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we extend the life of your investments
IMD Services – Crane
Maintenance - February 2017
PREZIOSO Linjebygg
- part of PREZIOSO Linjebygg Group
we extend the life of your investments
Significant international footprint
Continental Europe
28% of revenues
1700 employees
Middle East & North Africa
8% of revenues
310 employees
Sub-Saharan Africa
40% of revenues
2840 employees
South America
4% of revenues
150 employees
Northern Europe
20% of revenues
650 employees
Trading operations
Representative office
we extend the life of your investments
A wide range of services…
we extend the life of your investments
IMD development : From Transmission Lines to Offshore Services
Prezioso Linjebygg started off
building power lines in 1933
Prezioso Linjebygg saw the
potential of using the same
work methods offshore…
Today, Prezioso Linjebygg is
an international and highly
skilled service provider for the
oil & gas industry
we extend the life of your investments
 Non-Destructive Testing (NDT)
 Magnetic Particle Inspection (MPI)
 Dye Penetrant Inspection (DPI)
 Eddy Current Inspection (EC)
 Ultrasonic/Phased Array Inspection (UT)
 Infrared Thermography
 Acoustic Eye/Tube Inspection
 Tank Floor Testing /MFL
 Positive Material Identification (PMI)
 Rapid Motion Scanning (RMS) – NEW!
 Class Surveys
 DROPS Surveys
 Lifting Gear Inspection
 Drill String Inspection – DS-1 – NEW!
 Derrick Surveys and flare inspection
 SPS (Special Periodic Surveys)
 Bolting & Piping Surveys
 API Inspection
Inspection Services Offered
we extend the life of your investments
PZL provides teams with multidiscipline qualifications to assist for ad-hoc work and
day-to-day operations on site.
 NDT Inspection
 Rigging
 Mechanic tasks, bolt torqueing, etc
 Welding, pipe fitting, etc.
 Electricians
Multidiscipline Services
we extend the life of your investments
Crane Inspection, Maintenance and Modification
PZL can provide the full range of expertise, experience and capabilities required to deliver fully
integrated inspection and maintenance services for cranes and lifting equipment
 Multi-discipline rope access crane inspectors and technicians: A flexible and versatile
approach
 Efficient, field proven methodologies for maintenance, modifications and replacement of
cranes
 Full range of required offshore capabilities
 Experienced onshore engineering support capabilities
8we extend the life of your investments
Prezioso Linjebygg Offshore Execution Capabilities:
 Periodic inspections and maintenance
 Maintenance Programs
 Crane Evaluations
 Repairs
 Modification and upgrading
 Refurbishment and revamping
 Load testing
 NDT
 Full crane replacements
 Anti-corrosion solutions
 Complex lifting operations
 Access solutions
 Fault finding, programming and upgrade of PLCs
 Retrofitting of Variable Speed Drives
Crane Maintenance and Modification Capabilities
9we extend the life of your investments
Prezioso Linjebygg Onshore Engineering Capabilities:
 Maintenance management and spare parts planning
 Inspection planning
 Developments of methods and planning for complex lifting operations
 Design of cranes and lifting appliances
 Wide range of complementary Engineering capabilities – Feasibility, FEED studies, concept
and detail engineering
Crane Maintenance and Modification Capabilities
10we extend the life of your investments
We offer inspection, evaluation, maintenance, modification and repair services for the
following types of material handling equipment:
 Pedestal Cranes
 Knuckle Boom Cranes
 Lattice Boom Cranes
 Life Boats/Raft Davits
 Gantry Cranes
 Winches
 Goods Lifts
 Monorails
 Spreader Bars
 Pneumatic and Electric Chain Hoists
 Loose Lifting Equipment
Types of cranes and lifting equipment
11we extend the life of your investments
o PzL does in-house testing, maintenance and certification of lifting equipment
o Load testing and certification of new lifting equipment
o Periodic control of lifting equipment
Testing, Maintenance and Certification
12we extend the life of your investments
Crane Project References – Africa Region
