Process Choices, Layout
Decisions & Space Utilization
Introduction
• Organizations must choose the right process
and layout to achieve efficiency, flexibility,
safety, and cost effectiveness.
Understanding Process Choices
• Process choice refers to selecting the method
used to produce goods or deliver services.
• It depends on volume, variety, and customer
requirements.
Types of Process Choices
• Project Process – One-time, unique work
(construction, events)
• Job Shop – Low volume, high variety
• Batch Process – Moderate volume and variety
• Assembly Line – High volume, low variety
• Continuous Process – Very high volume,
standardized output
Importance of Process Choice
• Impacts cost and quality
• Determines flexibility
• Affects resource utilization
• Influences customer satisfaction
Layout Decisions – Meaning
• Layout decision involves arranging machines,
workstations, people, and equipment within a
facility for smooth workflow.
Types of Layouts
• Process (Functional) Layout
• Product (Line) Layout
• Fixed-Position Layout
• Cellular Layout
Process Layout
• Machines grouped by function
• High flexibility
• Used in hospitals, workshops
• Higher movement cost
Product Layout
• Workstations arranged as per product flow
• High efficiency
• Used in assembly lines
• Less flexibility
Fixed Position Layout
• Product remains at one place
• Resources move around it
• Used in shipbuilding, construction
Cellular Layout
• Similar machines grouped into cells
• Combines flexibility and efficiency
• Used in modern manufacturing
Space Utilization – Meaning
• Space utilization refers to effective use of
available space to support operations, safety,
and comfort.
Importance of Space Utilization
• Reduces congestion
• Improves workflow
• Enhances safety
• Improves employee comfort
Key Factors in Layout & Space
Planning
• Space utilization
• Flexibility
• Cost
• Safety
• Comfort
Flexibility
• Ability of layout to adapt to changes in
demand, product, or process.
• Flexible layouts support future growth.
Cost Consideration
• Initial setup cost
• Material handling cost
• Maintenance cost
• Efficient layout reduces overall operating cost.
Safety Considerations
• Emergency exits
• Fire safety
• Clear movement paths
• Proper lighting
• Safety reduces accidents and downtime.
Comfort & Ergonomics
• Proper seating and workspace
• Ventilation and lighting
• Noise control
• Comfort improves productivity and morale.
Conclusion
• Right process choice and layout improve
efficiency, safety, cost control, and customer
satisfaction.

Process_Choices_Layout_Decisions_and_Space_Utilization.pptx

  • 1.
  • 2.
    Introduction • Organizations mustchoose the right process and layout to achieve efficiency, flexibility, safety, and cost effectiveness.
  • 3.
    Understanding Process Choices •Process choice refers to selecting the method used to produce goods or deliver services. • It depends on volume, variety, and customer requirements.
  • 4.
    Types of ProcessChoices • Project Process – One-time, unique work (construction, events) • Job Shop – Low volume, high variety • Batch Process – Moderate volume and variety • Assembly Line – High volume, low variety • Continuous Process – Very high volume, standardized output
  • 5.
    Importance of ProcessChoice • Impacts cost and quality • Determines flexibility • Affects resource utilization • Influences customer satisfaction
  • 6.
    Layout Decisions –Meaning • Layout decision involves arranging machines, workstations, people, and equipment within a facility for smooth workflow.
  • 7.
    Types of Layouts •Process (Functional) Layout • Product (Line) Layout • Fixed-Position Layout • Cellular Layout
  • 8.
    Process Layout • Machinesgrouped by function • High flexibility • Used in hospitals, workshops • Higher movement cost
  • 9.
    Product Layout • Workstationsarranged as per product flow • High efficiency • Used in assembly lines • Less flexibility
  • 10.
    Fixed Position Layout •Product remains at one place • Resources move around it • Used in shipbuilding, construction
  • 11.
    Cellular Layout • Similarmachines grouped into cells • Combines flexibility and efficiency • Used in modern manufacturing
  • 12.
    Space Utilization –Meaning • Space utilization refers to effective use of available space to support operations, safety, and comfort.
  • 13.
    Importance of SpaceUtilization • Reduces congestion • Improves workflow • Enhances safety • Improves employee comfort
  • 14.
    Key Factors inLayout & Space Planning • Space utilization • Flexibility • Cost • Safety • Comfort
  • 15.
    Flexibility • Ability oflayout to adapt to changes in demand, product, or process. • Flexible layouts support future growth.
  • 16.
    Cost Consideration • Initialsetup cost • Material handling cost • Maintenance cost • Efficient layout reduces overall operating cost.
  • 17.
    Safety Considerations • Emergencyexits • Fire safety • Clear movement paths • Proper lighting • Safety reduces accidents and downtime.
  • 18.
    Comfort & Ergonomics •Proper seating and workspace • Ventilation and lighting • Noise control • Comfort improves productivity and morale.
  • 19.
    Conclusion • Right processchoice and layout improve efficiency, safety, cost control, and customer satisfaction.