ElKotby Establishment is an Egyptian company established in 1950 that provides marine and port machinery maintenance services. It has over 70 years of experience and a reputation for quality within ports and harbors in the Middle East and West Africa. The company aims to develop long-term customer relationships by exceeding expectations. It has over 500 employees across various departments providing mechanical repair, electrical work, steel structure design, and more. ElKotby also offers outsourcing services like supplying drivers, technicians, and other personnel to container terminals.

1. ElKotby Establishment
For Marine & Port Machinery Maintenance

2. ElKotby Establishment
For Marine & Port Machinery Maintenance

3. Table of Contents
Company Profile
Preface
Overview
Goal
Client Portfolio
Technical Staff
Quality and Safety
Departments
Outsourcing Department
Organization
Screw Manufacturing & Trading
Department
Services
Mechanical maintenance &
repair
Steel structure design-out and
modifications
Crane total refurbishment
Electrical maintenance and
repair
Hydraulic maintenance and
repair
Crane painting by vertical works
rope technology
Products
Rail Platforms
Rail Smart Grinding Machine
Operator Training Platform
Center Boring Lathing Machine
Outsourcing
Management System
Drivers Supplying
Drivers Assist and Services
Lashers Supplying
Lashers Assist and Services
Technicians
Technicians Assist and Services
Washing Terminals Equipment
Gate Controller Services
Steel structure design-out and
modifications
High technology services
Inspections, drawings,
workshop drawings, tests
, analyses, certifications and
reporting
Flippers
STS Tie-Down Anchorage

4. ElKotby Corporation for Marine & Port Machinery Maintenance is an Egyptian company established in1950.
We have grown both in size and reputation, successfully establishing our respected brand name within the Ports
and Harbours in the whole Middle East and West Africa.
Our working attitude and philosophy is based on many years of experience combined with our operational policy
of standing behind our service.
Company : Preface

5. ElKotby Corporation for Marine & Port Machinery Maintenance is committed to providing services conforming to
all engineering best practices, complying will every applicable code, rule and standard.
We strive to do our utmost to provide a healthy and safe place of work for all our employees, achieving a high
standard of Health and Safety at work, either at our premises or on the spot. By establishing safety procedures,
good working conditions and a healthy working environment, we ensure that our employees recognize the potential
hazards related with the various activities undertaken by the Company and are aware of how to avoid the associated
risks.
Company : Overview

6. :ElKotby Corporation for Marine & Port Machinery Maintenance’s goal is to develop and nurture long term
relationships with our customers by not only meeting our customers’ expectations, but also exceeding them.
For that reason, we continue our work today with modern and innovative techniques and state-of-the-art
equipment, expanding both the size of the company and its range of services aimed at better catering the
needs of our growing client portfolio.
Company : Goal

7. ElKotby Corporation for Marine & Port Machinery Maintenance’s Engineering and Technical Team is committed to
delivering high quality, fast and cost effective engineering solutions.
Our highly skilled manpower carries out their tasks according to all classification society standards, working shifts
around the clock 24/7 and being available as out-sourcing for engineering services or operations sections.
any : Technical Staff
Company : Technical Staff

8. ElKotby Corporation for Marine & Port Machinery Maintenance has created, throughout the
years, strong synergies with European Companies and Universities, related to the Marine and
Port Machinery scopes, aimed at improving our Know-how and capacities, at the same time
that we are acquainted with the most innovative technological advances.
European Synergies

9. Company : Client Portfolio

10. Company : Departments
Marketing
Department
Mahmoud Hosny
Technical Office
Department
Mohamed Osman
Human
Resources
Department
Mohamed Zakaria
Information
Technology
Department
Mohamed Elhamahmy
Store, Equipment
and Drivers
Management
Department
Mohamed Azab Nasser
Financial
Department
Aly Mohamed Hassan
Procurement
Department
Mohamed Sabet
SCCT On-Site
Department
Mohab Abd Allah
Workshop
Department
El Sayed Awad Gad
Planning and
Tracing
Department
Ahmed Fikry

11. Company : Outsourcing Department Structure
Executive Manager
Human Resources
Department
Permissions
Administrative
Data Entry
Operations Department
Operations
Manager
Washing Department
Supervisor
Washing
Technicians
Drivers
Department
Shift Manager
“A”
Supervisor
Drivers
Shift “A”
Shift Manager
“B”
Supervisor
Drivers
Shift “B”
Shift Manager
“C”
Supervisor
Divers
Shift “C”
Lashers
Department
Shift Manager
Supervisor
Lashers
Shift “A”
Shift Manager
Supervisor
Lashers
Shift “B”
Shift Manager
Supervisor
Lashers
Shift “C”
Financial Department
Financial
Manager
Accountants
Technician Outsourcing
Department
Supervisor
Shift “A”
Technician
Shift &
Assistants
Supervisor
Shift “B”
Technician
Shift &
Assistants
Supervisor
Shift “C”
Technician
Shift &
Assistants

12. Company : Screw Manufacturing & Trading Department
17 technicians & helpers
28
250 tons per year
200 tons per year
Man Power:
Production Lines:
Production Rate:
Import Rate:
General and
Financial
Manager
Ali Abo Elhusien
Production
Manager
Mohamed Elshemoty
Commercial
Manager
Mohamed Sabet

13. Services : Mechanical Repairing 1
• Hoist gear-box replacement, repair and alignment
• Trolley gear-box replacement, repair and alignment
• Boom gear-box replacement, repair and alignment
• Gantry gear-box replacement, repair and alignment

