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DEPARTMENT OF MANAGEMENT STUDIES 
EMERALD’S SCHOOL OF BUSINESS 
(Affiliated by AICTE, New Delhi) 
KODANDARAMAPURAM, TIRUPATHI 
2013-2015 
Project report on 
A STUDY ON 
PRODUCTTION OPERATING CYCLE 
WITH REFERANCE OF 
SRI RAMANJANEYA ISPAT PVT LTD, 
NEMAKAL Village, Bommanahal Mandal, ATP Dist. 
Submitted to: Submitted by 
Mr. Satish Kumar M.CHAND BASHA 
Faculty of POM 2nd Semester 
ESB Post Graduate Diploma in Management 
Roll NO: PGDM131502
INDEX 
 Introduction 
 Company Profile 
 Departments in Organization 
 What are the raw material and finished goods 
 Flow chart of Production cycle 
 Process 
 Plant layout 
 Bibliography
Introduction about SRIPL 
Sri Ramanjaneya Ispat Private Limited is a Private Company incorporated on 30th July 
2008. It is classified as Indian Non-Government Company and is registered at Registrar of 
Companies, Hyderabad. Its authorized share capital is Rs. 70,000,000 and its paid up capital is 
Rs. 70,000,000. 
Sri Ramanjaneya Ispat Private Limited’s Annual General Meeting (AGM) was last held 
on 29th September 2012 and as per records from Ministry of Corporate Affairs (MCA), its 
balance sheet was last filed on 31st March 2012. 
Sri Ramanjaneya Ispat Private Limited’s Corporate Identification Number is (CIN) 
U27310AP2008PTC060371 and its registration number is 60371. Its registered address is 
FLAT NO-C4, TREDSET VILLAS ROAD NO.3, BANJARA HILLS, HYDERABAD-500034, 
and ANDHRA PRADESH. 
There are 5 directors of Sri Ramanjaneya Ispat Pvt ltd. Current status of Sri Ramanjaneya 
Ispat Pvt ltd is – Active…
Company profile 
Sponge Iron Plant with Captive Power plant by SRIPL: 
Sri Ramanjaneya Ispat Pvt. Ltd. have proposed to set up a sponge Iron plant (66,000 
TPA) along with Captive Power plant (8 MW) at Village Nemakallu, Mandal Bommanahal, 
and District Anantapur in Andhra Pradesh. The land requirement for the proposed project will 
be 23.26 acres, of which 8.54 acres will be developed under green belt. 
The project is estimated to cost Rs. 610 million 
The project was considered for environment clearance Jul 26, 2010 
The project was issued environmental clearance Aug 27, 2010 
Contact: 
Sri Ramanjaneya Ispat (Pvt) Ltd. G-3, Reliance Krishna Towers, Adarsh Nagar, Hyderabad. 
Fax: 040- 30606676 
Directors of SRIPL: 
Director Identification Number Name 
00636098 PAPUDESI VENUGOPAL NAIDU 
02143574 SUDHAKAR CHRUKURI 
02143672 JYOTHI KAMEPALLI 
02321165 NAVEEN YERNENI 
03543087 ADINARAYANA RAO YERNENI
Company Information: 
Corporate Identification Number U27310AP2008PTC060371 
Name SRI RAMANJANEYA ISPAT PRIVATE LIMITED 
RoC RoC-Hyderabad 
Registration Number 60371 
Company Category Company limited by shares 
Company Sub Category Indian Non-Government Company 
Class of Company Private Company 
Authorized Capital (in Rs.) 70,000,000 
Paid up capital (in Rs.) 70,000,000 
Number of Members(Applicable only in case of company without Share Capital) 0 
Date of Incorporation 30 July 2008 
Address 1 FLAT NO-C4, TRENDSET VILLAS 
Address 2 ROAD NO.3, BANJARA HILLS, 
City HYDERABAD 
State Andhra Pradesh 
Country INDIA 
Pin 500034 
Whether listed or not Unlisted 
Date of Last AGM 29 September 2012 
Date of Balance sheet 31 March 2012 
Company Status (for eFiling) Active
Departments in Organization (factory) 
Administration Department: 
 Managing Director 
 General Manager 
 Plant In-charge (manager) 
 Store manager 
 Accountants 
 Supervisors 
Production Process Department: 
 Production Manager or HOD 
 Asst. HOD 
 Production operators 
Mechanical Department: 
 Mechanical HOD 
 Asst. HOD or Foremen 
 Mechanics 
Electrical Department: 
 Electrical HOD 
 Ass HOD 
 Electricians 
Laboratory Department: 
 Lab HOD 
 Ass HOD 
 Helpers and labours 
Driving Department: 