13we extend the life of your investments
Crane Project References – Africa continuous…
we extend the life of your investments
Lifting and Rigging Operations
 Specially designed lifting tools
 Flexible and effective rigging methods
 Small, effective multi-skilled teams
(RAT/rigging and trade disciplines)
Cost saving factors:
- No helicopter
- No crane barge or vessel
support
- Minimise occupation of
platform crane
- Multi-skilled, effective teams
Effective lifting/rigging methods
we extend the life of your investments
 Creating lifting capacity outside of crane coverage and in
difficult to access areas
 Safe and Professional execution of lifting operations
 Effective solutions for complex challenges
Lifting and Rigging Operations
16we extend the life of your investments
The traditional way and the PZL way
The traditional way The PZL way
-Boom temporarily suspended in rigging arrangement
-Cabin replaced using gin pole and guide wires
-Rope access techniques
we extend the life of your investments
 Extensive experience in heavy structural projects
 Multi-Discipline Rope Access Technicians
 Turn-key delivery: Engineering, Procurement, Construction
and Installation (EPCI)
Structural Modification and Installation
we extend the life of your investments
Flare Stack Capabilities
 Inspection (RAT & Drone)
 Repair
 Modification
 Replacements
 Decommissioning
we extend the life of your investments
Methodology
o Multiple flexible lifting solutions to fit
various flare and flare stack designs
o Flexible and efficient lifting methods
o Experienced personnel
o Field proven & safe solutions
we extend the life of your investments
Cutting & Removal – Diamond Wire Cold Cutting
 Diamond Wire Saw & tailor made HPU for Cold
Cutting
 ATEX certified class 2, zone 1 (DNV)
 Mobile HPU for confined spaces
 Safe, clean and effective cutting
we extend the life of your investments
PzL Diamond wire frame saw:
 Topside and subsea splash zone
 Lightweight
 Modular
 Cold Cutting
Cutting & Removal – Frame Saw
we extend the life of your investments
Smart Access Solutions
we extend the life of your investments
Types of Inspection:
 Visual
 FMD (Flooded Member Detection)
 ACFM (Alternating Current Field Meas.)
 Ultrasonic
 PEC (Pulse Eddy Current)
Splash Zone Cleaning & Inspection
we extend the life of your investments
Client: BP US
 Installed by RAT, monitored from topside
 Cleaning of marine growth
 Visual inspection
Splash Zone Cleaning & Inspection
we extend the life of your investments
 Prezioso Linjebygg deliveres cofferdams for repairs of suberged structures.
 Installed by use of manual rigging equipment and RAT
 Used on live risers
Splash Zone Repairs - Cofferdam
we extend the life of your investments
Asset Integrity Consulting
 Our subsidiary MainTech has a deep knowledge of materials technology and
integrity management. It performs consultancy services in the following
areas:
Maintenance Inspection
Materials Technology
Corrosion / Integrity
Management
Planning InspectionStrategy of
Maintenance
Maintenance
Management
Coaching / Project
Management
we extend the life of your investments
AIM SERVICES
Project
Design phase
As Built Operation
• Design assessment
• Materials selection/
3rd party verification
• CP design/ 3rd party
verification
• LCC focus
• Management
consulting
• Risk Based Inspection
(RBI) programs
(subsea, topside,
onshore)
• Baseline inspection
• Risk Based
Maintenance (RBM)
• Reliability Centred
Maintenance (RCM)
• Attend FAT
• Integrity management
• Optimised RBI /RCM
programs
• Perform inspection
• Evaluate inspection results
• Annual condition
assessments
• Life extension analyses
• Attend at audits
• ++ IMD Services solutions
How and Where implement Asset Integrity Management ?
we extend the life of your investments
Piping Integrity Management
o Stress calculation of pipeline - developed lifting
matrix for carbon steel pipes
o Lifting plans and special lifting tools
o Inspection, sandblasting and painting (repair if needed)
Cost saving factors:
Inspection &
maintenance of
pipes/supports
without need for
shutdown.
