Technoshell Automations Pvt. Ltd. is a leading manufacturer of hot foil stamping machines, tube capping machines, labeling machines, and integrated automation machines established in 1990 in Nasik, India. It has over 80 employees and exports its machines to 36 countries across Asia, Europe, Africa and South America. The company began by manufacturing special purpose machines and has since designed and manufactured its own printing and packaging solutions. Some of its innovations include the world's fastest hot foil stamping machine for caps and the first tube labeling and lacquering machine.
2. Who We Are
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Technoshell Automations Pvt. Ltd., established in 1990 at Nasik, India, is a leading manufacturer and
exporter of hot foil stamping machines, tube capping machines, labeling machines, and integrated
automation machines. Being the pioneers of foil stamping in India, Technoshell has a history of providing
high quality foil stamping machines for the past 28 years. Our clientele is spread in 36 countries across
Asia, Europe, Africa and South America.
Our member company Aurum Packaging Systems Pvt Ltd has been providing complete packaging
solutions to the industry for the last 3 decades, such as sleeving systems, capping systems, filling
systems, complete packaging lines for balm/ointments, unscramblers, and automation systems.
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Our Beginning
Technoshell Automations, was founded in 1989, and established in 1990, by three individuals — Abbas Aboojiwala, Nikhil Baste, and Tareen Shaikh.
The company began with a modest unit that manufactured special purpose machines (SPMs), and as a sourcing unit. The company quickly began to
design, manufacture and assemble these machines in-house, and the following decade saw the company design and manufacture it’s own printing
solutions such as Hot foil stamping machines and screen printing machines.
Our growth was propelled with innovative solutions in foil stamping cosmetic caps and closures, and this lead us to exhibit at K show, 2004 in
Germany. It was here that we met our long time partners — MADAG Printing Systems AG, Switzerland — and world leaders in hot foil stamping, who
partnered with us to design and manufacture tube foil stamping machines, named as TPAEvo, and the next version TPA3Evo. Our developments in hot
foil stamping also led us to partner with one of the world’s leaders in die making - R. E. Bowers and Freeman Ltd, UK, and allowed us to supply world
class silicone and dual hardness dies in India and to our global customers.
Later developments with our close customers lead us to venture into the cosmetic tube industry, making tube capping machines, tube labelling
machines, and tube packing machines. In 2018, Aurum Packaging Systems Pvt Ltd was acquired by Technoshell with the aim of augmenting our
existing product range and towards becoming a complete solution provider for packaging lines.
Nikhil BasteAbbas Aboojiwala Tareen Shaikh
6. Technoshell Today
Our machines cater to critical applications like Hot Foil Stamping, Capping, Labeling, Tube
Packing, Shrink Sleeving and Packaging Lines for balm/ointments, and are ergonomically
designed keeping customers’ need in mind and with stress on reliability and productivity.
With the support of strong infrastructure facilities, manufacturing practices and skilled team of over
80+ experts and technicians, we are continuously evolving our manufacturing processes to
enable us to deliver uncompromisable quality. We have our own design set-up with latest design
software like ‘Solid Works’ & ‘eplan’. We possess state-of-the-art production capacity, which is
backed by hi-tech machines and constant addition of latest technologies including 3-D printing.
We have an in-house electronic set-up for making the control panels, and software programming.
All these aspects allow us to cater to the requirements of our customers under one roof.
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9. VALUES
S T R I V E f o r E X C E L L E N C E
( Q u a l i t y , C u s t o m e r F o c u s , A e s t h e t i c s ,
At t e n t i o n t o D e t a i l , Sy s t e m s &
P ro c e d u re s , C o n t i n u a l I m p rov e m e n t ,
B e i n g i n To u c h w i t h L a t e s t
Te c h n o l o g i e s )
FA I R a n d T R U S T W O R T H Y
( E m p l oy e e w e l l b e i n g , Fa i r n e s s i n
d e a l i n g , B e i n g H o n e s t , R e s u l t O r i e n t e d ,
O p e n & F r i e n d l y )
C O R E V A L U E S — O U R F O U N D A T I O N
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Our Core Values
10. PURPOSE
W e b e l i e v e i n b e i n g
a n A S S E T
i n a l l o u r r e l a t i o n s h i p s .
A N A S S E T A S S O C I A T I O N
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Our Core Purpose
11. 11
Milestones
1988
Partnership first
established on
March 4th 1988
1989
Work starts from
scratch with one
drilling machine.
First machine
produced for foil
sealing of cream
jars
1990
Register
company in
name of
‘Technoshell”
1991
Workshop
expansion with a
couple lathe
machines,
cutting machine
& hacksaw
machine
1994
First
programmed
temperature
controller
produced
1996
First hot foil
stamping
machine
designed and
manufactured
2000
First machine
exported
2003
Two more hot foil
stamping
machine models
STM-500-R &
STM-5000-F
designed
2004
Participation in
first international
exhibition - K
show in
Düsseldorf,
Germany
2005
Association with
MADAG Printing
Systems AG,
Switzerland was
established
2006
First tube hot foil
stamping
machine
TPAEvolution for
MADAG was
manufactured in
Technoshell
plant in Nasik
2007
World’s fastest
single mandrel
hot foil stamping
machine
STM-150-CS+
for caps &
closures was
designed &
manufactured.
