The document discusses Quality by Design (QbD), a systematic approach to pharmaceutical development that emphasizes product and process understanding based on sound science. Some key points:
- QbD aims to build quality into products from the design stage to reduce testing and variability. Critical quality attributes, materials, and process parameters are identified.
- A design space defines the multidimensional operating conditions that maintain quality. Processes are in control if they stay within the design space.
- QbD benefits include reduced development time, lower costs, improved troubleshooting and flexibility for changes compared to traditional quality testing approaches.
DEFINITION,PRINCIPLE, OBJECTIVES, ELEMENTS AND TOOLS OF QUALITY BY DESIGN (Qb...Durgadevi Ganesan
Quality by Design is a concept first outlined by Joseph M. Juran in various publications. He supposed that quality could be planned. The concept of QBD was mention in ICH Q8 guidelines, which states that, “To identify quality can not be tested in products, i.e. Quality should be built in to product by design.”
What is Quality by Design (QbD)?
Quality by Design (QbD) is a strategic approach employed in various industries, including pharmaceuticals, manufacturing, and product development, to ensure the consistent delivery of high-quality products.
Why QbD?
Principle of QbD
Objectives of QbD
ELEMENTS OF PHARMACEUTICAL QUALITY BY DESIGN:
- Quality Target Product Profile
- Critical Quality Attributes
- Product Design and Understanding
- Process Design and Understanding
- Process Design and Understanding
- Design space
- Control Strategy
- Continual Improvement
DESIGN TOOLS
- Prior Knowledge
- Risk Assessment
- Mechanistic Model, Design of Experiments, and Data Analysis
- Process Analytical Technology
DEFINITION,PRINCIPLE, OBJECTIVES, ELEMENTS AND TOOLS OF QUALITY BY DESIGN (Qb...Durgadevi Ganesan
Quality by Design is a concept first outlined by Joseph M. Juran in various publications. He supposed that quality could be planned. The concept of QBD was mention in ICH Q8 guidelines, which states that, “To identify quality can not be tested in products, i.e. Quality should be built in to product by design.”
What is Quality by Design (QbD)?
Quality by Design (QbD) is a strategic approach employed in various industries, including pharmaceuticals, manufacturing, and product development, to ensure the consistent delivery of high-quality products.
Why QbD?
Principle of QbD
Objectives of QbD
ELEMENTS OF PHARMACEUTICAL QUALITY BY DESIGN:
- Quality Target Product Profile
- Critical Quality Attributes
- Product Design and Understanding
- Process Design and Understanding
- Process Design and Understanding
- Design space
- Control Strategy
- Continual Improvement
DESIGN TOOLS
- Prior Knowledge
- Risk Assessment
- Mechanistic Model, Design of Experiments, and Data Analysis
- Process Analytical Technology
Bharati Vidyapeeth College of Pharmacy, Kolhapur.
Approved by AICTE & PCI (New Delhi)and Affiliated to Shivaji University, Kolhapur.Quality by design
BY
Miss. Zade Manasi S.
M.Pharm 1ST Year Sem II
Department Of Pharmaceutical Quality Assurance
Introduction to Quality by design
Quality
Quality can not be tested into products; it has to be built in by design.
QBD - ‘systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control, based on sound science and quality risk management.’
Why QbD is required?
Higher level of assurance of product quality.
Cost saving and efficiency for industry & regulators.
Facilitate innovation.
Increase manufacturing efficiency.
Reduce cost/product rejects.
Minimize/eliminate potential compliance actions.
Streamline post approval changes & regulatory processes and more focused inspections.
Advantages:For Industry:
Better understanding of the process.
Less batch failure.
More efficient and effective control of change.
Return on investment / cost savings.
For FDA:
It enhances scientific base for analysis.
It provides consistency.
It provides more flexibility in decision making.
It ensures decisions are made on scientific base and not on observed information.
Objectives:The main objectives of QBD is to ensure the quality products, for that product & process characteristics important to desired performance must be resulting from a combination of prior knowledge & new estimation during development.
From this knowledge & data process measurement & desired attributes may be constructed.
Ensures combination of product & process knowledge gained during development.