Inspection and maintenance of corrosion
between pipes and supports
we extend the life of your investments
Habitats ATEX certified for use in zone 1&2 Areas. It offers 2 critical properties:
• Containment – ensuring no sparks/slag escape from the enclosure
• Pressurisation – prevent ingress of hydrocarbons during hot works.
• Habitats and trained technicians in Angola
Habitats
we extend the life of your investments
 In-house training facilities
 Prezioso Linjebygg is committed to nationalization of positions, onshore and
offshore.
Training of Technicans
we extend the life of your investments
IMD: Overview of our range of solutions
 Advanced rigging & lifting
methods
 Specially designed lifting tools
 Small, effective & multi-skilled
teams
 Cutting tools
Modifications, repairs and
maintenance
 Specially designed lifting tools
and advanced rigging
 Project design, engineering and
execution
Flare tip modification and
replacement
 Below deck solutions with
cofferdams
 Work can be executed whilst
riser is in operation
Repair / maintenance of risers and
other jacket structures
 Design and engineering
 Procurement / fabrication
 Installation using rope access,
lifting and rigging techniques
Jacket upgrades and repairs
 Wide range of cutting tools in
our product range, including:
 Subsea diamond wire saws
 Topside ATEX Zone 1
certified diamond wire
Cutting and removal
 Design , engineering and
planning
 Specialty lifting equipment
 Advanced rigging / lifting
FPSO swivel exchange
we extend the life of your investments
IMD: Overview of our range of solutions
 Riser repair services
 Cofferdam Repairs
Riser repairs and maintenance
 UTM (class surveys), UWILD,
NDT, Drops surveys, Derrick
inspection, API inspection,
Lifting gear inspection
Rope access NDT inspection
 Solutions deployed from topside
 Inspection and cleaning services
in the “splash zone”
Splash zone inspection and cleaning
 Remote Inspection and cleaning
of tanks/vessels:
 ATEX cleaning arm
 Manually operated
inspection tools f
Internal tank or vessel inspection
 ATEX certified pressurized
habitats
 Flexible and modular system not
seen as confined space
Habitats
 Stress calculation of pipes
(development of lifting matrix)
 Lifting plans
 Inspection and repairs
Piping Integrity Management
v

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PZL IMD PROFILE_Ghana 2017

  • 1. we extend the life of your investments IMD Services – Crane Maintenance - February 2017 PREZIOSO Linjebygg - part of PREZIOSO Linjebygg Group
  • 2. we extend the life of your investments Significant international footprint Continental Europe 28% of revenues 1700 employees Middle East & North Africa 8% of revenues 310 employees Sub-Saharan Africa 40% of revenues 2840 employees South America 4% of revenues 150 employees Northern Europe 20% of revenues 650 employees Trading operations Representative office
  • 3. we extend the life of your investments A wide range of services…
  • 4. we extend the life of your investments IMD development : From Transmission Lines to Offshore Services Prezioso Linjebygg started off building power lines in 1933 Prezioso Linjebygg saw the potential of using the same work methods offshore… Today, Prezioso Linjebygg is an international and highly skilled service provider for the oil & gas industry
  • 5. we extend the life of your investments  Non-Destructive Testing (NDT)  Magnetic Particle Inspection (MPI)  Dye Penetrant Inspection (DPI)  Eddy Current Inspection (EC)  Ultrasonic/Phased Array Inspection (UT)  Infrared Thermography  Acoustic Eye/Tube Inspection  Tank Floor Testing /MFL  Positive Material Identification (PMI)  Rapid Motion Scanning (RMS) – NEW!  Class Surveys  DROPS Surveys  Lifting Gear Inspection  Drill String Inspection – DS-1 – NEW!  Derrick Surveys and flare inspection  SPS (Special Periodic Surveys)  Bolting & Piping Surveys  API Inspection Inspection Services Offered
  • 6. we extend the life of your investments PZL provides teams with multidiscipline qualifications to assist for ad-hoc work and day-to-day operations on site.  NDT Inspection  Rigging  Mechanic tasks, bolt torqueing, etc  Welding, pipe fitting, etc.  Electricians Multidiscipline Services