2008
First plastic tube
capping machine
designed, Joined
TLC (Teaching
Learning
Community) in
Nasik.
Technoshell
became a Pvt
Ltd
2009
Exhibited at NPE
(USA).
Association with
world renowned
die maker -
R.E.Bowers and
Freeman Ltd.,
UK, was
established.
Under their
guidance, we
started making
dies & blocks in
Nasik.
2012
Received ISO
9001:2008. We
won the 2nd
prize for Overall
Excellence in
SMEs in Nasik,
given by Govt. of
Maharashtra.
2013
Received orders
to develop high
speed tube hot
foil stamping
machine
TPA3Evo and
long cap hot foil
stamping
machine LC3Evo
from MADAG
2014
Tube Capper
Series 4 for
lamitube was
manufactured.
First CE certified
capping machine
exported to
Europe.
Technoshell won
the NIMA
Excellence Award
2015
Technoshell
celebrated 25
years since
incorporation
2016
Designed and
launched
Robotic Tube
Packer RTP 150
at K show 2016
in Düsseldorf,
Germany
2017
We received the
Outstanding
Performance
Award 2017
(Category MSME
Export
Achievement)
from World
Trade Centre™
and AIMA
2018
Acquired Aurum.
Designed &
launched new
Robotic Tube
Packer RTP 250
at Plastindia
2018. Filed for
patent of PHS, a
new machine to
hot foil stamp
profiled parts
12. We design & manufacture innovative
and reliable packaging solutions
• World’s fastest single mandrel hot foil stamping machine, the ‘Cap Hot Foil Stamping Machine Ultima’ (decorates up to 90 caps/minute)
• World’s first tube labeling and lacquering machine (developed in 2010)
• World’s first complex profile single stroke hot foil stamping machine using CNC technology through G-code and M-code for
programming (patent pending)
• Developed one of the world’s first “software PID controller” using temperature profile controller for chemical industry in 1990.
• India’s first company to make a cosmetic tube capping machine with servo and linear motor technology (Developed in 2008)
• India’s first company to make machines for Air conditioners’ condenser coil bending, which allowed for Air-Cons to become more
compact (Developed in 1997)
• India’s first company to make semi-automatic and automatic hot foil stamping machine
• India’s first company to make a tube packer with 6 axis robot.
• Design and manufacture tube foil stamping machines and parts as OEM for MADAG, Switzerland - the world’s leaders in foil stamping
machine manufacturer since 2006 (until 2017)
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13. Making Printing and Packaging
Machines since 1990
• We understand that reliability is fundamental to an efficient production line.
• This is why we strive to achieve:
• Consistent performance
• High positional accuracy
• Negligible maintenance and very less breakdown chances
• Higher life of machine
• Dedicated remote and on-site service support
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19. CP-60-OR is a high speed, highly accurate automatic
capping machine to fix screw-on caps and oriented
snap-on caps on oval and round plastic and laminate
tubes.
Screw-on round tubes up to 75 tubes/minute &
snap on round tubes up to 80 tubes/minute. Oval
tubes up to 70 tubes/minute.
12 mandrel turret is indexed by a mechanical indexer
Snap-on capping with servo driven orientation and
linear moro assisted capping mechanism (+/- 2mm)
Screw-on capping with servo controlled torque
tightening mechanism (+/- 2kg.cm)
2 stations for top sealing (optional)
Tube diameter = ⌀19mm up to ⌀60mm
Low tooling cost
Quick and easy changeover
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CP-60-OR
21. CLM-60 is a fully automatic tube labeling and capping
machine.
Caps & labels round tubes at 60 tubes/minute
Designed for labeling full wrap around labels and
oriented half labels on round tubes
12 mandrel turret with mechanical indexer
Compact footprint compared to individual capping
machine and labeling machine
Tube diameter = ⌀19mm up to ⌀60mm
Label positional accuracy = +/- 2mm
Capping accuracy (snap-on flip top cap) = +/- 2mm
Torque tightening accuracy in case of screw-on
caps = +/- 2mm
Low tooling cost
Quick and easy changeover
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CLM-60
27. STM 150 CS+ can decorate caps & closures with
round, oval & other innovative shapes. Comes in two
speed options: 60 closures/minute & 90 closures/
minute
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STM-150-CS+
28. CNC hot foil stamping machine for decorating profile
parts in a single stroke.
