Learn about EPIC's process skid engineering design and fabrication capabilities. We are a process design firm with 25+ years of experience. Visit www.epicmodularprocess.com or call 314-207-4250 to learn more or get a quote.
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid
Industrial process piping (and accompanying in-line components) can be manufactured from wood, fiberglass, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of Piping Design (or Piping Engineering). Piping systems are documented in piping and instrumentation diagrams (P&IDs). If necessary, pipes can be cleaned by the tube cleaning process.
"Piping" sometimes refers to Piping Design, the detailed specification of the physical piping layout within a process plant or commercial building. In earlier days, this was sometimes called Drafting, Technical drawing, Engineering Drawing, and Design but is today commonly performed by Designers who have learned to use automated Computer Aided Drawing / Computer Aided Design (CAD) software
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
Fundamental of Pipe / Pipeline used in Process Piping.Varun Patel
Learn about every aspect of pipe that used in process piping in Oil & Gas Industries. This small pipe handbook cum guide includes Fundamental of pipe, types of pipe, manufacturing, dimension, testing, hydro testing, inspection, and marking.
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid
Industrial process piping (and accompanying in-line components) can be manufactured from wood, fiberglass, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of Piping Design (or Piping Engineering). Piping systems are documented in piping and instrumentation diagrams (P&IDs). If necessary, pipes can be cleaned by the tube cleaning process.
"Piping" sometimes refers to Piping Design, the detailed specification of the physical piping layout within a process plant or commercial building. In earlier days, this was sometimes called Drafting, Technical drawing, Engineering Drawing, and Design but is today commonly performed by Designers who have learned to use automated Computer Aided Drawing / Computer Aided Design (CAD) software
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
Fundamental of Pipe / Pipeline used in Process Piping.Varun Patel
Learn about every aspect of pipe that used in process piping in Oil & Gas Industries. This small pipe handbook cum guide includes Fundamental of pipe, types of pipe, manufacturing, dimension, testing, hydro testing, inspection, and marking.
Learn how we design these components for high temperature, high pressure, and/or corrosive environments. Discover the different materials used based on a variety of applications. View some of the very unique and intricate Sweco custom designs, and corresponding technical drawings. Sweco designs and manufactures Pressure Vessels and Tanks, Pig Launchers and Receivers, Duct Work, Transition Pieces, Bellmouth Reducers, Spectacle and Line Blinds, Air Intake Stacks and Dampers, Conical Strainers, Instrument Stands and other custom fabricated products.
FUNCTION OF PIPING ENGINEERING
• PIPING ENGINEERING TEAM
• PLANT LAYOUT
• LAYOUT
• PIPE FITTINGS CLASSIFICATION
• VALVE CLASSIFICATION BASED ON FUNCTION
• PIPE ROUTING
• STRESS ANALYSIS
• OBJECTIVE
• REQUIREMENTS OF SUPPORTS IN PIPING SYSTEM
• TYPE OF SUPPORTS
• FAMILIARIZATION WITH STRESS SYMBOLS
• MATERIAL ENGINEERING
• BASIS FOR MATERIALS SELECTION
• MATERIAL SELECTION DIAGRAM
• MATERIAL SELECTION AS A FUNCTION OF TEMPERATURE
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
This Presentation is about the basic fundamentals one needs to know to begin Piping Engineering. All the basic formulas and questions that are usually asked in interviews are answered in this presentation. Feel free to ask any doubts in the comments and iI may try my best to answer them for you.
Refinery mechanical piping systems a fundamental overviewChetan vadodariya
This paper is based on experience gained by the author in fabrication, design and installation in multinational
manufacturing, contracting and client companies in India, Saudi Arabia and Bahrain. Piping systems in
any oil refinery is the most critical mechanical hardware for the transportation of feed product i.e. crude oil to
processing units, process piping intra and inter process units and further movement of intermediate distillates
from one processing unit to another for the purpose of processing, blending, value addition and maximization of
recovery from feed stock to finish products. Pipelines are the ultimate transportation solution for despatch of final
product to storage tank farms and to the shipping terminal for internal consumption and for export. This paper lists
proven and established international design
Learn how we design these components for high temperature, high pressure, and/or corrosive environments. Discover the different materials used based on a variety of applications. View some of the very unique and intricate Sweco custom designs, and corresponding technical drawings. Sweco designs and manufactures Pressure Vessels and Tanks, Pig Launchers and Receivers, Duct Work, Transition Pieces, Bellmouth Reducers, Spectacle and Line Blinds, Air Intake Stacks and Dampers, Conical Strainers, Instrument Stands and other custom fabricated products.