  • 7. we extend the life of your investments Crane Inspection, Maintenance and Modification PZL can provide the full range of expertise, experience and capabilities required to deliver fully integrated inspection and maintenance services for cranes and lifting equipment  Multi-discipline rope access crane inspectors and technicians: A flexible and versatile approach  Efficient, field proven methodologies for maintenance, modifications and replacement of cranes  Full range of required offshore capabilities  Experienced onshore engineering support capabilities
  • 8. 8we extend the life of your investments Prezioso Linjebygg Offshore Execution Capabilities:  Periodic inspections and maintenance  Maintenance Programs  Crane Evaluations  Repairs  Modification and upgrading  Refurbishment and revamping  Load testing  NDT  Full crane replacements  Anti-corrosion solutions  Complex lifting operations  Access solutions  Fault finding, programming and upgrade of PLCs  Retrofitting of Variable Speed Drives Crane Maintenance and Modification Capabilities
  • 9. 9we extend the life of your investments Prezioso Linjebygg Onshore Engineering Capabilities:  Maintenance management and spare parts planning  Inspection planning  Developments of methods and planning for complex lifting operations  Design of cranes and lifting appliances  Wide range of complementary Engineering capabilities – Feasibility, FEED studies, concept and detail engineering Crane Maintenance and Modification Capabilities
  • 10. 10we extend the life of your investments We offer inspection, evaluation, maintenance, modification and repair services for the following types of material handling equipment:  Pedestal Cranes  Knuckle Boom Cranes  Lattice Boom Cranes  Life Boats/Raft Davits  Gantry Cranes  Winches  Goods Lifts  Monorails  Spreader Bars  Pneumatic and Electric Chain Hoists  Loose Lifting Equipment Types of cranes and lifting equipment
  • 11. 11we extend the life of your investments o PzL does in-house testing, maintenance and certification of lifting equipment o Load testing and certification of new lifting equipment o Periodic control of lifting equipment Testing, Maintenance and Certification
  • 12. 12we extend the life of your investments Crane Project References – Africa Region
  • 13. 13we extend the life of your investments Crane Project References – Africa continuous…
  • 14. we extend the life of your investments Lifting and Rigging Operations  Specially designed lifting tools  Flexible and effective rigging methods  Small, effective multi-skilled teams (RAT/rigging and trade disciplines) Cost saving factors: - No helicopter - No crane barge or vessel support - Minimise occupation of platform crane - Multi-skilled, effective teams Effective lifting/rigging methods
  • 15. we extend the life of your investments  Creating lifting capacity outside of crane coverage and in difficult to access areas  Safe and Professional execution of lifting operations  Effective solutions for complex challenges Lifting and Rigging Operations
  • 16. 16we extend the life of your investments The traditional way and the PZL way The traditional way The PZL way -Boom temporarily suspended in rigging arrangement -Cabin replaced using gin pole and guide wires -Rope access techniques
  • 17. we extend the life of your investments  Extensive experience in heavy structural projects  Multi-Discipline Rope Access Technicians  Turn-key delivery: Engineering, Procurement, Construction and Installation (EPCI) Structural Modification and Installation
  • 18. we extend the life of your investments Flare Stack Capabilities  Inspection (RAT & Drone)  Repair  Modification  Replacements  Decommissioning
  • 19. we extend the life of your investments Methodology o Multiple flexible lifting solutions to fit various flare and flare stack designs o Flexible and efficient lifting methods o Experienced personnel o Field proven & safe solutions
  • 20. we extend the life of your investments Cutting & Removal – Diamond Wire Cold Cutting  Diamond Wire Saw & tailor made HPU for Cold Cutting  ATEX certified class 2, zone 1 (DNV)  Mobile HPU for confined spaces  Safe, clean and effective cutting
  • 21. we extend the life of your investments PzL Diamond wire frame saw:  Topside and subsea splash zone  Lightweight  Modular  Cold Cutting Cutting & Removal – Frame Saw
  • 22. we extend the life of your investments Smart Access Solutions
