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EPIC PROCESS SYSTEMS IS A LEADER
IN PROCESS SKID TECHNOLOGY AND INDUSTRIAL
AUTOMATION ENGINEERING
THE WORLD IS CHANGING.
A GOOD PRODUCT AND A SOLID MANUFACTURING
TECHNIQUE WILL NOT BE ENOUGH TO COMPETE
YOU NEED A COMPETITIVE EDGE BUILT ON THE BEST
PROCESS SKID TECHNOLOGIES IN THE WORLD
BUT AT FAIR PRICES THAT PROVIDE
LONGTERM FINANCIAL ADVANTAGES
WE CAN PROVIDE YOU HIGH QUALITY, U.S. MADE PROCESS
SKID SYSTEMS AND ACCESS TO U.S. FINANCING
OUR UNIQUE MODULAR APPROACH MEANS FASTER
DELIVERY, LESS OVERALL COSTS, AND HIGHER QUALITY
WHO IS EPIC PROCESS SYSTEMS?
E.P.I.C = Electrical, Process, Instrumentation & Control Systems
Profile: EPIC provides the highest quality, turnkey, process systems on the market.
Turnkey projects at EPIC consist of process skid engineering, detailed system
design, project management, controls automation, fabrication, installation and
commissioning.
Year of Establishment: 1995
Location: Saint Louis, Missouri, United States
Employee Make-up:
• Process Engineers
• Chemical Engineers
• Mechanical Engineers
• Electrical Engineers
• Power, Controls & Automation Engineers
• PMP Project Managers
• Designers
• Welder/Pipefitters
• Electricians
• Equipment Assemblers
COMPANY OVERVIEW
For local references or further information about specific international jobs, please contact EPIC:
314-845-0077 | www.epicmodularprocess.com | info@epicmodularprocess.com
WHERE WE’VE DONE BUSINESS
PAST CLIENTS
INDUSTRIAL CHEMICAL CLIENTS
PETROCHEMICAL CLIENTS
ALTERNATIVE ENERGY
AGRICULTURAL CLIENTS
Raw Materials
(Not Provided by EPIC)
Complete Chemical Processing System
(Built, Installed & Commissioned by EPIC)
Final Product
(Not Distributed by EPIC)
EPIC’s Ideal Project
• Full Project Management Including:
• Design & Build Needs
• Detailed Engineering
• Procurement & Assembly
• Modular Construction Work
• Shipping & Installation Management
• Subcontractor Management
• Target Value $1-5 Million
• Max Value of $10 Million
Manage Process
Skid Technology
Development
Complete Engineering
Fixed Bid Package
Modularized Equipment
Assembly & Fabrication
Installation and Startup
Bid Package
End User
Local Construction
Management
Local Contractor for
Modular System Install
Contract
International
Shipping
EPIC’S INTERNATIONAL PROJECT MODEL
(PROJECTS UNDER $10 MILLION)
Raw Materials
(Not Provided by EPIC)
Complete Chemical Processing System
(Built, Installed & Commissioned by EPIC)
Final Product
(Not Distributed by EPIC)
EPIC’s Ideal Project
• Engineering Design Package
• Module Process System Design & Build
• Target Value $1-5 Million
• Max Value of $10 Million
Process Skid
Technology
Development
Complete Engineering
Fixed Bid Package
Modularized Equipment
Assembly & Fabrication
EPC Company Manages
Installation, Field
Construction and All OSBL
End User
Subcontract Contract
EPIC’S INTERNATIONAL PROJECT MODEL
(PROJECTS OVER $10 MILLION)
Low Customization &
Low Technical Risk
Applications
Highly Customized
Solutions with Larger
Technical Risk
Large Capital Projects
Full Turnkey Responsibility
Medium/Small Capitol Projects
Partial Project Responsibility
Local Engineering Companies
Large Multinational
Engineering Companies
EPIC Systems
Projects in EPIC’s zone require:
• Engineering FEED Studies
• Design/Build ownership
• Process Skid Modeling
• And other high value-add elements
EPIC’s International Market Position
Preliminary Process Design:
• Process flow diagrams
• Preliminary process modeling
• Mass and energy balances
• Preliminary equipment list
• Budgetary estimates
Separation
Reaction
Mixing
C C + E
Pure C
Pure D
C + D
A + B C + D
E
WHAT WE DO – STEP 1
Front End Engineering Design (FEED):
• Base P&ID development
• Equipment specifications
• Clear definition of scope boundaries
• Preliminary controls design basis
• Detailed project execution schedule
• Risk areas identified and accounted for
• Contingency reduction on overall cost of the project
• Fixed bid price
WHAT WE DO – STEP 2
Final Design:
• Mechanical and structural engineering
• 3D Modular design and system layout
• Drawing development
• Power and controls design
• Electrical engineering
• Final process programming
WHAT WE DO – STEP 3
Fabrication and Assembly:
• All fabrication and assembly is compliant with international standards
• R Stamp and U Stamp Certified
• International Building Codes (IBC)
• Modular skid frame fabrication
• Pipe fitting
• Stick, MIG and TIG welding
• Orbital welding
• Sheet metal fabrication
• Control panel fabrication and process skid system wiring
• Electrical wiring per National Fire Protection Association (NFPA)
WHAT WE DO – STEP 4
Factory Acceptance Testing:
• Sensor and transmitter calibration via NIST-traceable
instruments
• System run and process operation verification
• Final documentation of the tested systems
WHAT WE DO – STEP 5
Shipping:
• Additional coverage through EPIC’s insurance
• Custody transfer and movement through customs
• Determining and coordinating best mode of transportation
• Carrier Insurance documentation verification
WHAT WE DO – STEP 6
Corporate Initiative ROI Justification Preliminary Process Skid Design
and Project Requirements
RFQ Development &
Specification
Bid Package Submittal Vendor Evaluation Partner Selection &
Project Award
Project Design Development &
Budgetary Cost Estimate
• Generating project execution plans
• Early project design development
• Budgetary cost estimates
• Return On Investment (ROI) justification
• Complete process solution
• Solution customized to client needs
Developing Long Term Strategic Partnership:
EPIC can get involved as early as here and help you through
all the following steps
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
American Made Quality:
EPIC provides the highest quality equipment and fabrication on the
market. Our welds are perfect every time.
