0 0 0
After 6 sec 0 0 1 0 1 1
After 9 sec 1 1 0 1 1 0
After 12 sec 1 0 1 1 0 1
Timer.
Performing on PLC
kit
Task 16
Timer.
LEDS -> LED1 LED2 LED3 LED4 LED5 LED6

Time Int
After 5 sec 1 1 0 0 1 1
After 10 sec 0 0 1 1 0 0
After 15 sec 1 1 0 0 1 1
Performing on PLC
kit
RTO
RTO is much similar to TON timer but it also has some differences.
a. In TON Timer, when reset button or power off button is clicked then
accumulator value reset to 0 but in RTO timer, its value become equal to
the pre-set value.

Start O0 O1 O2
For 3 sec 0 1 1
After 3 sec 1 1 0
After 6 sec Reset Reset Reset
b. In TON timer, if reset button is pressed in between of timer running then
value of accumulator value reset to 0 but in RTO timer, when reset button
is pressed in between of program running then accumulator value pauses
and remains on it.
c. In timer ON, DN bit gets to 0 but in RTO timer DN bit never gets to 0 it
remain 1.
Task 17
Show the basic characteristics of RTO
Timer.
Task 18
Make a following pattern using RTO
Timer.
Performing on PLC
kit

Start O0 O1 O2
For 3 sec 0 1 1
After 3 sec 1 0 0
After 6 sec 0 0 1
After 9 sec Reset Reset Reset
After 2 sec 0 1 1 1 0 1
After 4 sec 1 0 0 1 1 1
After 6 sec 0 0 1 0 1 0
After 8 sec 1 1 0 1 0 0
After 10 sec Reset Reset Reset Reset Reset Reset
Task 19
Timer.
Performing on PLC
kit
Task 20
Timer.

After 1 sec 1 1 1 1 1 1
After 2 sec Reset Reset Reset Reset Reset Reset
Task 20
Timer.

Performing on PLC
kit
COUNTER
There are two types of counter available in micro logics
1000.
1. CTU counter (counter up)
2. CTD counter (counter down)
CTU -> There are two types of bits define in CTU.
1. CU Bit (counter up Bit)
2. DN Bit (Done Bit)

Counter O0 O1 O2
Before 3 count 0 0 0
After 3 count 1 1 0
After 6 count 0 1 1
NOTE: In this counter, accumulator runs in positive
direction.
CTD -> There are two types of bits define in
CTD.
1. CD Bit (counter down Bit)
2. DN Bit (Done Bit)
NOTE:
In this counter, accumulator runs in negative
direction. There are total 32 counter available in
micro logics 1000.
Addressing of counter
C5:0, C5:1, C5:2 - - - - - - - - - - - - C5:31
Accumulator range
-32767 to 32768
Format of counter
Performing on PLC
kit
Task 1
Make a following pattern using CTU
counter.

Count
e r
O0 O1 O2 O3
After 3
count
1 0 0 1
After 6
count
1 1 0 1
After 9
count
0 1 1 1
Performing on PLC
kit
Task 2
Make a following pattern using CTU counter.
Performing on PLC
kit

counter O0 O1 O2
After 3 count 0 1 1
After 6 count 1 1 0
After 9 count 0 0 1
Counter O0 O1 O2 O3
After 3 count 1 1 0 0
Task 3
counter.
Performing on PLC
kit
Task 4
counter.

Counter O0 O1 O2 O3
After 15 sec Reset Reset Reset Reset
Performing on PLC
kit
Task 5
counter.

3 count 3-5 count 5< count 10 count
Green - ON Green – OFF Green – ON Green - OFF
F1 – ON F1 , F2 –ON F1, F2, F3 - ON F1, F2, F3 - OFF
Red - ON
Performing on PLC
kit
Task 6
Solve the given table using CTU
counter.