 Truck Drivers 
 Tractor Drivers 
 Vehicle Drivers 
 JCB/Loader Drivers
Goods Inputs and Outputs 
Raw material: 
o Iron ore 
o Coal 
Finished goods: 
o Sponge Iron 
o Sponge lumps 
o Low mag 
And 
 Char coal lumps 
 Char coal fines 
And 
 Iron ore fines
Flow chart of Production cycle 
I-Bin 
Char coal Sponge Iron 
Screening 
Iron ore 
Coal 
Feeding 
(Crusher) 
Kilan-1 
Kilan-2 
Stock house 
Low 
Mag 
Char 
lumps 
Sponge 
Lumps 
Sponge 
Fines 
Cooler 
Char 
Fines 
Iron ore 
Fines
Output 
Process 
Iron ore and Coal fed into the Crusher machine it take 3hours to process, crusher 
removes the content of soil from the Iron ore and remaining part of the Iron ore is 
mixed with Coal. The mixed content of material is fed to the Stock house by the 
crusher through Conveyer belt. The stock house content material is fed to the Kilan, In 
this system we considered only of Two kilan for their convenient, here it is the main 
process, in kilan burn the material its take 4hours of time to burning here burning 
capacity is depends on temperature and after burned material keeping in cooler bunker 
to decreasing material temperature, here takes 2hours of time. And the semi-finished 
good throwing to Screening machine (Product house bunker) through the conveyer 
belt, here the semi-finished good are spread as two types those are 1.Sponge Iron, 
2.Char Coal. 
To convert Raw material into finished good minimum time takes 8-10hours.
SRI RAMANJANEYA ISPAT PRIVATE LIMITED 
Plant layout 
Description: -Mech: Mechanic Department, Ele: Electrician Department, Lab: Laboratory Department 
Process: Production Controlling Department, I-Bin: To store cold stock; 
Security room 
Weigh Bridge 
Water Tank 
Office/weighBridge Ctrl room 
e
Sources: 
 https://www.zauba.com/company/SRI-RAMANJANEYA-ISPAT-PRIVATE-LIMITED/U27310AP2008PTC060371 
 http://moefnews.com/sponge-iron-plant-with-captive-power-plant-by-sri-ramanjaneya-ispat/

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Production&operation cycle.mcb

  • 1. DEPARTMENT OF MANAGEMENT STUDIES EMERALD’S SCHOOL OF BUSINESS (Affiliated by AICTE, New Delhi) KODANDARAMAPURAM, TIRUPATHI 2013-2015 Project report on A STUDY ON PRODUCTTION OPERATING CYCLE WITH REFERANCE OF SRI RAMANJANEYA ISPAT PVT LTD, NEMAKAL Village, Bommanahal Mandal, ATP Dist. Submitted to: Submitted by Mr. Satish Kumar M.CHAND BASHA Faculty of POM 2nd Semester ESB Post Graduate Diploma in Management Roll NO: PGDM131502
  • 2. INDEX  Introduction  Company Profile  Departments in Organization  What are the raw material and finished goods  Flow chart of Production cycle  Process  Plant layout  Bibliography
  • 3. Introduction about SRIPL Sri Ramanjaneya Ispat Private Limited is a Private Company incorporated on 30th July 2008. It is classified as Indian Non-Government Company and is registered at Registrar of Companies, Hyderabad. Its authorized share capital is Rs. 70,000,000 and its paid up capital is Rs. 70,000,000. Sri Ramanjaneya Ispat Private Limited’s Annual General Meeting (AGM) was last held on 29th September 2012 and as per records from Ministry of Corporate Affairs (MCA), its balance sheet was last filed on 31st March 2012. Sri Ramanjaneya Ispat Private Limited’s Corporate Identification Number is (CIN) U27310AP2008PTC060371 and its registration number is 60371. Its registered address is FLAT NO-C4, TREDSET VILLAS ROAD NO.3, BANJARA HILLS, HYDERABAD-500034, and ANDHRA PRADESH. There are 5 directors of Sri Ramanjaneya Ispat Pvt ltd. Current status of Sri Ramanjaneya Ispat Pvt ltd is – Active…