FUNCTION OF PIPING ENGINEERING
• PIPING ENGINEERING TEAM
• PLANT LAYOUT
• LAYOUT
• PIPE FITTINGS CLASSIFICATION
• VALVE CLASSIFICATION BASED ON FUNCTION
• PIPE ROUTING
• STRESS ANALYSIS
• OBJECTIVE
• REQUIREMENTS OF SUPPORTS IN PIPING SYSTEM
• TYPE OF SUPPORTS
• FAMILIARIZATION WITH STRESS SYMBOLS
• MATERIAL ENGINEERING
• BASIS FOR MATERIALS SELECTION
• MATERIAL SELECTION DIAGRAM
• MATERIAL SELECTION AS A FUNCTION OF TEMPERATURE
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
This Presentation is about the basic fundamentals one needs to know to begin Piping Engineering. All the basic formulas and questions that are usually asked in interviews are answered in this presentation. Feel free to ask any doubts in the comments and iI may try my best to answer them for you.
Refinery mechanical piping systems a fundamental overviewChetan vadodariya
This paper is based on experience gained by the author in fabrication, design and installation in multinational
manufacturing, contracting and client companies in India, Saudi Arabia and Bahrain. Piping systems in
any oil refinery is the most critical mechanical hardware for the transportation of feed product i.e. crude oil to
processing units, process piping intra and inter process units and further movement of intermediate distillates
from one processing unit to another for the purpose of processing, blending, value addition and maximization of
recovery from feed stock to finish products. Pipelines are the ultimate transportation solution for despatch of final
product to storage tank farms and to the shipping terminal for internal consumption and for export. This paper lists
proven and established international design
The Four Pillars of PCB Design for Creating a Successful IoT ProductDialexa
From AltiumLive 2017
Hieu Duong, Head of Dialexa’s Hardware Department, presents on "The Four Pillars of PCB Design for Creating a Successful IoT Product"
Case study on operating an Offshore Delivery Center (ODC)Oak Systems
A Case study on operating an Offshore Delivery Center (ODC). This ODC infrastructure and teams were specifically put together for a US based customer in the Industrial Automation space with a team size of 6 - 23 Engineers.
We are an experienced multi-discipline industrial engineering company and fabrication firm.
We provide turnkey solutions for modular process systems, pilot plants, machine vision systems, advanced automation and integrated packaging lines.
At EPIC, we work across many industries and have earned a solid reputation for quality, design and value. We engineer, procure and construct proven, reliable manufacturing systems that transform plant operations and improve your bottom line
Many projects experience failures that result in poor project delivery performance or process capacity/reliability degradations after commissioning
Many studies have shown that 60% to 95% of equipment life cycle costs (TLCC) are a result of decisions made (in CAPEX) prior to handover/start-up and transfer to owners (maintenance or operations) in OPEX
Wouldn’t it make common sense to manage the risk of CAPEX project failures in advance and address equipment life cycle decisions in (CAPEX) rather than after commission handover phase (OPEX)?
Shouldn't owners "invest" in project success "insurance" to help ensure that these multi-billion dollar projects are delivered as they were intended?
Vtech cms divisonal presentation may 2014 represented by htcsHTCS LLC
Following VTech's Press Release, covering their Annual Financial Report for FY 2014, the new CMS Divisional Presentation has been published as well. Contact HTCS, LLC for further details, send us an email:
Rolf.Seichter@HTConsultingServices.com
XentiQ- Productization:From Lab to the MarketplaceBilal Serlaman
Founded in 1987, XentiQ is a proven, award-winning product design and development partner that brings a full range of expertise and experience to every project we are tasked with.
Excelling in helping clients, step through the productization maze and enable clients to bring their ideas to market faster, on budget and with confidence.
Through our comprehensive 3D (Discover, Develop, Deliver) process, hundreds of projects have made the successful transition from lab to marketplace.
Quality-driven (ISO9001-2008) electronic manufacturing services (EMS) for established and emerging brands in cleantech, CTI, industrial/automotive and commercial industries.