Counter Red green F1 F2 F3
After 3 count 0 1 1 0 0
Solution by make a pattern
as:
Performing on PLC
kit
CTD
Format of counter

Counter O0 O1 O2
Before -3 count 0 0 0
After -3 count 1 1 0
Counter O0 O1 O2 O3
After -3 count 1 0 0 1
Task 1
Make a following pattern using CTD
counter.
Performing on PLC
kit
Task 2
counter.
Performing on PLC
kit

Counter O0 O1 O2
Task 3
counter.
Performing on PLC
kit

Counter O0 O1 O2 O3 O4 O5
After -2 count 1 0 1 1 0 0
After -4 count 1 1 1 0 0 1
After -6 count 0 0 0 1 1 1
After -8 count 1 1 0 0 1 0
After -10 count 1 0 1 1 0 1
Task 4
counter.
Performing on PLC
kit

Task 5
counter.

Counter O0 O1 O2 O3
Task 6

Counter O0 O1 O2 O3
After 15 sec Reset Reset Reset Reset
counter.
PANEL DESIGNING,
WIRING&INSTALLATION
PLC PANNEL COMPONENT

L N G +V -V
❖ PLC PANNEL COMPONENT & TERMINOLOGY
–
CHANNEL-
1. POWER SUPPLY-
o
DC SUPPLY
SMPS-SWITCH MODE POWER
SUPPLY
• 24VDC TO 48VDC
• 1AMP,2AMP
• CONNECTION
SMPS
AC SUPPLY
Ac transformer is used for ac
supply

IT’S USED FOR MOUNTING ALL
COMPONENT
CONNECTOR
-
CONNECTOR USED FOR DIVIDING POWER SUPPLY WHICH WILL COME
FROM SMPS (SWITCH MODE POWER SUPPLY)
RELAY–

• 24V DC TO 48V DC
• 5PIN,8PIN,11PIN,14PI
N
• ELECTROSTATIC
• EMFT
LED –
• 24 V DC
• 220 VAC
PUSH BUTTONS-
RED NC (NORMALY CLOSED)
GREEN NO (NORMALY OPEN)
CASING-
CASING IS USED FOR HIDDEN COMPLEXITY
OF
WIRING
ABOUT PLC -

INPUT MODULE
DIGITAL SINK &
SOURCE
IMPORTANT POINTS
SCAN TIME – 0.2µSEC
MEMORY – RAM, EEPRAM
OPTO COUPLES – PHOTO DIODE AND PHOTO TRANSISTOR WITH
NOT GATE COMBINATION
INPUT OUTPU
T
DIODE TRANSISTO
R
ANALOG
SPECIFIC
WIRING
SINK CURRENT 1ST
FLOW IN FIELD AFTER IN TERMINAL
SOURCE CURRENT 1ST
FLOW IN PLC TERMINAL AFTER IN
FIELD
NOTE-
90% INPUT WIRING SINK
10% LIMIT SWITCH
SOURC
E ANALOGE MODULE-
• IT WORK ON C/N RATING
• 0mA TO 4mA
• 0W TO 10W

BIT MEMORY
1 BIT – 0/1
1 BYTE – 8 BIT /0-7
1 WORD – 16 BIT /0-
15
2 WORD – BIT 32 / 0-
31
1 NIBBLE – 4 BIT /0-3
TYPE OF PLC
Compact
plc
external I/O card can’t be
added
Modular
plc
external I/O CAN BE
ADDED
NOTE-
DIGITAL 16 I/O -16 CARD CAN BE EXTEND
ANALOG 8 I/O – 8 CARD CAN BE EXTEND
STEPS FOR MAKING PANNEL DESIGNING
STEP -1 MAKING A STEAL STRUCTURE OF PANNEL –
(IT’S DOEN BY WELDER MAN OR
IRONWORKER)
DRILLING ACCORDING TO I/O
STEP-2 COLOURING THE
PANNEL