• Craftsmen undergo regular skills testing
• Extensive network of international safety and fabrication code
experts means we can build to all engineering codes (ANSI,
DIN, API, GOST, Etc.)
• Internal Quality Assurance tested per customer specifications
• Rigorous environmental, health & safety program
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
Project Financing Options:
• Through the Export-Import Bank of the United States we can
extend credit terms to foreign buyers
• The Export-Import Bank is backed by the full faith and credit of
the United States
Financing Extended
HOW WE CAN HELP YOU
With Your Process Skid Engineering Needs
“I value their exploration of new technology and find long term value in this company, not just for one-off projects. EPIC’s
project managers keep open communication and have our trust. We know that they can do more than just get the job done;
they can get it done right. We collaborate with inventive thinking based on efficiency and do not simply rely on what worked
before for another client. .” – Senior Process Engineer at a top agricultural chemicals company
“I would like to thank EPIC and especially Ron Buss on behalf of Industrial Summit Technology for the hard work and
dedication programming the PLC on our new Skybond process. Since the start up, Ron has helped us improve the process. He
has worked tirelessly making sure that the program follows our standard operation procedure accurately, and we are very
satisfied with the results” - Ariel Hernandez, Resins Production Manager
www.EPICModularProcess.com
Leo Carroll
Business Development
lcarroll@epicsysinc.com
(314) 845-0077
epicindustrialautomation.com
CONTACT US

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Process Skid Engineering - EPIC Process Systems

  • 1.
  • 2. EPIC PROCESS SYSTEMS IS A LEADER IN PROCESS SKID TECHNOLOGY AND INDUSTRIAL AUTOMATION ENGINEERING
  • 3. THE WORLD IS CHANGING. A GOOD PRODUCT AND A SOLID MANUFACTURING TECHNIQUE WILL NOT BE ENOUGH TO COMPETE
  • 4. YOU NEED A COMPETITIVE EDGE BUILT ON THE BEST PROCESS SKID TECHNOLOGIES IN THE WORLD
  • 5. BUT AT FAIR PRICES THAT PROVIDE LONGTERM FINANCIAL ADVANTAGES
  • 6. WE CAN PROVIDE YOU HIGH QUALITY, U.S. MADE PROCESS SKID SYSTEMS AND ACCESS TO U.S. FINANCING
  • 7. OUR UNIQUE MODULAR APPROACH MEANS FASTER DELIVERY, LESS OVERALL COSTS, AND HIGHER QUALITY
  • 8.
  • 9. WHO IS EPIC PROCESS SYSTEMS?
