Sri Ramanjaneya Ispat Private Limited is a private company that operates a sponge iron plant and captive power plant in Andhra Pradesh, India. The document provides details about the company, including its directors, production process, raw materials used, finished goods produced, departments, and basic plant layout. Iron ore and coal are the raw materials that are crushed, mixed, and fed into kilns for burning over 4 hours to produce sponge iron and charcoal as finished goods. The process takes a total of 8-10 hours to convert raw materials to finished goods.

1. DEPARTMENT OF MANAGEMENT STUDIES
EMERALD’S SCHOOL OF BUSINESS
(Affiliated by AICTE, New Delhi)
KODANDARAMAPURAM, TIRUPATHI
2013-2015
Project report on
A STUDY ON
PRODUCTTION OPERATING CYCLE
WITH REFERANCE OF
SRI RAMANJANEYA ISPAT PVT LTD,
NEMAKAL Village, Bommanahal Mandal, ATP Dist.
Submitted to: Submitted by
Mr. Satish Kumar M.CHAND BASHA
Faculty of POM 2nd Semester
ESB Post Graduate Diploma in Management
Roll NO: PGDM131502

2. INDEX
 Introduction
 Company Profile
 Departments in Organization
 What are the raw material and finished goods
 Flow chart of Production cycle
 Process
 Plant layout
 Bibliography

3. Introduction about SRIPL
Sri Ramanjaneya Ispat Private Limited is a Private Company incorporated on 30th July
2008. It is classified as Indian Non-Government Company and is registered at Registrar of
Companies, Hyderabad. Its authorized share capital is Rs. 70,000,000 and its paid up capital is
Rs. 70,000,000.
Sri Ramanjaneya Ispat Private Limited’s Annual General Meeting (AGM) was last held
on 29th September 2012 and as per records from Ministry of Corporate Affairs (MCA), its
balance sheet was last filed on 31st March 2012.
Sri Ramanjaneya Ispat Private Limited’s Corporate Identification Number is (CIN)
U27310AP2008PTC060371 and its registration number is 60371. Its registered address is
FLAT NO-C4, TREDSET VILLAS ROAD NO.3, BANJARA HILLS, HYDERABAD-500034,
and ANDHRA PRADESH.
There are 5 directors of Sri Ramanjaneya Ispat Pvt ltd. Current status of Sri Ramanjaneya
Ispat Pvt ltd is – Active…

4. Company profile
Sponge Iron Plant with Captive Power plant by SRIPL:
Sri Ramanjaneya Ispat Pvt. Ltd. have proposed to set up a sponge Iron plant (66,000
TPA) along with Captive Power plant (8 MW) at Village Nemakallu, Mandal Bommanahal,
and District Anantapur in Andhra Pradesh. The land requirement for the proposed project will
be 23.26 acres, of which 8.54 acres will be developed under green belt.
The project is estimated to cost Rs. 610 million
The project was considered for environment clearance Jul 26, 2010
The project was issued environmental clearance Aug 27, 2010
Contact:
Sri Ramanjaneya Ispat (Pvt) Ltd. G-3, Reliance Krishna Towers, Adarsh Nagar, Hyderabad.
Fax: 040- 30606676
Directors of SRIPL:
Director Identification Number Name
00636098 PAPUDESI VENUGOPAL NAIDU
02143574 SUDHAKAR CHRUKURI
02143672 JYOTHI KAMEPALLI
02321165 NAVEEN YERNENI
03543087 ADINARAYANA RAO YERNENI

5. Company Information:
Corporate Identification Number U27310AP2008PTC060371
Name SRI RAMANJANEYA ISPAT PRIVATE LIMITED
RoC RoC-Hyderabad
Registration Number 60371
Company Category Company limited by shares
Company Sub Category Indian Non-Government Company
Class of Company Private Company
Authorized Capital (in Rs.) 70,000,000
Paid up capital (in Rs.) 70,000,000
Number of Members(Applicable only in case of company without Share Capital) 0
Date of Incorporation 30 July 2008
Address 1 FLAT NO-C4, TRENDSET VILLAS
Address 2 ROAD NO.3, BANJARA HILLS,
City HYDERABAD
State Andhra Pradesh
Country INDIA
Pin 500034
Whether listed or not Unlisted
Date of Last AGM 29 September 2012
Date of Balance sheet 31 March 2012
Company Status (for eFiling) Active

6. Departments in Organization (factory)
Administration Department:
 Managing Director
 General Manager
 Plant In-charge (manager)
 Store manager
 Accountants
 Supervisors
Production Process Department:
 Production Manager or HOD
 Asst. HOD
 Production operators
Mechanical Department:
 Mechanical HOD
 Asst. HOD or Foremen
 Mechanics
Electrical Department:
 Electrical HOD
 Ass HOD
 Electricians
Laboratory Department:
 Lab HOD
 Ass HOD
 Helpers and labours
Driving Department:
 Truck Drivers
 Tractor Drivers
 Vehicle Drivers
 JCB/Loader Drivers

7. Goods Inputs and Outputs
Raw material:
o Iron ore
o Coal
Finished goods:
o Sponge Iron
o Sponge lumps
o Low mag
And
 Char coal lumps
 Char coal fines
And
 Iron ore fines

8. Flow chart of Production cycle
I-Bin
Char coal Sponge Iron
Screening
Iron ore
Coal
Feeding
(Crusher)
Kilan-1
Kilan-2
Stock house
Low
Mag
Char
lumps
Sponge
Lumps
Sponge
Fines
Cooler
Char
Fines
Iron ore
Fines

9. Output
Process
Iron ore and Coal fed into the Crusher machine it take 3hours to process, crusher
removes the content of soil from the Iron ore and remaining part of the Iron ore is
mixed with Coal. The mixed content of material is fed to the Stock house by the
crusher through Conveyer belt. The stock house content material is fed to the Kilan, In
this system we considered only of Two kilan for their convenient, here it is the main
process, in kilan burn the material its take 4hours of time to burning here burning
capacity is depends on temperature and after burned material keeping in cooler bunker
to decreasing material temperature, here takes 2hours of time. And the semi-finished
good throwing to Screening machine (Product house bunker) through the conveyer
belt, here the semi-finished good are spread as two types those are 1.Sponge Iron,
2.Char Coal.
To convert Raw material into finished good minimum time takes 8-10hours.

10. SRI RAMANJANEYA ISPAT PRIVATE LIMITED
Plant layout
Description: -Mech: Mechanic Department, Ele: Electrician Department, Lab: Laboratory Department
Process: Production Controlling Department, I-Bin: To store cold stock;
Security room
Weigh Bridge
Water Tank
Office/weighBridge Ctrl room
e

11. Sources:
 https://www.zauba.com/company/SRI-RAMANJANEYA-ISPAT-PRIVATE-LIMITED/U27310AP2008PTC060371
 http://moefnews.com/sponge-iron-plant-with-captive-power-plant-by-sri-ramanjaneya-ispat/