This document is a resume for R.K. Dube, who has over 29 years of experience in quality control for the cement and process industries. He is currently the Chief Chemist at Agni Cement Industries in Nepal. His resume highlights his extensive experience in areas like quality assurance, research and development, process control, and cost reduction. It also lists his educational qualifications and provides details of his past work experience at several cement companies, as well as his achievements and awards.

1. R.K.DUBE
Flat no.12, Anuradha Apartment, Godavari Nagar, Chinchpada, Pen, Dist.-Raigad (M.S.) India 402107
Phone – +9779807409439, +917388613140,+919451286279,+918390795656, E- mail:shanichhaya@gmail.com
QUALITY , PROCESS CONTROL & COST REDUCTION PROFESSIONAL – CEMENT/ PROCESS INDUSTRY
Dynamic & diligent with consistent record of delivering superior performances year on year
OBJECTIVE: Seeking managerial role in quality control domain with a renowned company in cement / process
industry.
PROFILE: Technically competent quality control professional with career success of over 29 years in steering
quality control function with prestigious cement manufacturing companies. Consistently achieved quality
excellence conforming to stringent quality parameters of the collaborators - NCCBM, UBE Industries Ltd. Proven
competencies in complying with inspection norms of BIS, ONGC,ISO, NBSM & API. Prime contributor in enhancing
product quality and deriving operational economy through designing innovative product quality & process norms
and implementing cost control initiatives. Awarded with certificates and cash prizes on several occasions for
generating huge savings for the company. Fine –tuned analytical and troubleshooting skills. Assertive team leader,
trainer and motivator with excellent written and verbal communication.
Key Strength Areas
Quality Assurance Research & development Product/ Process Development
Cost Control Inspection Management Customer Complaint resolution
Energy Conservation/ Liaison Team Leadership Cross Functional Coordination
PROFESSIONAL EXPERIENCE:
Chief Chemist, Agni Cement Industries, Rupandehi (Nepal) Jan-2015 - Present
Sr. Manager, Loha Ispaat Ltd. Raigad (M.S.) Jan 2010 - Aug-2014
Asst. Manager, Indorama -HeidelbergCementRaigad (M.S.) & Damoh (M.P.) June 1999 – Aug-2009
Sr. Chemist, Panchmahal Cement Co.Ltd. Panchmahal(Guj) Sep 1996 – Sep 1997
Chief Chemist, Gujarat High-Tech Ind.Ltd Amreli (Guj) Dec 1995 – May 1996
Chief Chemist, Mahendra Cements Ltd. Indore(M.P.) Sep 1997- June 1999/Jan 1993- Dec 1995
Chemist, Abhishek Cements Ltd. Damoh (M.P.) Sep 1986 – Jan 1993
Major Responsibilities:
Quality Control:
 Defining and enforcing quality control systems and procedures to minimize junk generation.
 Conducting analysis of raw materials, clinker, cement & flue gas. Periodically arranging Calibration of lab
equipments. Carrying out R/mix designing with lignite - Indian coal -Imported coal – oil- pet coke.
 Monitoring quality of ordinary (33, 43 & 53 grade) , special (oil well & sulphate resisting), blended (PSC, PPC)
cements & GGBS. Implementing corrective measures control variances.
 Systematically keeping quality related records. Maintaining liaison with BIS, API, ISO, NBSM & Pollution Control
Boards and acquiring additional inputs to improve product quality.
 Arranging calibration of silos. Structuring various production & quality reports for submission to senior
management. Preparing test certificates. Conducting tests to analyze and resolve customers’ complaints.
 Arranging Monitoring and support to maintain and improve plant safety on continuous basis
Research & Development
 Steering research & development activities in various areas including  Optimization of Blaine Particle size
distribution & gypsum dosages  Development of 65 /80 % slag cement / super sulphated cement & masonry
cement  Activators  New grinding aid cum activator.