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Pro Hot Foil Stamping
29. Hot foil stamping and heat transfer machine
designed for decorating cylindrical (round) & conical
(tapered) caps
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STM-500-LC
30. Hot Stamping / Heat Transfer machine to decorate small
and large, flat/profiled/curve shaped parts.
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STM-500-RN+
31. Hot foil stamping and heat transfer machine
designed for decorating flat top surfaces of closures
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STM-500-IA
32. Hot foil stamping and heat transfer machine designed
for decorating flat top surfaces and peripheral surfaces
of closures
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Integrated STM-500-IA+LC
33. Heat Transfer machine to decorate top surfaces of
plastic, leather, and paper articles.
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STM-5000-F
34. Hot Foil Stamping & Heat Transfer machine to decorate
flat, round surfaces of parts.
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STM-500-F/R/I/DW
46. Overall dimension of machine =
3.5m (L) x 2.2 m (W) x 2.6 m (H)
Labeling Output at 300 units/minute
Sleeve roll up to ⌀600mm
Sleeve roll core = ⌀254mm (10”)
Electric power = 440 VAC, 3 Phase, 50 Hz, 2 KW
Bottle diameter = ⌀40mm up to ⌀100mm
Bottle height = 100mm to 350mm
Bottle material = Plastic, Metal, Glass
Shape = Round, Oval, Square
Sleeving diameter = 40mm to 100mm
Sleeve lay flat width (LFW) = 65mm to 165mm
Sleeve height = 100mm to 300mm
Sleeve thickness = 40 to 75 microns
Sleeve material = Heat shrinkable PVC / PET
No bottle, no sleeve interlock
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Sleeve Applicator (Labels)
47. Overall dimension of machine =
3.2 m (L) x 1.2 m (W) x 2.0 m (L)
Labeling Output upto 240 units/minute
Sleeve roll up to ⌀350mm
Sleeve roll core = ⌀76mm (3”)
Electric power = 440 VAC, 3 Phase, 50 Hz, 8 KW
Bottle diameter = ⌀25mm up to ⌀100mm
Bottle height = 40mm to 300mm
Bottle material = Plastic, Metal, Glass
Shape = Round, Oval, Square, Rectangular
Sleeving diameter = 20mm to 60mm
Sleeve lay flat width (LFW) = 35mm to 100mm
Sleeve height = 20mm to 50mm
Sleeve thickness = 40 to 75 microns
Sleeve material = Heat shrinkable PVC / PET
No bottle, no sleeve interlock
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Sleeve Applicator (Caps)
48. Overall dimension of machine 4.0m (L) x 1.2m (W) x
2.4m (H)
Capping Output at 240 containers/minute
Bottle diameter = ⌀20mm-⌀100mm
Bottle height = 20mm to 300mm
Material = Plastic / Metal / Glass
Shape = Round, Rectangular, Square, Oval
Cap diameter = ⌀20mm to ⌀60mm
Cap height = 8mm to 30mm
Cap material = Plastic, Metal
Compressed Air = To suit application
Electric power = 440 VAC, 3 Phase, 50 Hz, 3 KW
Available with 6 to 12 capping heads
Pneumatic cap gripper
PLC controller operation
Cap gripping, pick-up, screwing by capping head
Torque control = Mechanical / Magnetic
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Screw Capper
49. Overall dimension of machine 4.0m (L) x 1.2m (W) x 2.4m (H)
Capping Output upto:
1000 containers/minute (linear capper)
240 containers/minute (rotary capper)
Bottle diameter = ⌀20mm-⌀100mm
Bottle height = 8mm to 300mm
Material = Plastic / Metal / Glass
Shape = Round, Rectangular, Square, Oval
Cap diameter = ⌀20mm to ⌀60mm
Cap height = 8mm to 50mm
Cap material = Plastic, Metal
Compressed Air = To suit application
Electric power = 440 VAC, 3 Phase, 50 Hz, 3 KW
Linear model available in 1 / 2 / 4 rows
Rotary model available with 6 to 12 capping heads
Pneumatic cap grippers / mechanical cap locators
PLC controller operation
Cap gripping, pick-up, pressing by capping head in rotary
capper
49
Snap-on Capper
50. 50
Packaging Line
Product = Ointments or balm in molten condition, Viscous and
semi-viscous fluids, free flowing liquids
Containers:
Package = Flats, tins, jars, pots, tubs, bottles
Material = Plastic / Metal / Glass
Shape = Round/Rectangular/Square/Oval
Filling system:
Liquid Filler = Pressure, Temperature, Time based ; Gravity,
Time based
Storage tank = 100 Litres
Hopper Elevator = Mechanical / Pneumatic
Unscrambler = Gravity / Pneumatic
Orientator:
Linear = Servo controlled, Single row
Rotary = Pneumatic, 6-12 Heads
Capping System:
Screw = Rotary 6-12 Heads
Snap-on = Rotary 6-12 Heads
Linear 1/2/4 rows
Output speed = up to 600 containers / minute