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ICC/HP Digital Print Day, Sant Cugat, Spain




Predicting the colorimetry of
   spot colour overprints

       Kiran Deshpande, Phil Green
  London College of Communication London
Outline
 •   Introduction

 •   Proposed overprint model

 •   Evaluation method

 •   Results

 •   Implementation

 •   Summary
Introduction
 •   Spot colour overprints - widely used in packaging

 •   Challenges - communicating spot colours across workflow, preview of
     spot colour overprints not accurate, colour management gap in
     pre-media software (Chung, 2008) (Viggiano, 2008)
Introduction
 •   Spot colour overprints with tints




                      +                       =



     Pantone 485C              Pantone 194C       Overprint
Objectives
 •   Predict the colorimetry of spot colour overprints

 •   Simple numerical method - easy to implement within ICC or PDF/X
     workflow

 •   Free of intellectual property

 •   Application - previewing overprints of spot colours on-the-fly using
     pre-media software
Proposed overprint model
 •   Reflectance of overprint ! product of the reflectances of two inks
     measured independently

 •   Error is typically a linear underestimate of the reflectance
Proposed overprint model
 •   Reflectance product is modified numerically by a scaling factor

 •   Scaling factor depends on colorant opacity, ink sequence and dot area
Proposed overprint model
 •   Underlying colour = Background colour

 •   Overprinted colour = Foreground colour

                             Foreground Colour
                                 (Xf, Yf, Zf)
                                                 Overprint Colour
                                                     (X, Y, Z)



 Background Colour
     (Xb, Yb, Zb)
                          Paper
Proposed overprint model
 •   Overprint colour correlated to the product of background and
     foreground colours using regression analysis

 •   Refinement of linear model (Deshpande, 2010) to improve accuracy




 X, Y, Z : predicted tristimulus values of the overprint colour
 Xb, Yb, Zb : measured tristimulus values of the background colour
 Xf, Yf, Zf : measured tristimulus values of the foreground colour
 jx, jy, jz : scaling factors of the foreground colour depending on dot area
 kx, ky, kz : exponents of the foreground colour depending on dot area
Evaluation method
 •   Design of the test chart (CMYK + Spot1 + Spot2)

 •   Total 4550 colour patches

                         0 25 50 75 100
                                              0
                                              25

                     +                    +   50
                                              75
                                                                  =
                                              100

      CMYK                                                            (CMYK + 2 Spots)
                         Pantone157C                Pantone330C
   182 patches                                                        Block of 25 patches
                            (Spot1)                    (Spot2)
 IT8.7/3 Basic set
Evaluation method
 •   Specifications

Printing Process Offset (Mitsubishi DAIYA 306)

                     1. Mitsubishi MYU Coat NEOS
Substrates           2. Hokuetsu Pearl Coat N
                     3. Nihon Be-7

Ink Sequence         K - C - M - Y - PMS157C (Spot1) - PMS330C (Spot2)

Measurements         X-Rite SpectroScan (ISO 13655:2009)
Evaluation method
 •   Calibrate the model-coefficients using the ink step-wedge chart

 •   Ink ramps of 0% to 100% over three different backgrounds


 100%   90%   80%   70%   60%   50%   40%   30%   20%   10%   0%

                                                                   White background

                                                                   Grey background

                                                                   Black background



               Ink step-wedge chart - Pantone 330C (Spot2)
Results
 •   Data fitting - power regression




 Measured overprint colour vs. product of the background and foreground colours
Results
 •                   Overprint model - power regression

                     3
 Average CIEDE2000




                                                           2.29                2.2
                     2                         2.12 2.06          2.15   2.1
                                1.9    1.82                                          CMYK + SPOT1
                         1.76
                                                                                     CMYK + SPOT2
                     1
                                                                                     SPOT1 + SPOT2



                     0
                                Be-7          MYU Coat NEOS       Pearl Coat N

                                               Substrates
Implementation
 •   2-inks combination
Implementation

 Overprint          75% Spot1               50% Spot2

             =                       +

  X, Y, Z            Xb, Yb, Zb               Xf, Yf, Zf




                 Ink chart - Spot1       Ink chart - Spot2
Implementation
 •   Calculate the coefficients for the foreground colour (50% Spot2)