STEP-3 ARRANGE DEVICES ACCORDING
WIRINING
MCB
CONNECTO
R
RELAY I/P(NO&NC,SENS.
)
O/
P

SMP
S
ALLN BRADLYPLC
BACKWORD IMAGE-
I-4 I-3 I-2 I-1 I-0
WIRING CONNECTION –
(LOGIC)

CONTAIN OF CHAPTER
• INTRODUCTION OF SCADA
• HISTORY OF SCADA
• OBJECTIVE OF SCADA
• SCADA TRAINING
➢ INTRODUCTION OF SCADA
A collection of equipment that will provide an operator or remote terminal unit(rtu) with
enough information to determine status of perticular piece of equipment and entire
substation cause action to make place regarding to nework by collecting information
from plant like – voltage,current, frequency, power, circuit breaker ststus and performe
action.
➢ HISTORY OF SCADA

➢ OBJECTIVE OF
SCADA
IMPORTAN
T
POINT
S
PLC BRAND
ALLEN BRADLY
SIMENS
WONDERWARE
SOFTWARE
R.S.VIEW(VS)
WINE.(GERMAN)
INTOUCH(KOREA
N)
WONDERWARE SCADA
INTERFACE WITH ALLEN
BRADLY
USING KYP SERVER
➢SCADA TRAINING
SCADA
INSTALLATION
PROCESS
SCADA TRAINING STEPS
▪ DYNAMIC PROCESS
▪ SCRIPT
▪ ALARMS
▪ SECURITY
▪ RECIPE MANAGEMENT
▪ DATA BASE CONNECTIVITY(SQL/MS
OFFICE)
▪ TRENDS
▪ INTERFACING
▪ SCADA TRAINING STEPS
▪ FILE OPENING PROCESS---
➢ DYNAMIC
PROCESS
TOPI
C
PROCESS
NAME
1.
2.
3.
PERCENTAGE
FILLING MOVEMENT
HEIGHT &WIDTH
INTOUCH
APPLICATI
ON
FILE NEW NEXT APPLICATI
ON NAME
NEXT
NEW
INTOUC
H
FILE
NEW
WINDOW
WRITE
A
NAME
REPLACE
OK

4.
5.
6.
7.
8.
ORIENTATION
VALUE
DISPLAY
BLINKING
LIGHT
FILL COLOUR
PERCENTAGE
FILLING
PERCENTAGE FILLING PROPERTY USED
DRAWING (VISUAL) ANY OBJECT.
FOR FILLING
AND
FILLING BY TWO TYPE-
1. HORIZONTAL ( )
2. VERTICAL ( )
NOTE- TAG NAME MUST BE SAME
OF
SLIDE
R
TASK 1 - ONE TANK FILLING
STEP1.- SELECT A
SLIDER

CLICK
wizard(
) < slider < tag name(t) < [memory real] < save <
close
Step2.-click < wizard < symbol factory < tank(select)
< ok
Step3.
-
&
INITIAL
CONDITION-
perform

RUN TIME
CONDITION-
AT FULL
SLIDER-
TASK2-FILLING OF TANK1 AND DRAINING TANK2
STEP1- TAKES A SLIDER [AS PRIVIOUS TASK, TAG NAME
(t)]
Step2-(taking two tanks) –
Wizard < symbol factory < tank(tank1) < Taking tag name
(t)

Break cell applying
property-
Tank1 property-
Tank2
property-
Step3
-
&
&
TASK3-FILLING AND DRAINING TANK (USING PIPE) WITH
TANK CUTWAY
Step1-take a slider [same as previous task, tag
name (t)]
perform

Step2- take tank (tank1 < duplicates (tank2,
tank3)
Step3- takes two pipes :Wizard < symbol factory < pipes
< ok
step4- take cut way for tanks &
pipes

wizard < symbol factory < tank cut way <
ok
Step5 take a valve
Step 6apply properties
onobject
Tank1cutwa
y