  • 10. E.P.I.C = Electrical, Process, Instrumentation & Control Systems Profile: EPIC provides the highest quality, turnkey, process systems on the market. Turnkey projects at EPIC consist of process skid engineering, detailed system design, project management, controls automation, fabrication, installation and commissioning. Year of Establishment: 1995 Location: Saint Louis, Missouri, United States Employee Make-up: • Process Engineers • Chemical Engineers • Mechanical Engineers • Electrical Engineers • Power, Controls & Automation Engineers • PMP Project Managers • Designers • Welder/Pipefitters • Electricians • Equipment Assemblers COMPANY OVERVIEW
  • 11. For local references or further information about specific international jobs, please contact EPIC: 314-845-0077 | www.epicmodularprocess.com | info@epicmodularprocess.com WHERE WE’VE DONE BUSINESS
  • 17. Raw Materials (Not Provided by EPIC) Complete Chemical Processing System (Built, Installed & Commissioned by EPIC) Final Product (Not Distributed by EPIC) EPIC’s Ideal Project • Full Project Management Including: • Design & Build Needs • Detailed Engineering • Procurement & Assembly • Modular Construction Work • Shipping & Installation Management • Subcontractor Management • Target Value $1-5 Million • Max Value of $10 Million Manage Process Skid Technology Development Complete Engineering Fixed Bid Package Modularized Equipment Assembly & Fabrication Installation and Startup Bid Package End User Local Construction Management Local Contractor for Modular System Install Contract International Shipping EPIC’S INTERNATIONAL PROJECT MODEL (PROJECTS UNDER $10 MILLION)
  • 18. Raw Materials (Not Provided by EPIC) Complete Chemical Processing System (Built, Installed & Commissioned by EPIC) Final Product (Not Distributed by EPIC) EPIC’s Ideal Project • Engineering Design Package • Module Process System Design & Build • Target Value $1-5 Million • Max Value of $10 Million Process Skid Technology Development Complete Engineering Fixed Bid Package Modularized Equipment Assembly & Fabrication EPC Company Manages Installation, Field Construction and All OSBL End User Subcontract Contract EPIC’S INTERNATIONAL PROJECT MODEL (PROJECTS OVER $10 MILLION)
  • 19. Low Customization & Low Technical Risk Applications Highly Customized Solutions with Larger Technical Risk Large Capital Projects Full Turnkey Responsibility Medium/Small Capitol Projects Partial Project Responsibility Local Engineering Companies Large Multinational Engineering Companies EPIC Systems Projects in EPIC’s zone require: • Engineering FEED Studies • Design/Build ownership • Process Skid Modeling • And other high value-add elements EPIC’s International Market Position
  • 20. Preliminary Process Design: • Process flow diagrams • Preliminary process modeling • Mass and energy balances • Preliminary equipment list • Budgetary estimates Separation Reaction Mixing C C + E Pure C Pure D C + D A + B C + D E WHAT WE DO – STEP 1
  • 21. Front End Engineering Design (FEED): • Base P&ID development • Equipment specifications • Clear definition of scope boundaries • Preliminary controls design basis • Detailed project execution schedule • Risk areas identified and accounted for • Contingency reduction on overall cost of the project • Fixed bid price WHAT WE DO – STEP 2
  • 22. Final Design: • Mechanical and structural engineering • 3D Modular design and system layout • Drawing development • Power and controls design • Electrical engineering • Final process programming WHAT WE DO – STEP 3
  • 23. Fabrication and Assembly: • All fabrication and assembly is compliant with international standards • R Stamp and U Stamp Certified • International Building Codes (IBC) • Modular skid frame fabrication • Pipe fitting • Stick, MIG and TIG welding • Orbital welding • Sheet metal fabrication • Control panel fabrication and process skid system wiring • Electrical wiring per National Fire Protection Association (NFPA) WHAT WE DO – STEP 4
  • 24. Factory Acceptance Testing: • Sensor and transmitter calibration via NIST-traceable instruments • System run and process operation verification • Final documentation of the tested systems WHAT WE DO – STEP 5
  • 25. Shipping: • Additional coverage through EPIC’s insurance • Custody transfer and movement through customs • Determining and coordinating best mode of transportation • Carrier Insurance documentation verification WHAT WE DO – STEP 6
  • 26. Corporate Initiative ROI Justification Preliminary Process Skid Design and Project Requirements RFQ Development & Specification Bid Package Submittal Vendor Evaluation Partner Selection & Project Award Project Design Development & Budgetary Cost Estimate • Generating project execution plans • Early project design development • Budgetary cost estimates • Return On Investment (ROI) justification • Complete process solution • Solution customized to client needs Developing Long Term Strategic Partnership: EPIC can get involved as early as here and help you through all the following steps HOW WE CAN HELP YOU With Your Process Skid Engineering Needs
  • 27. American Made Quality: EPIC provides the highest quality equipment and fabrication on the market. Our welds are perfect every time. • Craftsmen undergo regular skills testing • Extensive network of international safety and fabrication code experts means we can build to all engineering codes (ANSI, DIN, API, GOST, Etc.) • Internal Quality Assurance tested per customer specifications • Rigorous environmental, health & safety program HOW WE CAN HELP YOU With Your Process Skid Engineering Needs
  • 28. Project Financing Options: • Through the Export-Import Bank of the United States we can extend credit terms to foreign buyers • The Export-Import Bank is backed by the full faith and credit of the United States Financing Extended HOW WE CAN HELP YOU With Your Process Skid Engineering Needs
  • 29. “I value their exploration of new technology and find long term value in this company, not just for one-off projects. EPIC’s project managers keep open communication and have our trust. We know that they can do more than just get the job done; they can get it done right. We collaborate with inventive thinking based on efficiency and do not simply rely on what worked before for another client. .” – Senior Process Engineer at a top agricultural chemicals company
  • 30. “I would like to thank EPIC and especially Ron Buss on behalf of Industrial Summit Technology for the hard work and dedication programming the PLC on our new Skybond process. Since the start up, Ron has helped us improve the process. He has worked tirelessly making sure that the program follows our standard operation procedure accurately, and we are very satisfied with the results” - Ariel Hernandez, Resins Production Manager
  • 32. Leo Carroll Business Development lcarroll@epicsysinc.com (314) 845-0077 epicindustrialautomation.com CONTACT US