                                50% Spot2

                                   1
                                   2
                                   3
Implementation
 •   Calculate the coefficients for the foreground colour (Spot2)
                   Foreground                              Background
                                    50% Spot2
                     colour                                  colours

                                        1                          4
                                        2                          5
                                        3                          6


                                Overprint colour   Background           Foreground
                                   (X, Y, Z)        (Xb, Yb, Zb)         (Xf, Yf, Zf)
                                    Patch 1          Patch 4              Patch 1
                                    Patch 2          Patch 5              Patch 1
                                    Patch 3          Patch 5              Patch 1
Implementation
 •   2-inks combination
Implementation
 •   Multiple-inks combination: 3-inks, 4-inks and more

 •   Apply the model recursively

                                 Spot3

                                   Spot2


                 =                       =                 +
                         Spot1
      3-inks                                   2-inks            3-inks
     overprint                               combination       combination
Implementation
 •   Process inks (CMYK) + Spot colour combination
                                       Foreground Colour
           Ink step-wedge chart            (Xf, Yf, Zf)
              of Spot Colour 2        & Coefficients (j and k)




  Spot Colour 2
  (Foreground)
                                                                Overprint Colour
                                                                    (X, Y, Z)
                                            Overprint
                                             Model
   CMYK
(Background)

                                                                                   CMYK + Spot Colour 2
                          Substrate


                   ICC profile          Background Colour
                    'A2B' tag             (Xb, Yb, Zb)
Summary
•   Proposed model - predicts solid and halftone overprints

•   Simple and computationally inexpensive - based on CIEXYZ

•   Accuracy is acceptable for the overprint preview

•   Implementation for different scenarios

•   Applications

    •   previewing overprints in pre-media software

    •   matching spot colour overprints on digital printing systems

    •   implement within ICC or PDF/X workflow
Acknowledgement
 •   Thanks to Toppan Printing, UK for printing the test charts and
     providing substrates for this project
References
 •   Chung, R., Riordan, M. and Prakhya S. (2008) Predictability of spot colour overprints,
     Advances in Printing and Media Technology, Vl. XXXV, p. 373-380

 •   Deshpande, K. and Green, P. (2010) A simplified method of predicting the colorimetry
     of sot colour overprints, Proc. 18th Color Imaging Conference: Color Science and
     Engineering Systems, Technologies, and Applications, p 213-216, San Antonio, Texas

 •   ISO 13655(2009) Graphic technology - Spectral measurement and colorimetric
     computation for graphic arts images

 •   Viggiano, J.A.S. and Prakhya, S. (2008) Prediction of overprint spectra using trapping
     models: A feasibility study, TAGA 2008, Rochester, NY:2008 TAGA student chapter.
Thank You!

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Predicting the colorimetry of spot colour overprints