Tank3 cut
way
Pip
e
cutwa
y
Step7
-
&
MOVEMEN
T
✓ LOCATION PROPERTY USED FOR
MOVEMENT
perform

TASK1.MOVEMENT OF BLOCK IN HORIZONTAL DIRECTION
STEP1.- SELECT A SLIDER
CLICK wizard( ) < slider < tag name(t) < [memory real] < save <
Close
STEP2. TAKING LINE ,BLOCK
FROM (
) AND #(SHIFT+3) AND APPLY
PROPERTY-
STEP3
-

&
TASK2 TAKING DOWN THE FLAG
STEP1-TAKING A SLIDER[SAME AS PRIVIOUS TASK]
STEP2-TAKING LINES AND USED TOOL MAKE A FLAG AND FILL COLOUR( )
tool OR APPLY PROPERTY
STEP3
-

TASK3.MOVING BOX HORIZONTAL & VERTICAL
STEP1.TAKE A SLIDER[SAME AS PRIVIOUS TASK]
STEP2-TAKING LINE AND BOX BY AND TAKING #[MEMORY
REAL] AND APPLY PROPERTY (HORIZONTAL &VERTICAL)
HORIZONTAL( )
VERTICAL
(
)
STEP3
-

VISIBILITY
Visibility property used for object (visible or not visible) at given condition, it’s means that
object hide and show during process.so for visibility duplicate of object are used.
TASK1 BLOCK MOVING ON TRACK
STEP1.- SELECT A SLIDER
CLICK wizard( ) < slider < tag name(a)[memory real] < save <
close
STEP2-MAKING LINES USING( TOOL AND TAKING BOXES(1&2)
USING TOOL .AND APPLY PROPERTY ON BOXES

BOX
1-
HORIZONTA
L
VERTICA
L
VISIBILIT
Y
BOX
2

HORIZONTA
L
VERTICA
L
VISIBILIT
Y
STEP3
-
&

TASK2 SEVEN SEGMENT USING SLIDER
STEP1- TAKE A SLIDER[SAME AS PERIVIOUS TASK,TAG NAME(P)]
STEP2-MAKING SQAURE, ARRANGE IN 8 FORM FOR SEVEN SEGMENT
DISPLAY AND APPLY PROPERTY

STEP
3-
&
OBJECT
SIZE(HEIGHT&WIDTH)
Hight & width property used for vary object hight & width according to
need.
TASK1- OPENING OF A SUTTER (VERT.)
STEP1-TAKE A
SLIDER
CLICK wizard
(
) < slider < tag name (a)[memory real] < save <
Close

STEP2-TAKE A SUTTER
CLICK<WIZARD<SYMBOL
FACTOTY<ARCHITECTURAL<SELECT
STEP3-APPLY PROPERTY ON
SUTTER-

STEP
4
TASK2 CAR PARKING IN GARGE
STEP1 SAME AS PRIVIOUS TASK[TAG NAME (S1),MEMORY REAL]
STEP2 TAKING A SUTTER [SAME AS PRIVIOUS ]
AND TAKING A CAR-
CLICK-WIZARD < SYMBOLE FACTORY < VEHICLES < SELECT VEHICLE <
OK
STEP3- APPLY
PROPERTY-

HORIZONTA
L
HORIZONTA
L
VISIBILIT
Y
VISIBILIT
Y

HEIGHT- HEIGHT-
VISIBILIT
Y
VISIBILIT
Y
STEP4
-

TASK3 MOVING BALL USING HOOK
DRAWING PART-
STEP1-TAKE A SLIDER [SAME AS PREVIOUS STEP,TAG
NAME(MP)] STEP2- TAKE A BOX HOOK
WIZARD < SYMBOLE FACTOTY < INTOUCH OBJECTS < BOX
HOOK
TAKE A
BALL-

TAKE A
JAR-
STEP3-APPLYING
PROPERTY
a. Property on first hook-
b.property on ball-
Horizontal properties are shown
below