  • 23. we extend the life of your investments Types of Inspection:  Visual  FMD (Flooded Member Detection)  ACFM (Alternating Current Field Meas.)  Ultrasonic  PEC (Pulse Eddy Current) Splash Zone Cleaning & Inspection
  • 24. we extend the life of your investments Client: BP US  Installed by RAT, monitored from topside  Cleaning of marine growth  Visual inspection Splash Zone Cleaning & Inspection
  • 25. we extend the life of your investments  Prezioso Linjebygg deliveres cofferdams for repairs of suberged structures.  Installed by use of manual rigging equipment and RAT  Used on live risers Splash Zone Repairs - Cofferdam
  • 26. we extend the life of your investments Asset Integrity Consulting  Our subsidiary MainTech has a deep knowledge of materials technology and integrity management. It performs consultancy services in the following areas: Maintenance Inspection Materials Technology Corrosion / Integrity Management Planning InspectionStrategy of Maintenance Maintenance Management Coaching / Project Management
  • 27. we extend the life of your investments AIM SERVICES Project Design phase As Built Operation • Design assessment • Materials selection/ 3rd party verification • CP design/ 3rd party verification • LCC focus • Management consulting • Risk Based Inspection (RBI) programs (subsea, topside, onshore) • Baseline inspection • Risk Based Maintenance (RBM) • Reliability Centred Maintenance (RCM) • Attend FAT • Integrity management • Optimised RBI /RCM programs • Perform inspection • Evaluate inspection results • Annual condition assessments • Life extension analyses • Attend at audits • ++ IMD Services solutions How and Where implement Asset Integrity Management ?
  • 28. we extend the life of your investments Piping Integrity Management o Stress calculation of pipeline - developed lifting matrix for carbon steel pipes o Lifting plans and special lifting tools o Inspection, sandblasting and painting (repair if needed) Cost saving factors: Inspection & maintenance of pipes/supports without need for shutdown. Inspection and maintenance of corrosion between pipes and supports
  • 29. we extend the life of your investments Habitats ATEX certified for use in zone 1&2 Areas. It offers 2 critical properties: • Containment – ensuring no sparks/slag escape from the enclosure • Pressurisation – prevent ingress of hydrocarbons during hot works. • Habitats and trained technicians in Angola Habitats
  • 30. we extend the life of your investments  In-house training facilities  Prezioso Linjebygg is committed to nationalization of positions, onshore and offshore. Training of Technicans
  • 31. we extend the life of your investments IMD: Overview of our range of solutions  Advanced rigging & lifting methods  Specially designed lifting tools  Small, effective & multi-skilled teams  Cutting tools Modifications, repairs and maintenance  Specially designed lifting tools and advanced rigging  Project design, engineering and execution Flare tip modification and replacement  Below deck solutions with cofferdams  Work can be executed whilst riser is in operation Repair / maintenance of risers and other jacket structures  Design and engineering  Procurement / fabrication  Installation using rope access, lifting and rigging techniques Jacket upgrades and repairs  Wide range of cutting tools in our product range, including:  Subsea diamond wire saws  Topside ATEX Zone 1 certified diamond wire Cutting and removal  Design , engineering and planning  Specialty lifting equipment  Advanced rigging / lifting FPSO swivel exchange
  • 32. we extend the life of your investments IMD: Overview of our range of solutions  Riser repair services  Cofferdam Repairs Riser repairs and maintenance  UTM (class surveys), UWILD, NDT, Drops surveys, Derrick inspection, API inspection, Lifting gear inspection Rope access NDT inspection  Solutions deployed from topside  Inspection and cleaning services in the “splash zone” Splash zone inspection and cleaning  Remote Inspection and cleaning of tanks/vessels:  ATEX cleaning arm  Manually operated inspection tools f Internal tank or vessel inspection  ATEX certified pressurized habitats  Flexible and modular system not seen as confined space Habitats  Stress calculation of pipes (development of lifting matrix)  Lifting plans  Inspection and repairs Piping Integrity Management
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