Key aspects of Qbd:
The Target Product Quality Profile (TPQP):TPQP has been defined as a “prospective and dynamic summary of the quality characteristics of a drug product that ideally will be achieved to ensure that the desired quality, and thus the safety and efficacy, of a drug product is realized”.
Critical Quality Attribute (CQA):Once TPQP has been identified, the next step is to identify the relevant CQAs.
A CQA has been defined as “a physical, chemical, biological, or microbiological property or characteristic that should be within an appropriate limit, range, or distributed to ensure the desired product quality”
Prior product knowledge, such as the accumulated laboratory, nonclinical and clinical experience with a specific product-quality attribute, is the key in making these risk assessments.
Critical process parameters (CPP):Critical process parameters (CPPs) are defined as “parameters whose variability have an impact on a CQA and therefore should be monitored or controlled to ensure the process produces the desired quality.”
Risk assessment:Quality risk management is a systematic process for the assessment, control, communication and review of risks to the quality of the drug (medicinal) product across the product lifecycle.
The Pharmaceutical Quality by Design is a systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control based on sound science and quality risk management.
Quality cannot be tested into products; it has to be built in by design.
This is the seminar on Quality By Design (QbD) .
In this will discuss about Concept , Objectives, Benefits, Key Aspects of QbD.
Specially Design for a Seminar type Presentation.
Thank You , Keep reading and keep sharing.
Quality-by-Design In Pharmaceutical DevelopmentPrabhjot kaur
Quality-by-Design In Pharmaceutical Development: Introduction, ICH Q8 guideline, Regulatory and industry views on QbD, Scientifically based QbD - examples of application. M. Pharmacy 2nd Semester (Computer aided drug delivery system)
QbD can be applied to the development and evaluation of analytical methods. During
method development, all potential factors (the inputs) and all critical analytical
responses (the outputs) are studied to determine the relationships. Critical analytical
factors are identified in an approach that parallels what is described for process
development in ICH Q8 and Q9. A corporate knowledge repository is required
throughout the process to ensure critical information is captured that can be reviewed
and added to in the future such that lessons learned can be applied to the specific
methods under consideration and also to other similar methods being applied to other
products. s
QbD is new concept in pharmaceutical industries which is beneficial for producing and maintaining quality in product. With help of QbD a quality is built in product during manufacturing.
Bharati Vidyapeeth College of Pharmacy, Kolhapur.
Approved by AICTE & PCI (New Delhi)and Affiliated to Shivaji University, Kolhapur.Quality by design
BY
Miss. Zade Manasi S.
M.Pharm 1ST Year Sem II
Department Of Pharmaceutical Quality Assurance
Introduction to Quality by design
Quality
Quality can not be tested into products; it has to be built in by design.
QBD - ‘systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control, based on sound science and quality risk management.’
Why QbD is required?
Higher level of assurance of product quality.
Cost saving and efficiency for industry & regulators.
Facilitate innovation.
Increase manufacturing efficiency.
Reduce cost/product rejects.
Minimize/eliminate potential compliance actions.
Streamline post approval changes & regulatory processes and more focused inspections.
Advantages:For Industry:
Better understanding of the process.
Less batch failure.
More efficient and effective control of change.
Return on investment / cost savings.
For FDA:
It enhances scientific base for analysis.
It provides consistency.
It provides more flexibility in decision making.
It ensures decisions are made on scientific base and not on observed information.
Objectives:The main objectives of QBD is to ensure the quality products, for that product & process characteristics important to desired performance must be resulting from a combination of prior knowledge & new estimation during development.
From this knowledge & data process measurement & desired attributes may be constructed.
Ensures combination of product & process knowledge gained during development.
Key aspects of Qbd:
The Target Product Quality Profile (TPQP):TPQP has been defined as a “prospective and dynamic summary of the quality characteristics of a drug product that ideally will be achieved to ensure that the desired quality, and thus the safety and efficacy, of a drug product is realized”.
Critical Quality Attribute (CQA):Once TPQP has been identified, the next step is to identify the relevant CQAs.
A CQA has been defined as “a physical, chemical, biological, or microbiological property or characteristic that should be within an appropriate limit, range, or distributed to ensure the desired product quality”
Prior product knowledge, such as the accumulated laboratory, nonclinical and clinical experience with a specific product-quality attribute, is the key in making these risk assessments.