Vertical properties
are
1. Now finally apply visibility on ball. Shown
below
Now let’s do work on other side of track
Put following properties on one of the 2
hooks. For hook 1
For
hook2

&
TASK 4 MOVING A OBJECT ON CONVEYER BELT
STEP1- TAKE A SLIDER [AS PRIVIOUS TASK, TAG NAME
(S1)]
STEP2-TAKING OBJECT (CONVEYER BELT, BOX &
SHUTTER) COVEYER BELT- SYMBOLE FACTORY
INTOUCH OBJECT
BOX-SYMBOLE FACTORYCONTAINER TAKING DUPLICATE
SHUTTER-SYMBOLE FACTORY ARCH. TAKING DUPLICATES
STEP3- DRAW AS SHOWN-[2 SHUTTER GROP OVERLAPE]

STEP4-APPLY
PROPERTY-
ON FIRST BOX-
ON SECOUND
BOX-

ON
SHUTTER2-
ON SHUTTER
3-
ON
SHUTTER4-

ORIENTATIO
N
ROTATION
CLOCKWIS
E
ANTICLOCK/COUNTERCLOC
K
AXIS DETERMINATION-
-
Y
-X X
Y

TASK1 ROTATING OBJECT FROM GIVEN AXIS
STEP1- TAKE A SLIDER [AS PRIVIOUS TASK,TAG
NAME(T)]
STEP2-DRAW A RECTANGULAR BOX FROM
TOO
L STEP3- ARRANGE AS FOLLOWING-
MEASURE OF BOX & APPLY
PROPERTY -
STEP4
-

Task 2: Rotating 10 objects one by one at given points (with also
change in color)
STEP1-TAKING A SLIDER [SAME AS PRIVIOUS TASK]
STEP2 –DRAW 10 OBJECT (SIMILAR SIZE) BYTOOL, FILL COLOUR AND
ARRANGE IN FOLLOWING MANNER-
STEP3-APPLY
PROPERTY-

&
TASK3-REVOLVING ONE OBJECT ON ANOTHER (BOTH CW AND
CCW)
REVOLVING SMALLER ONE ON BIGGER
CIRCLE
STEP1-TAKE A SLIDER,TAG
NAME(T) STEP2-DRAW A CIRCLE
STEP3-APPLY PROPERTY ON SMALL
CIRCLE-
FOR
ANTICLOCKWISE-

STEP
-
&
TASK4-PACKING A BALL IN A CONTAINER
STEP1-TAKE A SLIDER[SAME AS PRIVIOUS
TASK]
STEP2-DRAWING LINES MAKE A BOX
TAKE A TRANSPERENT
CONTAINER DRAW A BALL
USING ELLIPS TOOL
STEP3- ARRANGE AS SHOWN FIGURE

STEP4- APPLY
PROPERTY-
ON
BALL

STEP5
-
&
SCTIPT
“Script is kind of programming which are use in SCADA to run process
automatically”.
❖ Script has three condition types-
1. ON SHOW – FIRST SCREEN WHEN RUNTIME
STARTING

2. WHILE SHOW-PROCESS OF PROGRAMMING ON
SHOWING
3. ON HIDE- IT’S USED FOR SECURITY PURPUSE
❖ HOW TO APPLY –
RIGHT CLICK < WINDOW < SCRIPT < CONDITION < TYPE < VALIDATE < OK
TASK1-TANK FILLING USING BUTTEN BY SCRIPT
STEP1-TAKE A BUTTEN AND GIVEN TAG
NAME
TAKE A TANK & TANK CUTWAY
–

TASK2-FILLING TWO TANKS
STEP-1.TAKE A BUTTON & TWO TANKS AND PIPE[AS
PRIVIOS]
STEP2-APPLY PROPERTY-

&
TASK-3 Moving ball (using vertical and horizontal)
Step-1 take a button
Draw a lines and taking a
ball Step-2 apply property
On ball-
Horizontal-t
Vertical-t1
Switch-sw
Step3-
script