For numerous large enterprises, the alignment of hardware and software processes is critical to managing an Agile environment. Agile Hardware implementations can be put in place by using the same framework as our typical Agile Software Development transformations. Start off with assessing the organization’s current state, then move to planning and preparing by and putting together a transition backlog, start execution with training and coaching, spread the cultural shift with change management and maintain and scale the transformation.
Similar to Process Skid Engineering - EPIC Process Systems (20)
6th International Conference on Machine Learning & Applications (CMLA 2024)ClaraZara1
6th International Conference on Machine Learning & Applications (CMLA 2024) will provide an excellent international forum for sharing knowledge and results in theory, methodology and applications of on Machine Learning & Applications.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
NUMERICAL SIMULATIONS OF HEAT AND MASS TRANSFER IN CONDENSING HEAT EXCHANGERS...ssuser7dcef0
Power plants release a large amount of water vapor into the
atmosphere through the stack. The flue gas can be a potential
source for obtaining much needed cooling water for a power
plant. If a power plant could recover and reuse a portion of this
moisture, it could reduce its total cooling water intake
requirement. One of the most practical way to recover water
from flue gas is to use a condensing heat exchanger. The power
plant could also recover latent heat due to condensation as well
as sensible heat due to lowering the flue gas exit temperature.
Additionally, harmful acids released from the stack can be
reduced in a condensing heat exchanger by acid condensation. reduced in a condensing heat exchanger by acid condensation.
Condensation of vapors in flue gas is a complicated
phenomenon since heat and mass transfer of water vapor and
various acids simultaneously occur in the presence of noncondensable
gases such as nitrogen and oxygen. Design of a
condenser depends on the knowledge and understanding of the
heat and mass transfer processes. A computer program for
numerical simulations of water (H2O) and sulfuric acid (H2SO4)
condensation in a flue gas condensing heat exchanger was
developed using MATLAB. Governing equations based on
mass and energy balances for the system were derived to
predict variables such as flue gas exit temperature, cooling
water outlet temperature, mole fraction and condensation rates
of water and sulfuric acid vapors. The equations were solved
using an iterative solution technique with calculations of heat
and mass transfer coefficients and physical properties.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
10. E.P.I.C = Electrical, Process, Instrumentation & Control Systems
Profile: EPIC provides the highest quality, turnkey, process systems on the market.
Turnkey projects at EPIC consist of process skid engineering, detailed system
design, project management, controls automation, fabrication, installation and
commissioning.
Year of Establishment: 1995
Location: Saint Louis, Missouri, United States
Employee Make-up:
• Process Engineers
• Chemical Engineers
• Mechanical Engineers
• Electrical Engineers
• Power, Controls & Automation Engineers
• PMP Project Managers
• Designers
• Welder/Pipefitters
• Electricians
• Equipment Assemblers
COMPANY OVERVIEW
11. For local references or further information about specific international jobs, please contact EPIC:
314-845-0077 | www.epicmodularprocess.com | info@epicmodularprocess.com
WHERE WE’VE DONE BUSINESS
17. Raw Materials
(Not Provided by EPIC)
Complete Chemical Processing System
(Built, Installed & Commissioned by EPIC)
Final Product
(Not Distributed by EPIC)
EPIC’s Ideal Project
• Full Project Management Including:
• Design & Build Needs
• Detailed Engineering
• Procurement & Assembly
• Modular Construction Work
• Shipping & Installation Management
• Subcontractor Management
• Target Value $1-5 Million
• Max Value of $10 Million
Manage Process
Skid Technology
Development
Complete Engineering
Fixed Bid Package
Modularized Equipment
Assembly & Fabrication
Installation and Startup
Bid Package
End User
Local Construction
Management
Local Contractor for
Modular System Install
Contract
International
Shipping
EPIC’S INTERNATIONAL PROJECT MODEL
(PROJECTS UNDER $10 MILLION)
18. Raw Materials
(Not Provided by EPIC)
Complete Chemical Processing System
(Built, Installed & Commissioned by EPIC)
Final Product
(Not Distributed by EPIC)
EPIC’s Ideal Project
• Engineering Design Package
• Module Process System Design & Build
• Target Value $1-5 Million
• Max Value of $10 Million
Process Skid
Technology
Development
Complete Engineering