Critical process parameters (CPP):Critical process parameters (CPPs) are defined as “parameters whose variability have an impact on a CQA and therefore should be monitored or controlled to ensure the process produces the desired quality.”
Risk assessment:Quality risk management is a systematic process for the assessment, control, communication and review of risks to the quality of the drug (medicinal) product across the product lifecycle.
The Pharmaceutical Quality by Design is a systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control based on sound science and quality risk management.
Quality cannot be tested into products; it has to be built in by design.
This is the seminar on Quality By Design (QbD) .
In this will discuss about Concept , Objectives, Benefits, Key Aspects of QbD.
Specially Design for a Seminar type Presentation.
Thank You , Keep reading and keep sharing.
Quality-by-Design In Pharmaceutical DevelopmentPrabhjot kaur
Quality-by-Design In Pharmaceutical Development: Introduction, ICH Q8 guideline, Regulatory and industry views on QbD, Scientifically based QbD - examples of application. M. Pharmacy 2nd Semester (Computer aided drug delivery system)
QbD can be applied to the development and evaluation of analytical methods. During
method development, all potential factors (the inputs) and all critical analytical
responses (the outputs) are studied to determine the relationships. Critical analytical
factors are identified in an approach that parallels what is described for process
development in ICH Q8 and Q9. A corporate knowledge repository is required
throughout the process to ensure critical information is captured that can be reviewed
and added to in the future such that lessons learned can be applied to the specific
methods under consideration and also to other similar methods being applied to other
products. s
QbD is new concept in pharmaceutical industries which is beneficial for producing and maintaining quality in product. With help of QbD a quality is built in product during manufacturing.
Operation “Blue Star” is the only event in the history of Independent India where the state went into war with its own people. Even after about 40 years it is not clear if it was culmination of states anger over people of the region, a political game of power or start of dictatorial chapter in the democratic setup.
The people of Punjab felt alienated from main stream due to denial of their just demands during a long democratic struggle since independence. As it happen all over the word, it led to militant struggle with great loss of lives of military, police and civilian personnel. Killing of Indira Gandhi and massacre of innocent Sikhs in Delhi and other India cities was also associated with this movement.
How to Split Bills in the Odoo 17 POS ModuleCeline George
Bills have a main role in point of sale procedure. It will help to track sales, handling payments and giving receipts to customers. Bill splitting also has an important role in POS. For example, If some friends come together for dinner and if they want to divide the bill then it is possible by POS bill splitting. This slide will show how to split bills in odoo 17 POS.
Read| The latest issue of The Challenger is here! We are thrilled to announce that our school paper has qualified for the NATIONAL SCHOOLS PRESS CONFERENCE (NSPC) 2024. Thank you for your unwavering support and trust. Dive into the stories that made us stand out!
Instructions for Submissions thorugh G- Classroom.pptxJheel Barad
This presentation provides a briefing on how to upload submissions and documents in Google Classroom. It was prepared as part of an orientation for new Sainik School in-service teacher trainees. As a training officer, my goal is to ensure that you are comfortable and proficient with this essential tool for managing assignments and fostering student engagement.
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The map views are useful for providing a geographical representation of data. They allow users to visualize and analyze the data in a more intuitive manner.
This is a presentation by Dada Robert in a Your Skill Boost masterclass organised by the Excellence Foundation for South Sudan (EFSS) on Saturday, the 25th and Sunday, the 26th of May 2024.
He discussed the concept of quality improvement, emphasizing its applicability to various aspects of life, including personal, project, and program improvements. He defined quality as doing the right thing at the right time in the right way to achieve the best possible results and discussed the concept of the "gap" between what we know and what we do, and how this gap represents the areas we need to improve. He explained the scientific approach to quality improvement, which involves systematic performance analysis, testing and learning, and implementing change ideas. He also highlighted the importance of client focus and a team approach to quality improvement.
The Roman Empire A Historical Colossus.pdfkaushalkr1407
The Roman Empire, a vast and enduring power, stands as one of history's most remarkable civilizations, leaving an indelible imprint on the world. It emerged from the Roman Republic, transitioning into an imperial powerhouse under the leadership of Augustus Caesar in 27 BCE. This transformation marked the beginning of an era defined by unprecedented territorial expansion, architectural marvels, and profound cultural influence.