2. Process Control
 Contributing process control inputs to maintain consistency in quality. Various activities performed process
control domain include  Charging of grinding media  Material handling  Plant trouble shooting Jam cleaning
Supervision of pollution monitoring  House keeping  Physical stock & balancing of r/materials  Weighment
control at packing stage  Mixing of activator & gypsum  Processing of LRF slag  Optimizations of Fuel - Kiln –
Ball mill – Vertical Roller Mill , Plant erection –commissioning -modification .
Cost Reduction
 Driving cost reduction initiatives by - optimizing power consumption with better productivity, conducting
energy audit, using grinding aids and weight reduction of PP bags.
 Minimizing incidences of shortages of LDO receipt, Reduction in idle running, substituting alternative gypsum
varieties, increasing slag absorption and using alternative fuels to generate operational economy.
Achievements:
Quality Control:
 Successfully designed & ran new raw mix for better quality & production at Abhishek Cements Ltd.
 Designed mixed fuel i.e. Pet coke + slack coal and ran it successfully at Mahendra Cements Ltd.
 Design & successfully ran mixed fuel i.e. lignite + slack coal at Gujarat High-Tech Industries Ltd.
 Achieved desired 1-day of OPC at Panchmahal Cement Ltd.
 Achieved desired 1-day c/strength of PSC at Indorama Cement Ltd.
 Achieved improvement in 28-days c/strength of PSC by 07 MPa at Indorama Cement Ltd.
 Enhanced product consistency (reduction in avg. SD from 2.65 to 1.80) at Indorama Cement Ltd.
Process Control
 Contributed significantly in converting cement mill into raw mill at Mahendra Cements Ltd.
 Resolved problem of higher DP of VRM bag house at Indorama Cement Ltd.
 Solved nagging issue of frequent jamming of air slide of VRM main bag house, Indorama Cement Ltd.
 Settled problem of frequent out of belt conveyor no. 01 at Indorama Cement Ltd.
 Resolved issue of frequent heap formation on the VRM table at Indorama Cement Ltd.
 Successfully handled problem of frequent jamming of double flap & feed pipe of VRM at Indorama Cement Ltd.
 Improved VRM out put for clinker grinding by 05.00 MT/hr & for slag grinding 14.00 MT/hr at Indorama Cement
Ltd.
Research & Development
 Successfully developed high slag % - 60, 70 & 80 % in cement with better 1-day c/strength at Indorama Cement
Ltd.
 Resolved complaint of lower slump in concrete from the market at Indorama Cement Ltd.
 Published Paper on “Investigations on the hydraulic activity of GGBS with varying glass content & fineness”, at
NCCBM seminar– Hotel Ashoka New Delhi, India.
Cost Reduction
 Generated saving of more than Rs. 7 Crore (without any investment) by implementing my suggestions on cost
reduction at Indorama Cement Ltd.
 Earned cost saving of Rs. 35, 62,224.00 in LDO consumption at Indorama Cement Ltd.
 Saved Rs. 6,36,418.00 in grinding aid difference cost & consumption at Indorama Cement Ltd.
 Earned cost saving of Rs. 11, 11,914.00 in reuse of packing steel strips, optimization of HDPE roll consumption,
reduction in shortage of diesel receipt/consumption/distribution losses etc at Loha Ispaat –Aug-13 / Dec-13.
Awards & Appreciations
 Awarded with special increment for improvement in one day c/strength (salary increase of Rs.300.00 PM after
joining of two weeks) from Jt. M.D. of Panchmahal Cement Ltd.
 Received first cost reduction reward (Certificate & Cash Rs.7, 500.00) from The Director of Indorama Cement
Ltd.
 Received Certificate of excellence & Cash award of Rs.20,000.00 from The Executive Director of Indorama
Cement Ltd.
 Received performance incentive award Rs. 35,640.00 and an appreciation letter from the Management of
Indorama Cement Ltd.
 Received Certificate Appreciations on performance from The Manager-HR of Loha Ispaat Ltd on 28 Nov-13.
EDUCATION
B.Sc.
Date of Birth: 10/06/1966 ,Passport no.: F 7591165
Present Salary: INR Rs 4.2 lac per annum +Bonus 0.6 lac per annum + Free family accommodation & food.