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- 1. Page 1 of 4 Prepared By : Control Subject Parameters Unit of Measure Testing Equipments Frequency of Measurement Recording of Measurement Measured by Whom Acceptance Criteria What Actions to Take if Acceptance Criteria Not Achieved Who Decides Who Acts Record of Action Taken Dimensions mm ruler vernier micrometer each new roll QC-FR-02-12 Quality inspector ±0.2 mm Hold Quality supervisor Production technician QC-FR-03-01 Visual appearance non non each new roll QC-FR-02-12 Quality inspector no damage, surface fluctuation,... Hold Quality supervisor Production technician QC-FR-03-01 Dimensions mm ruler vernier micrometer each new width QC-FR-02-22 Quality inspector ± 0.5 mm Hold Quality supervisor Production technician QC-FR-03-01 Visual appearance non non each new width QC-FR-02-22 Quality inspector free from rust and burrs Hold Quality supervisor Production technician QC-FR-03-01 Dimensions mm ruler meter each width QC-FR-02-28 Quality inspector ₊ 1 mm modify Quality supervisor Production technician QC-FR-03-01 Visual appearance non non Each width QC-FR-02-28 Quality inspector Free from rust and burrs Hold Quality supervisor Production technician QC-FR-03-01 Core Insulation Resistance ohm Megger each Core QC-FR-02-28 Quality inspector > 0.5 MΩ modify Quality Engineer Production Engineer QC-FR-03-01 Responsibilty Core cutting Process Control Plan for: In process Issue no: 1 Eng.Ayman Sakr Core slitting Date:19/06/2014 Quality Control Plan DRY TRANSFORMER IN PROCESS Control Plan no: Core stacking
- 2. Page 2 of 4 Prepared By : Control Subject Parameters Unit of Measure Testing Equipments Frequency of Measurement Recording of Measurement Measured by Whom Acceptance Criteria What Actions to Take if Acceptance Criteria Not Achieved Who Decides Who Acts Record of Action Taken Responsibilty Process Control Plan for: In process Issue no: 1 Eng.Ayman Sakr Date:19/06/2014 Quality Control Plan DRY TRANSFORMER IN PROCESS Control Plan no: Dimensions mm ruler meter each stage QC-FR-02-26 Quality inspector as design modify Quality supervisor Production technician QC-FR-03-01 Resistance test ohm resistance measuring device per coil QC-FR-02-26 Quality inspector as per design Hold till design feedback Quality Engineer Production technician QC-FR-03-01 Visual appearance non non per coil QC-FR-02-26 Quality inspector free from dust and strange particles to be cleaned Quality supervisor Production technician QC-FR-03-01 Dimensions mm ruler meter each stage QC-FR-02-25 Quality inspector as design modify Quality supervisor Production technician QC-FR-03-01 Resistance test ohm resistance measuring device per coil QC-FR-02-25 Quality inspector as per design Hold till design feedback Quality Engineer Production Engineer QC-FR-03-01 Visual appearance non non per coil QC-FR-02-25 Quality inspector free from dust and strange particles to be cleaned Quality supervisor Production technician QC-FR-03-01 Dimensions mm Verner Each mold QC-FR-02-25 QC-FR- 02-26 Quality inspector +3,-1 Reject Quality supervisor Production Engineer QC-FR-03-01 procedures non non during process QC-FR-02-25 QC-FR- 02-26 Quality inspector good handling of coils to be treated Quality supervisor Production technician QC-FR-03-01 Ovens procedures non non Starting of the process QC-FR-02-21 QC-FR-02- 23 Quality inspector as per QC documetns QC- FR-02-21 QC-FR- 02-23 to be adjusted Quality supervisor Production or maintenance technician QC-FR-03-01 LV win HV win Moulding & demoulding
- 3. Page 3 of 4 Prepared By : Control Subject Parameters Unit of Measure Testing Equipments Frequency of Measurement Recording of Measurement Measured by Whom Acceptance Criteria What Actions to Take if Acceptance Criteria Not Achieved Who Decides Who Acts Record of Action Taken Responsibilty Process Control Plan for: In process Issue no: 1 Eng.Ayman Sakr Date:19/06/2014 Quality Control Plan DRY TRANSFORMER IN PROCESS Control Plan no: procedures non non End of process QC-FR-02-20 Quality inspector Cast Resin covers windings completely to be adjusted Quality supervisor Production or maintenance technician QC-FR-03-01 Visual appearance non non End of process QC-FR-02-20 Quality inspector No cast leakage - No damage during handling to be treated Quality supervisor Production technician QC-FR-03-01 Dimensions mm meter each coil QC-FR-02-27 Quality inspector as per design modify Quality supervisor Production technician QC-FR-03-01 Visual appearance non non each coil QC-FR-02-27 Quality inspector as per design modify Quality supervisor Production technician QC-FR-03-01 Cutting & Cleaning Casting
- 4. Page 4 of 4 Prepared By : Control Subject Parameters Unit of Measure Testing Equipments Frequency of Measurement Recording of Measurement Measured by Whom Acceptance Criteria What Actions to Take if Acceptance Criteria Not Achieved Who Decides Who Acts Record of Action Taken Responsibilty Process Control Plan for: In process Issue no: 1 Eng.Ayman Sakr Date:19/06/2014 Quality Control Plan DRY TRANSFORMER IN PROCESS Control Plan no: Dimensions mm meter each transformer QC-FR-02-27 Quality inspector ±2 mm modify Quality supervisor Production technician QC-FR-03-01 Insulation Resistance Test Ohm Megger each transformer QC-FR-02-27 Quality inspector all values > 0.5 MΩ hold Quality Engineer Production Engineer QC-FR-03-01 Turns Ratio Test Non Ratiometer each transformer QC-FR-02-27 Quality inspector according to TDS /IEC 60076-1 hold Quality Engineer Production Engineer QC-FR-03-01 DC Resistance Test Ohm Ohmmeter each transformer QC-FR-02-27 Quality inspector according to TDS /IEC 60076-1 hold Quality Engineer Production Engineer QC-FR-03-01 Visual appearance non non each transformer QC-FR-02-27 Quality inspector no damage treat Quality supervisor Production technician QC-FR-03-01 Accessories non non each transformer QC-FR-02-24 Quality inspector as per design To be installed Quality Engineer Production Engineer QC-FR-03-01 Control Unit Non non each transformer QC-FR-02-24 Quality inspector Woking Properly Replace Quality supervisor Production technician QC-FR-03-01 Visual appearance non non each transformer QC-FR-02-24 Quality inspector no damage and good appearance treat Quality supervisor Production technician QC-FR-03-01 Initial Assembly Final assembly & finishing