  • 4. Company profile Sponge Iron Plant with Captive Power plant by SRIPL: Sri Ramanjaneya Ispat Pvt. Ltd. have proposed to set up a sponge Iron plant (66,000 TPA) along with Captive Power plant (8 MW) at Village Nemakallu, Mandal Bommanahal, and District Anantapur in Andhra Pradesh. The land requirement for the proposed project will be 23.26 acres, of which 8.54 acres will be developed under green belt. The project is estimated to cost Rs. 610 million The project was considered for environment clearance Jul 26, 2010 The project was issued environmental clearance Aug 27, 2010 Contact: Sri Ramanjaneya Ispat (Pvt) Ltd. G-3, Reliance Krishna Towers, Adarsh Nagar, Hyderabad. Fax: 040- 30606676 Directors of SRIPL: Director Identification Number Name 00636098 PAPUDESI VENUGOPAL NAIDU 02143574 SUDHAKAR CHRUKURI 02143672 JYOTHI KAMEPALLI 02321165 NAVEEN YERNENI 03543087 ADINARAYANA RAO YERNENI
  • 5. Company Information: Corporate Identification Number U27310AP2008PTC060371 Name SRI RAMANJANEYA ISPAT PRIVATE LIMITED RoC RoC-Hyderabad Registration Number 60371 Company Category Company limited by shares Company Sub Category Indian Non-Government Company Class of Company Private Company Authorized Capital (in Rs.) 70,000,000 Paid up capital (in Rs.) 70,000,000 Number of Members(Applicable only in case of company without Share Capital) 0 Date of Incorporation 30 July 2008 Address 1 FLAT NO-C4, TRENDSET VILLAS Address 2 ROAD NO.3, BANJARA HILLS, City HYDERABAD State Andhra Pradesh Country INDIA Pin 500034 Whether listed or not Unlisted Date of Last AGM 29 September 2012 Date of Balance sheet 31 March 2012 Company Status (for eFiling) Active
  • 6. Departments in Organization (factory) Administration Department:  Managing Director  General Manager  Plant In-charge (manager)  Store manager  Accountants  Supervisors Production Process Department:  Production Manager or HOD  Asst. HOD  Production operators Mechanical Department:  Mechanical HOD  Asst. HOD or Foremen  Mechanics Electrical Department:  Electrical HOD  Ass HOD  Electricians Laboratory Department:  Lab HOD  Ass HOD  Helpers and labours Driving Department:  Truck Drivers  Tractor Drivers  Vehicle Drivers  JCB/Loader Drivers
  • 7. Goods Inputs and Outputs Raw material: o Iron ore o Coal Finished goods: o Sponge Iron o Sponge lumps o Low mag And  Char coal lumps  Char coal fines And  Iron ore fines
  • 8. Flow chart of Production cycle I-Bin Char coal Sponge Iron Screening Iron ore Coal Feeding (Crusher) Kilan-1 Kilan-2 Stock house Low Mag Char lumps Sponge Lumps Sponge Fines Cooler Char Fines Iron ore Fines
  • 9. Output Process Iron ore and Coal fed into the Crusher machine it take 3hours to process, crusher removes the content of soil from the Iron ore and remaining part of the Iron ore is mixed with Coal. The mixed content of material is fed to the Stock house by the crusher through Conveyer belt. The stock house content material is fed to the Kilan, In this system we considered only of Two kilan for their convenient, here it is the main process, in kilan burn the material its take 4hours of time to burning here burning capacity is depends on temperature and after burned material keeping in cooler bunker to decreasing material temperature, here takes 2hours of time. And the semi-finished good throwing to Screening machine (Product house bunker) through the conveyer belt, here the semi-finished good are spread as two types those are 1.Sponge Iron, 2.Char Coal. To convert Raw material into finished good minimum time takes 8-10hours.
  • 10. SRI RAMANJANEYA ISPAT PRIVATE LIMITED Plant layout Description: -Mech: Mechanic Department, Ele: Electrician Department, Lab: Laboratory Department Process: Production Controlling Department, I-Bin: To store cold stock; Security room Weigh Bridge Water Tank Office/weighBridge Ctrl room e
  • 11. Sources:  https://www.zauba.com/company/SRI-RAMANJANEYA-ISPAT-PRIVATE-LIMITED/U27310AP2008PTC060371  http://moefnews.com/sponge-iron-plant-with-captive-power-plant-by-sri-ramanjaneya-ispat/