The empire's roots lie in the city of Rome, founded, according to legend, by Romulus in 753 BCE. Over centuries, Rome evolved from a small settlement to a formidable republic, characterized by a complex political system with elected officials and checks on power. However, internal strife, class conflicts, and military ambitions paved the way for the end of the Republic. Julius Caesar’s dictatorship and subsequent assassination in 44 BCE created a power vacuum, leading to a civil war. Octavian, later Augustus, emerged victorious, heralding the Roman Empire’s birth.
Under Augustus, the empire experienced the Pax Romana, a 200-year period of relative peace and stability. Augustus reformed the military, established efficient administrative systems, and initiated grand construction projects. The empire's borders expanded, encompassing territories from Britain to Egypt and from Spain to the Euphrates. Roman legions, renowned for their discipline and engineering prowess, secured and maintained these vast territories, building roads, fortifications, and cities that facilitated control and integration.
The Roman Empire’s society was hierarchical, with a rigid class system. At the top were the patricians, wealthy elites who held significant political power. Below them were the plebeians, free citizens with limited political influence, and the vast numbers of slaves who formed the backbone of the economy. The family unit was central, governed by the paterfamilias, the male head who held absolute authority.
Culturally, the Romans were eclectic, absorbing and adapting elements from the civilizations they encountered, particularly the Greeks. Roman art, literature, and philosophy reflected this synthesis, creating a rich cultural tapestry. Latin, the Roman language, became the lingua franca of the Western world, influencing numerous modern languages.
Roman architecture and engineering achievements were monumental. They perfected the arch, vault, and dome, constructing enduring structures like the Colosseum, Pantheon, and aqueducts. These engineering marvels not only showcased Roman ingenuity but also served practical purposes, from public entertainment to water supply.
2. Due to involvement of APIs, various non functional excipients, manufacturing process,
pharmaceutical products face a high degree of variability in their quality .
3. •
Dr. Joseph M. Juran believed that quality issues mostly arise due to the design.
• He emphasized that quality must be built into the products by design and the traditional
practice of quality by testing should be avoided
• Quality by Design (QbD) is a concept.
• By ‘Quality’ it means a product free from contamination and reliably delivering the
therapeutic benefit promised in the label to the consumer
• By ‘Design’ it means the planned step wise process of creating a drug product.
•
• .
What it is
•A quality system for managing
product life cycle.
•A way of quantifying risk.
What isn’t
•New
•Design of Experiments [DoE]
•Design Space
4.
5. • Before QbD era
• The suitability of either a drug substance or a drug product for its intended use. The term
includes such attributes such as the identity, strength and purity (ICH Q6A).
• In short product needs to be tested to ensure quality.
• ICH Q8 guideline was published in May 2006 for pharmaceutical product development, and
has been complemented by the ICH Q9 on Quality Risk Management and ICH Q10 for a
Pharmaceutical Quality System.
• These guidelines emphasize quality by design (QbD), a science-based approach for designing
formulations and manufacturing processes in order to ensure predefined product quality
objectives.
• The fundamental assumption underlying QbD is that the quality of the product can be
assured only if critical sources of variability is understood and is suitably mitigated or
controlled within a defined design space
6.
7. Principle Qbd Concepts
• Risk and knowledge based decisions
• Systemic approaches process development
• Continuous improvement
• Leads to Capable processes
8. Qbd Goals
• To achieve meaningful product quality specifications that are based on clinical performance
[Objectivity in product specification design].
• To increase process capability and reduce product variability and defects by enhancing
product and process design, understanding, and control. [Objectivity in manufacturing].
• To increase product development and manufacturing efficiencies. [Objectivity in supply]
• To enhance root cause analysis and post-approval change management. [Objectivity in
regulatory processes]
QbD is defined in the ICH Q8 guideline as “a systematic approach to development that begins
with predefined objectives and emphasizes product and process understanding and process
control, based on sound science and quality risk management.”
9. Benefits of Qbd
• Reduces development time
• Minimizes product cost by multiple times
• Helps in effective trouble shooting
• Facilitates timely launch of products
• Increases consumer generic acceptance
• Monitors regulatory oversight with greater
flexibility
• Maintains product life cycle with greater
ease
13. Quality Target Product Profile (QTPP)
FDA defines QTPP as the quality attributes related to safety and efficacy of the product.
