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Safety Analysis
Risk Prediction Sheet
Safety
Analysis
Before beginning any TPM
activities or allowing visitors,
vendors and contractors access
to the factory floor, a detailed
safety analysis is performed to
address potential risks that may
be encountered by group
members while they are working
or visiting the plant floor.
Preventative actions will be
determined to prevent a
workplace injury during the
activity or task.
The safety analysis is
completed using a risk
prediction sheet.
Completion of Risk Prediction Sheet
• Examples of activities/tasks requiring a Risk Prediction
– Weekly DH/PM activities completed by AWG/MWG
– BYOB
– Pillar assessments occurring on the line
– Trainings/Assessments occurring on the floor or involving tours
of the plant
– Any visitor, vendor, contractor accessing the plant floor
• Members of the group will discuss potential risks and
determine ways to combat the risk and perform the work
safely.
• Risk assessments for the area of the plant where the
activity is occurring should be used to identify relevant
risks.
• Newly identified hazards not captured on the sheet
should be listed in the section labeled “Other”.
Completion of Risk Prediction
Sheet
• Hazards that do not apply to the task or activity taking
place, should be marked as N/A.
• All relevant hazards should be reviewed and an
appropriate preventative action should be documented.
• All participants in the activity or task should aid in
completing the risk prediction sheet.
• Completed forms should be forwarded to the SHE
representative for review and final filing.
Risk Prediction Activity
Your tire has blown out on your way to work.
A co-worker pulls over to help you change
the tire. Complete a risk prediction sheet to
create a safe plan of work for changing the
tire.

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Risk Prediction Training powerpoint slides

  • 2. Safety Analysis Before beginning any TPM activities or allowing visitors, vendors and contractors access to the factory floor, a detailed safety analysis is performed to address potential risks that may be encountered by group members while they are working or visiting the plant floor. Preventative actions will be determined to prevent a workplace injury during the activity or task. The safety analysis is completed using a risk prediction sheet.
  • 3. Completion of Risk Prediction Sheet • Examples of activities/tasks requiring a Risk Prediction – Weekly DH/PM activities completed by AWG/MWG – BYOB – Pillar assessments occurring on the line – Trainings/Assessments occurring on the floor or involving tours of the plant – Any visitor, vendor, contractor accessing the plant floor • Members of the group will discuss potential risks and determine ways to combat the risk and perform the work safely. • Risk assessments for the area of the plant where the activity is occurring should be used to identify relevant risks. • Newly identified hazards not captured on the sheet should be listed in the section labeled “Other”.
  • 4. Completion of Risk Prediction Sheet • Hazards that do not apply to the task or activity taking place, should be marked as N/A. • All relevant hazards should be reviewed and an appropriate preventative action should be documented. • All participants in the activity or task should aid in completing the risk prediction sheet. • Completed forms should be forwarded to the SHE representative for review and final filing.
  • 5. Risk Prediction Activity Your tire has blown out on your way to work. A co-worker pulls over to help you change the tire. Complete a risk prediction sheet to create a safe plan of work for changing the tire.