Fixed Bid Package
Modularized Equipment
Assembly & Fabrication
EPC Company Manages
Installation, Field
Construction and All OSBL
End User
Subcontract Contract
EPIC’S INTERNATIONAL PROJECT MODEL
(PROJECTS OVER $10 MILLION)
19. Low Customization &
Low Technical Risk
Applications
Highly Customized
Solutions with Larger
Technical Risk
Large Capital Projects
Full Turnkey Responsibility
Medium/Small Capitol Projects
Partial Project Responsibility
Local Engineering Companies
Large Multinational
Engineering Companies
EPIC Systems
Projects in EPIC’s zone require:
• Engineering FEED Studies
• Design/Build ownership
• Process Skid Modeling
• And other high value-add elements
EPIC’s International Market Position
20. Preliminary Process Design:
• Process flow diagrams
• Preliminary process modeling
• Mass and energy balances
• Preliminary equipment list
• Budgetary estimates
Separation
Reaction
Mixing
C C + E
Pure C
Pure D
C + D
A + B C + D
E
WHAT WE DO – STEP 1
21. Front End Engineering Design (FEED):
• Base P&ID development
• Equipment specifications
• Clear definition of scope boundaries
• Preliminary controls design basis
• Detailed project execution schedule
• Risk areas identified and accounted for
• Contingency reduction on overall cost of the project
• Fixed bid price
WHAT WE DO – STEP 2
22. Final Design:
• Mechanical and structural engineering
• 3D Modular design and system layout
• Drawing development
• Power and controls design
• Electrical engineering
• Final process programming
WHAT WE DO – STEP 3
23. Fabrication and Assembly:
• All fabrication and assembly is compliant with international standards
• R Stamp and U Stamp Certified
• International Building Codes (IBC)
• Modular skid frame fabrication
• Pipe fitting
• Stick, MIG and TIG welding
• Orbital welding
• Sheet metal fabrication
• Control panel fabrication and process skid system wiring
• Electrical wiring per National Fire Protection Association (NFPA)
WHAT WE DO – STEP 4
24. Factory Acceptance Testing:
• Sensor and transmitter calibration via NIST-traceable
instruments
• System run and process operation verification
• Final documentation of the tested systems
WHAT WE DO – STEP 5
25. Shipping:
• Additional coverage through EPIC’s insurance
• Custody transfer and movement through customs
• Determining and coordinating best mode of transportation
• Carrier Insurance documentation verification
WHAT WE DO – STEP 6
26. Corporate Initiative ROI Justification Preliminary Process Skid Design
and Project Requirements
RFQ Development &
Specification
Bid Package Submittal Vendor Evaluation Partner Selection &
Project Award
Project Design Development &
Budgetary Cost Estimate
• Generating project execution plans
• Early project design development
• Budgetary cost estimates
• Return On Investment (ROI) justification
• Complete process solution
• Solution customized to client needs
Developing Long Term Strategic Partnership:
EPIC can get involved as early as here and help you through
all the following steps
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
27. American Made Quality:
EPIC provides the highest quality equipment and fabrication on the
market. Our welds are perfect every time.
• Craftsmen undergo regular skills testing
• Extensive network of international safety and fabrication code
experts means we can build to all engineering codes (ANSI,
DIN, API, GOST, Etc.)
• Internal Quality Assurance tested per customer specifications
• Rigorous environmental, health & safety program
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
28. Project Financing Options:
• Through the Export-Import Bank of the United States we can
extend credit terms to foreign buyers
• The Export-Import Bank is backed by the full faith and credit of
the United States
Financing Extended
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
29. “I value their exploration of new technology and find long term value in this company, not just for one-off projects. EPIC’s
project managers keep open communication and have our trust. We know that they can do more than just get the job done;
they can get it done right. We collaborate with inventive thinking based on efficiency and do not simply rely on what worked
before for another client. .” – Senior Process Engineer at a top agricultural chemicals company
30. “I would like to thank EPIC and especially Ron Buss on behalf of Industrial Summit Technology for the hard work and
dedication programming the PLC on our new Skybond process. Since the start up, Ron has helped us improve the process. He
has worked tirelessly making sure that the program follows our standard operation procedure accurately, and we are very
satisfied with the results” - Ariel Hernandez, Resins Production Manager