Includes, but not limited to:
• Desired Elements
• Dosage form
• Route of administration
• Device design
• Packaging design
•Necessary Elements
• Pharmacokinetic characteristics (e.g. BA/BE, Dissolution)
• Quality characteristics for intended use (e.g. potency, purity)
• Shelf life
• It may include route of administration, dosage form, delivery systems, dosage strength(s), container closure system, pharmacokinetic consideration and drug product quality criteria (e.g., sterility, purity, stability, and drug release).
• It is important to acknowledge that QTPP should only include patient relevant product performance elements. For example, tablet density or hardness may be included as a specification for process monitoring but may not be included in QTPP.
14. • Important to acknowledge that QTPP should only include patient relevant product
performance elements.
• For example, tablet density or hardness may be included as a specification for process
monitoring but may not be included in QTPP.
• If particle size is critical to the dissolution of a solid oral product, then the QTPP should
include dissolution but not particle size
• For an NDA, the QTPP is under development while for the ANDA product, the QTPP is well
established based on the properties of the drug substance (DS), characterization of the
reference listed drug products (RDL), RLD label and intended patient population.
• Therefore, a generic drug product is expected to have same QTPP as that of brand or
reference product.
15.
16. Critical quality attributes (CQA)
• A physical, chemical, biological or microbial property or characteristic that
should be within an appropriate limit, range, or distribution to ensure the
desired product quality (Q8)
• Potential CQA are derived from the QTPP and guide product and process
development.
17. WHEN IS A QUALITY ATTRIBUTE A CQA?
When the attribute has an impact on:
• Efficacy: “What if patient gets the wrong dose” e.g.
potency
• Safety: “What if the product has degradants or
genotoxic impurity or heavy metals”
• Quality: “What if the product is damaged-will the
patient take it?”
CQA ensures that drug product remains within
safe and effective levels
•CQA is Quantifiable-Directly (e.g. Assay) or
indirectly (e.g. dissolution)
•The CQA list is dynamic and can be updated
based on product and process knowledge
18.
19. • FDA defines Quality Risk Management (QRM) as a systematic process for the assessment,
control, communication and review of risks to the quality of the drug product across the
product lifecycle.
• The goal of QRM is therefore to identify risks within a process or event, analyzing the
significance of these risks, and take appropriate measures to mitigate such risks if deemed
unacceptable.
• ICH Q9
• QRM is integral part of QbD as it helps in identifying the extent of the impact of critical
material attributes (CMA) and critical process parameter (CPP) on CQAs, which can eventually
assist in prioritizing the CQAs . They are particularly important in complex processes, especially
that are involved in cases of biologics or bio-similar.
20. Critical Material Attributes (CMA)
• Material include Raw materials, reagents, solvents, processing aids, intermediate stage
materials, API (s), packaging and labelling materials [ICH Q7A]
• Material Attributes: A physical, chemical, biological or microbial characteristic of a material
that has direct impact on the CQA.
• Material quantity are typically fixed per batch.
• A Material Attribute (MA) can be quantified
• Example of MA: PSD, Impurity profile, Untapped and Tapped density, viscosity, sterility,
moisture level
21.
22. Critical Process Parameters (CPP)
A process parameter whose variability has an
impact on a CQA and therefore should be
monitored or controlled to ensure the process
produces the desired quality [ICH Q8]
•A process parameter (PP) can be measured
and controlled (adjusted)
Examples of PP’s: Temperature, spray
rates, compression force, humidity,
machine speed, air flow rates, stirrer
rpm, rate of addition
24. • A design space is a multidimensional combination of input variables (e.g., material
attributes), their interactions and process parameters that have been demonstrated to
provide assurance of quality
• A design space may be constructed for a single unit operation, multiple unit operations, or for
the entire process.
• Though according to FDA guideline, defining design space is optional since the product and
process understanding can be established without a formal design space, nevertheless, such
approach can assist to better understanding and attain overall control of a system.
CPPs and MAs are not independent but correlates
•The design space is a mathematical expression or graphical representation of link between
CPPs, MAs and CQAs
A process running within the design space is said to be in control