TASK-4 TRAFFIC SYSYEM WITH SINGLE CAR
STEP-1 TAKE A BUTTON, TAG NAME (SW)
STEP-2 MAKE A ROAD TRACK & TAKE A
CAR STEP-3 TAKE THREE LIGHTS
STEP-4 APPLY
PROPERTY- FOR CAR-
FOR GREEN
LIGHT-
FOR RED
LIGHT-
FOR YELLOW
LIGHT-

&
TASK-5 TRAFFIC SYSTEM FOR FOUR CARS
STEP-1 FIRST OF ALL WE CLICK ON THE WIZARD AND SELECT THE
BUTTON > MOMENTRY AND DEFINE TAG NAME AS “SW” SAVE IN
DISCRETE MEMORY AND CLOSE
DRAW THE ROAD AS LOOK LIKE BELOW AND SELECT THE CAR BY
WIZARD > SYMBOL FACTORY > VEHICLES > CAR AND DEFINE THE TAG NAME
FOR DIFFERENT PROPERTIES
CHOOSE THE LIGHT FOR TRAFFIC CONTROL BY WIZARD TOOL AS
RED YELLOW AND GREEN LOOK LIKE AS BELOW
STEP-2 PROPERTIES ARE DEFINED AS FOLLOW

1. FOR
CAR(a)
2. FOR CAR
(b)
4. FOR
CAR(c)
3. FOR CAR
(d)
FOR LIGHT
RED LIGHT >r1,r2
YELLOW LIGHT >
Y1,Y2 GREEN
LIGHT > g1,g2
Memory > discrete
memory For red
Similiarly for yellow and green the discrete properties
applied STEP-3 SCRIPT
ON SHOW PART

ALARM
Alarms are used for safty
purpose Status- four type of
status are used –
I. LO LO STATUS
II. LO STATUS
III. HI STATUS
IV. HI HI STATUS
TASK-1 ALARM USED BY SLIDER
STEP-1 TAKING A SLIDER (TAG NAME-S1) & FOUR CIRCULAR LIGHTS FROM
WIZARD
STEP-2 TAKE A RECTANGAL (AS A TANK)
STEP-3 TAKE A BUTTON (FOR ACHKNOWLEDGEMENT)& ALARM
DISPLAY PROCESS FOR ALARM-
PROCES
S
FOR
AC
T-
KNOWLEDEME
N
CTRL+L
DOUBLE
CLICK
TAKE
THE
VALUE
GO TO THE
ALARM
VALUE
DOUBLE CLICK
SLIDER/
RECTANGULAR
BOX TAG NAME
(S1)
CLICK IN
DETAILS &
ALARMS
DOWBLE
CLICK
IN
LIGHT
PROCE
SS
FOR
ALL
LIGHT
WRITE
THE
EXPRESSI
ON-
S1.LO
ETC
LOLO-
20
LO -
40
HI-
80
-95 &
HIH
I
SA
V
E
CLICK
TO
ACTIO
N
TOUCH
PUSH
BOTTON
WRITE
A ACK
TAKE A
BUTTON
GO
TO
FUNCTION
AL
L
CHOOSE
FUNCTI
ON ACK
WRITE A
TAG NAME
OK

NOTE= THE PROCESS OF ALARM ARE SAME FOR
SCRIPT.
SECURITY
Security property used in SCADA for secure and work according to given access
level Process of security-(engineer control three tank and supervisor control
two tank and engineer can work of supervisor)
ACCESS LEVEL –
ACCESS LEVEL
999
9 888
8
777
7
B
ADMIN
ENGINEER
SUPERVISOR
SELECT
SECURITY
TYPE
INTOUCH
SECURITY
SPECIAL
TAKE TWO
BUTTON
ADD
& OK
WRITE
AGAIN
NAME &
PASSWRD
SPECIAL
&
CONFIGU
RE USER
NAME- AMINISTRATOR
PASSWORD-
WONDERWA
RE
ENTER NAME
& PASSWORD
LOG
ON
SECURITY
SPECIAL