14. • Gantry Rail repair, maintenance and replacement
• Trolley Rail repair, maintenance and replacement
Services : Mechanical Repairing 2

15. Services : Mechanical Repairing 3
• Boom sheaves replacement
• Hoist sheaves replacement
• Trolley sheaves replacement

16. Services : Mechanical Repairing
4
Wire rope replacement

17. Services : Mechanical Repairing 5
Hinge point/Forestay Pins/Equalizer repair and replacement

18. • Brake replacement, repair and alignment
Services : Mechanical Repairing 6

19. Steel structure maintenance and accident repairs
Gantry FestoonPortal beam Sill beam

20. Hydraulic maintenance and repair
• TLS system
• Trolley system
• Spreaders
• RTG wheel Turning System
• Safety brakes system
Spreader
Power pack
Gantry Wheel Safety BrakeMain Hoist Safety Brake
RTG wheel Turning

21. Electrical Maintenance and Repair
• Panzer Belt installation
• Festoon Cables Replacement
• HV Reel repair and modification
Panzer Belt installation Festoon Cables Replacement
HV Reel repair and modification

22. Steel structure design-out and modifications
Leg Steel Structure Design-Out
Boom (Under Trolley rail ) Structure
Design-Out and modification

23. Crane total refurbishment: Steel structure and Painting

24. Crane painting by vertical works rope technology
This work with European certification

25. High technology services
• Grinding Trolley Rails
• Center Boring
Center Boring
Grinding Trolley Rails

26. Inspections, drawings, workshop drawings, tests, analyses,
certifications and reporting
• Vibration Tests
• Finite Element Analysis
• Strength Analysis
• NDT
• Thermo-graphic Analysis
• Structural Stress by
Wind Forces analysis
• CE Marking

27. PRODUCTS
• Trolley Rail Platforms
• Work Platforms
• RTG Service Platform

28. • Crane Operator Training Platform
• Test Load platform
PRODUCTS
Test Load platform
• Crane Operator Training Platform
Water Tank Test Load platform

29. PRODUCTS
STS - FLIPPERS
MOBILEHARBOURCRANEFLIPPERS
FLIPPERS
RTG - FLIPPERS

30. New design ( Rubber Flipper)
FLIPPERSPRODUCTS
At present, we are full partners for the development, monitoring of
prototypes, manufacturing and distribution of state-of-the-art
ELASTIC FLIPPERS
INNOVATION

31. PRODUCTS
TIE DOWN ANCHOR ( 85 & 180 TON )
85 TON180 TON

32. Outsourcing : Management System
ISO 9001:2008 Series CCC (UE) Management System is accredited to the ISO quality standards since 1998.
HSE Management System (OHSAS 18001:2007) CCC (UE) Management System has been accredited to the Occupational
Health and Safety Assessment Series specification. As a Marine, Diving and ROV contractor CCC (UE) is a member of the
International Marine Contractors Association (IMCA) and adhering to the Safe Codes of Practice of all three sections.
ISPS & ISM-Code CCC (UE) Management System is accredited to the ISPS and ISM Code requirements.
CCC (UE) Management has successfully implemented an integrated management system, based on the principles of quality
management, which have world-wide acceptance and are applied in all kinds of production and service industries.

33. Outs ElKotby Corporation for Marine & Port Machinery
Maintenance has been supplying drivers for Container Terminals since
2010.
Our drivers are capable of meeting the most rigorous demands. They
perform quickly and efficiently boasting an excellent safety record due to
the continuous safety training in which they are immersed.
: Truck-Head Drivers

34. Outsourcing : STS & RTG Operators
Container Loading Container Transfer
Outside Break Area Break Area

35. Outsourcing : Lashers
ElKotby Corporation for Marine & Port Machinery
Maintenance has been supplying Lashers for Container
Terminals since 2010.
Our lashers are capable of meeting the most rigorous
demands. They respond quickly and efficiently to any
need our customers may have, at any time, being
conscious of the importance of assuring that all
containers are safely secured.
They boast an excellent safety record due to the
continuous safety training in which they are immersed.

36. Outsourcing : Lashers Assist and Services
One of our Lashers group Container Lasher
Container Lasher Forklift Driver

37. ElKotby Corporation for Marine & Port Machinery Maintenance has
been supplying Technicians for Container Terminals since 2010.
Our technicians are capable of meeting the most rigorous demands. They are
well skilled and experienced responding quickly and efficiently to any need
our customers may need. Ours technicians have an excellent safety record
due to the continuous safety training in which they are immersed.
g : Technicians
Outsourcing

38. Outsourcing : Technicians Assist and Services
Changing Tire Repairing RTG
Welding High Master Lifting RTG

39. Outsourcing : Washers for Terminal Equipment
ElKotby Corporation for Marine & Port Machinery Maintenance has
been supplying Washers for Container Terminals since 2010.
Our Washers are capable of meeting the most rigorous demands. They
respond quickly and efficiently to any need our customers may have, at any
time.
They carry out cleaning works for all kind of Terminal Equipment

40. ElKotby Corporation for Marine & Port Machinery Maintenance has been supplying Gate
in/out Controllers for Container Terminals since 2010.
Our Gate Controllers are capable of meeting the most rigorous demands. They respond quickly
and efficiently to any need our customers may have, at any time.
g : Gate Controller Services
Outsourcing: Gate in/out Controllers

41. Thank you for your
Attention
2015 © ElKotby Establishment
+20 66 342 6197
Zone C8, El Raswa Industrial Zone,
Port Said, Egypt
info@elkotby.com
elkotby.com
ElKotby
For Marine Equipment Maintenance