  • 1. ICC/HP Digital Print Day, Sant Cugat, Spain Predicting the colorimetry of spot colour overprints Kiran Deshpande, Phil Green London College of Communication London
  • 2. Outline • Introduction • Proposed overprint model • Evaluation method • Results • Implementation • Summary
  • 3. Introduction • Spot colour overprints - widely used in packaging • Challenges - communicating spot colours across workflow, preview of spot colour overprints not accurate, colour management gap in pre-media software (Chung, 2008) (Viggiano, 2008)
  • 4. Introduction • Spot colour overprints with tints + = Pantone 485C Pantone 194C Overprint
  • 5. Objectives • Predict the colorimetry of spot colour overprints • Simple numerical method - easy to implement within ICC or PDF/X workflow • Free of intellectual property • Application - previewing overprints of spot colours on-the-fly using pre-media software
  • 6. Proposed overprint model • Reflectance of overprint ! product of the reflectances of two inks measured independently • Error is typically a linear underestimate of the reflectance
  • 7. Proposed overprint model • Reflectance product is modified numerically by a scaling factor • Scaling factor depends on colorant opacity, ink sequence and dot area
  • 8. Proposed overprint model • Underlying colour = Background colour • Overprinted colour = Foreground colour Foreground Colour (Xf, Yf, Zf) Overprint Colour (X, Y, Z) Background Colour (Xb, Yb, Zb) Paper
  • 9. Proposed overprint model • Overprint colour correlated to the product of background and foreground colours using regression analysis • Refinement of linear model (Deshpande, 2010) to improve accuracy X, Y, Z : predicted tristimulus values of the overprint colour Xb, Yb, Zb : measured tristimulus values of the background colour Xf, Yf, Zf : measured tristimulus values of the foreground colour jx, jy, jz : scaling factors of the foreground colour depending on dot area kx, ky, kz : exponents of the foreground colour depending on dot area
  • 10. Evaluation method • Design of the test chart (CMYK + Spot1 + Spot2) • Total 4550 colour patches 0 25 50 75 100 0 25 + + 50 75 = 100 CMYK (CMYK + 2 Spots) Pantone157C Pantone330C 182 patches Block of 25 patches (Spot1) (Spot2) IT8.7/3 Basic set
  • 11. Evaluation method • Specifications Printing Process Offset (Mitsubishi DAIYA 306) 1. Mitsubishi MYU Coat NEOS Substrates 2. Hokuetsu Pearl Coat N 3. Nihon Be-7 Ink Sequence K - C - M - Y - PMS157C (Spot1) - PMS330C (Spot2) Measurements X-Rite SpectroScan (ISO 13655:2009)
  • 12. Evaluation method • Calibrate the model-coefficients using the ink step-wedge chart • Ink ramps of 0% to 100% over three different backgrounds 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% White background Grey background Black background Ink step-wedge chart - Pantone 330C (Spot2)
  • 13. Results • Data fitting - power regression Measured overprint colour vs. product of the background and foreground colours
  • 14. Results • Overprint model - power regression 3 Average CIEDE2000 2.29 2.2 2 2.12 2.06 2.15 2.1 1.9 1.82 CMYK + SPOT1 1.76 CMYK + SPOT2 1 SPOT1 + SPOT2 0 Be-7 MYU Coat NEOS Pearl Coat N Substrates
  • 15. Implementation • 2-inks combination
  • 16. Implementation Overprint 75% Spot1 50% Spot2 = + X, Y, Z Xb, Yb, Zb Xf, Yf, Zf Ink chart - Spot1 Ink chart - Spot2
  • 17. Implementation • Calculate the coefficients for the foreground colour (50% Spot2) 50% Spot2 1 2 3
  • 18. Implementation • Calculate the coefficients for the foreground colour (Spot2) Foreground Background 50% Spot2 colour colours 1 4 2 5 3 6 Overprint colour Background Foreground (X, Y, Z) (Xb, Yb, Zb) (Xf, Yf, Zf) Patch 1 Patch 4 Patch 1 Patch 2 Patch 5 Patch 1 Patch 3 Patch 5 Patch 1
  • 19. Implementation • 2-inks combination
  • 20. Implementation • Multiple-inks combination: 3-inks, 4-inks and more • Apply the model recursively Spot3 Spot2 = = + Spot1 3-inks 2-inks 3-inks overprint combination combination
  • 21. Implementation • Process inks (CMYK) + Spot colour combination Foreground Colour Ink step-wedge chart (Xf, Yf, Zf) of Spot Colour 2 & Coefficients (j and k) Spot Colour 2 (Foreground) Overprint Colour (X, Y, Z) Overprint Model CMYK (Background) CMYK + Spot Colour 2 Substrate ICC profile Background Colour 'A2B' tag (Xb, Yb, Zb)
  • 22. Summary • Proposed model - predicts solid and halftone overprints • Simple and computationally inexpensive - based on CIEXYZ • Accuracy is acceptable for the overprint preview • Implementation for different scenarios • Applications • previewing overprints in pre-media software • matching spot colour overprints on digital printing systems • implement within ICC or PDF/X workflow
  • 23. Acknowledgement • Thanks to Toppan Printing, UK for printing the test charts and providing substrates for this project
  • 24. References • Chung, R., Riordan, M. and Prakhya S. (2008) Predictability of spot colour overprints, Advances in Printing and Media Technology, Vl. XXXV, p. 373-380 • Deshpande, K. and Green, P. (2010) A simplified method of predicting the colorimetry of sot colour overprints, Proc. 18th Color Imaging Conference: Color Science and Engineering Systems, Technologies, and Applications, p 213-216, San Antonio, Texas • ISO 13655(2009) Graphic technology - Spectral measurement and colorimetric computation for graphic arts images • Viggiano, J.A.S. and Prakhya, S. (2008) Prediction of overprint spectra using trapping models: A feasibility study, TAGA 2008, Rochester, NY:2008 TAGA student chapter.