STEP-DRAWING
DRAW THREE TANK (TAG NAME-F1,F2,F3 AND FELLING
PROPERTY)
STEP-
SCRIPT

STEP- RUNTIME &
PERFORME-
PROCESS OF DATA BASE
CONNECTIVITY
SAV
E
TAKE
A
SLID
ER
WRITE A
TAG NAME
TYPE CHANGE
I/O REAL
CLICK ACCESS
NAME
CLICK ADD
TAKE
ACCESS
NAME
NODE NAME-BLANK
APP NAME-
SQL/EXCEL TOPIC
NAME-SHEET
CLO
SE
OK &
R1,C
1
CLICK
ITEM
WRITE AN
ITEM
PROTOC
OL- DDF
FILE
NAME,FILE
CLICK TO FILE&
WRITE FIELD
CLICK TO
FUNCTION
ALL
GO TO
WINDO
W
SCRIPT

(FILE NAME,FILE OFFSET,START TAG,NUMBERS OF
FIELD);
CHANGE THE
FILE
-1 “s1”
(different tag
name)
1
NAME(“e:/aq.x/s”)
THIS IS PROCESS OF DATABASE
CONNECTIVITY
NOTE- SOME MAIN TASK HAVE MANY CONTAIN SO EXPLAIN ONLY
SMALLER TASK
TASK1- OVER FLOW PROBLEM
OVERVIE
W-
Step-1 as shown figure-
i. Take a slider(tag name a)
ii. Take a pipes ,cut ways ,and valve
iii. Take a small rectangle for show valve
start
Step-2 apply property-
Double click slider
Save &close
Change the
tag name
S s1

On first
cutway-
On second cut
way-
On third cut
way-
On fourth cut
way-
On first
valve-

On second
valve-
In pipes property according to tank filling and valve
activate.
Step-

Recipe Management
Manufacturing industries build products according to repeatable procedures that use
standardized quantities of raw materials. In essence, products are manufactured
according to recipes. A recipe describes the raw materials, their quantities, and how
they are combined to produce a finished product. In the most intuitive case, a bakery
may follow a basic recipe that lists all ingredients and procedural steps to make
cookies. (Recipe Manager is a supplementary component for the InTouch HMI that you
can use to simplify the process of creating manufacturing recipes)
PROCESS-(GENRAL PROCESS TO MAKE AND SAVE FILE)
CLIC
K
THREE TYPE
DEFINATION
OPEN
RECIPE
MANAGE
R
FILE NEW
APPLICATION
FILE SAVE ON
DESKTOP
ITEM 1-RE
ITEM2-BL
UNIT NAME-U1
GO TO
UNIT
DEFINATI
ON
REL-100,200
RESET-0 ,0
FILL NAME OF
RECIPE
GO TO
RECIPE
DEFINAION
ITEM NAME-RED, BLUE
ITEM TYPE-ANALOG
FILL ITEM
NAME
AND
ITEM
TYPE
FIRST IS
TEMPLATI
ON
DEFINATIO
N
NOW SCADA
WORK AND
CONNECT BY FILE
PATH

TAKE TWO BUTTON (PAINT & RESET) AND THREE RECTANGULAR
BOX
APPLY PROPERTY
ON BOX-

Now double click on for paint button the click on Action (under Touch Pushbuttons).
A new window will pop-up then click on All (under functions in right lower corner
1. Now search for RecipeLoad and click
on it
Above image is formate of recipe load. Now at place of FileName rename with file which
is saved with its path and also with exact name and its extension. In unit name write unit
as defined in recipe manager in unit definition and also for recipe name write same as
defined in recipe definition.
Similarly do for reset button
(When clicked on reset
button)

TRENDS
TREND
S
REAL TIME
TRENDS
HISTORICAL
TRENDS
(LIVE
GRAPH)
(HISTORY PROCESS
GRAPH)
TASK-1 REAL TIME TRENDS
Drawing part:
1. Firstly bring a slider from wizard.
2. Now draw a tank using rectangle
tool.
3. Then with the help of real-time
trend(
), draw a graph on
window.
Applying properties:
1. Firstly define a tagname to vertical slider. And at time of deining Log data
must be checked and min and max value be place shown below.

2. Now define same tagname to the tank for the percent fill in the
tank.
3. Then double click on the graph and then do as shown in below
image
In above image time and sample are taken are equal as
generally. In below pen, write the name of the tagname.
Initial State:
Final
state:

TASK2-HISTORICAL TRENDS
Drawing part:
1. Bring a slider from wizard>sliders.
2. Draw a tank using rectangle tool.
3. Now bring a historical graph from
wizard>trend
Similarly take a trend zoom panel for better
controllability

1. Now firstly give a tagname to tank and also give same tagname to vertical
slider.
(when defining tagname, it must be checked Log Data.)
2. Now double click on historical trend graph, a small window will pop-up as
shown in below image
Now by clicking on Suggest button (on left side) define Hist trend and Pen
Scale.
3. Similarly double click on trend panel and define same Hist trend and pen
scale as defined in historical graph. shown in below image

A window will pop-
up
(Check the Enable Historical Logging)
5. Now click on runtime and then double click on historical graph, a historical trend
setup windows will arrive like as shown below
Now Under tags, Click on Pen #1 button again a window will arrive and double
click the tagname which want to show on graph of history

Now simply run the project and slide up or down the vertical slider and see the
changes in graph.
(point to be noted: it is historical graph, so when we will slide up or down the vertical
slider then graph will drawn but it may npt shown as it graph will be constant means
not moving constantly like real trend graph so we have set date and time of historical
graph when we slided up or down the slider.)

(Above is image, where setting of date and time will be
done.)
Output:
Task 3 Real trend graph (use of 4 tanks)
Brief
idea:

Drawing part:
1. Firstly bring a switch from
wizard>buttons
2. Now bring 4 tanks.
3. Now bring a real trend graph
1. Now define a tagname to switch.
2. Define a tagname to
tanks

3. Now define tagnames to real trend graph as shown
below
Now simply run the
project.
Initial State

Final
State
Task 4 Filling and shifting bottle (with real trend graph)
Brief
idea:

Drawing part:
1. Firstly bring a momentary button to run the whole
project.
2. Then bring a conveyor belt in wizard>symbol factory
3. Now bring two tanks from wizard>symbol factory>tanks.
4. Similarly bring cutaways for tanks and also valves for tanks.
5. Now bring real trend graph.
6. And also bring a truck for shifting bottle from wizard>symbol
factory>vehicles
1. Define the tagname to the switch first of all.
2. Now similarly for cutaways of first tank(left side
tank)

Cutaway from second tank (right side
tank)
3. Now for valve of tank 1
then
Similarly for valve of tank
2
4. Now movement of truck will
be

5. Now applying real trend
graph
6. Now applying script to on
show
While showing script will
be

Now simply run the project by clicking on
runtime
Initial State
Final
state

✓ CONCLUSION
Hence, in last I can say that taking training
in such an organization provided very beneficial
knowledge for me. I learned a lot about control systems,
electronic instrumentation etc. I also got knowledge how
an industry practically works. These all are necessary to
know for an engineering graduate. Now we can think a
better in the field of an engineering industry by learning
such things in the systematics way. At the end I would
like to thank all members who helped me in preparing
this meaningful report. I hope this report will be
successful to make others understand about the various
technology and process used in instrumentation.

SATYAM_VERMA_PLC_REPORT.docx.pptx

SATYAM_VERMA_PLC_REPORT.docx.pptx

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