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Academic Year 2023 - 24
S7 PROJECT WORK I
Second Review
PROJECT TITLE
DESIGN OF INNER PERMANENT MAGNET MOTOR FOR
TRACTION APPLICATION
BATCH MEMBERS
KARTHIKEYAN N (211EE513)
BARANIDHARAN P (211EE502)
JEEVANANTHAM M (211EE510)
GUIDE
MR. A. NANDHAKUMAR
Assistant Professor – III
Department of Electrical and Electronics Engineering
BIP PROJECT ID
24S7INT369
CATERGORY
INTERNAL
06-09-2023 SECOND REVIEW PRESENTATION 2
PROJECT WORK PLAN
Determining Critical
parameters of motor
Stator sizing and
slot sizing
Rotor magnet volume
and dimension
calculation
Rotor modelling in
Flux software
Assembling motor
Flux density analysis in
FLUX software
Optimizing torque by
magnet and losses of
machine
Stator stack
modelling in Ansys
Maxwell 2D
Stator winding
calculation
SOFTWARE TOOLS
1. Ansys Maxwell 2D software – Stator modeling.
2. Ansys Maxwell 2D software - Rotor modelling and motor design.
3. Microsoft excel - multiple iterations.
06-09-2023 SECOND REVIEW PRESENTATION 3
EFFECTIVE UTILIZATION OF THE MODERN TOOL
SECOND REVIEW PRESENTATION
Gantt Chart
WEEK-1 WEEK-2 WEEK-3 WEEK-4 WEEK-5 WEEK-6 WEEK-7 WEEK-8 WEEEK-9 WEEK-10
T0 15
PROBLEM IDENTIFICATION
LITERATURE SURVE
IDENTIFY THE ROTOR
TOPOLOGY AND ROTOR TYPE
MAIN DIAMENSION
CALCULATIONS
STATOR WINDING DESIGN
CALCULATIONS
STATOR CONDUCTOR SIZE
STATOR SLOT DIAMENSION
CALCULATIONS
STATOR TEETH DIAMENSION
CALCULATION
STATOR CORE DIAMENSION
CALCULATION
DESIGN THE ANSYS
MAXWELL 2D
ROTOR DIAMENSION
CALCULATION AND DESIGN
THE ROTOR IN ANSYS
MAXWELL 2D SOFTWARE
06-09-2023 4
5
MODULES
MAIN DIMENSION
1. Synchronous speed Ns = 50 r.p.s
2. Number of poles P = 10
3. Specific magnet loading Bav = 0.6 Tesla (or)
Wb/m^2
4. Specific electric loading ac = 11000 A/m
5. Winding factor Kw = 0.955
6. Output Co efficient Co = 69.333
7. KVA input Q = 1.1947 KVA (or) 1194.23 VA
8. Power P = 1KW
9. Length of core L = 0.26 (or) 26 mm
10. Diameter of the core D = 114.8 mm (or)
0.1148 m
11. Pole pitch τ = 0.0346 m (or) 34.67mm
12. Net iron length Li = 0.0234 m (or) 23.4
mm
13. Number of slots = 12
14. Number of magnet = 10
15. Alternative voltage Vac = 34.30V
16. Frequency f = 250Hz
17. Product D^2L = 0.3446 m^3
SECOND REVIEW PRESENTATION
06-09-2023 5
MODULES
STATOR DESIGN
1. Full load efficiency n = 0.93
2. Power factor cosθ = 0.9
3. Stator voltage per phase Es = 48 V
4. Flux per pole θm = 5.396*10^-04 Wb
5. Stator turns per phase Ts = 83.91
6. Taking slot per pole per phase qs = 0.4
7. Total stator slots Ss = 12
8. Stator slot pitch Yss = 29.58mm
9. Total stator conductors = 503.46
10. Stator conductor per slot Zss = 42
11. Coil span Cs = 1.2
12. Angle of chording α = 15⁰
13. Pitch factor Kp = 0.9914
14. Distribution factor Kd = 1
15. Stator winding factor Kws = 0.9914
SECOND REVIEW PRESENTATION
06-09-2023 6
MODULES
CONDUCTOR SIZE
1. Stator current per phase Is = 14.37 A
2. Stator line current = 24.89 A
3. Current density I = 7.2 A/mm^2
4. Area of stator conductor required = 2 mm^2
5. Diameter of conductor (base) required =
1.595
6. The nearest standard conductor has a base
diameter D = 1.605
7. Area of stator conductor used As = 2 mm^2
8. Current density for stator conductors Ss =
7.185 A/mm^2
SLOT DIMENSIONS
1. Space required for base conductors in
a slot = 84 mm^2
2. Taking a space factor of 0.5 for the
slots
3. Area of each slot = 168 mm^2
4. The maximum allowable flux density
is 1.5Wb/m^2
5. minimum width of stator teeth
(Wts)min = 12.81 mm
6. A tooth of constant width 7.5 mm is
taken
SECOND REVIEW PRESENTATION
06-09-2023 7
MODULES
7. Length of the airgap = 1 mm
8. Depth of slot dss = 11.5 mm
9. length of mean turn Lmts = 0.064 mm
STATOR TEETH
Flux density in stator teeth=1.5Wb/m^2
STATOR CORE
1. Flux in stator core = 2.698*10^-04 Wb
2. Flux density = 1.5Wb/m^2
3. Area of stator core Acs = 1.798*10^-04 Wb
4. Depth of stator core dcs = 7.68*10^-3 m
5. Taking the core depth dcs = 7.7 mm
6. flux density in stator core Bcs = 1.496
Wb/m^2
7. Outside diameter of stator laminations Do
= 153.2 mm
SECOND REVIEW PRESENTATION
06-09-2023 8
ADVANTAGES
 High efficiency: In this motor do not have brushes, so they are more efficient.
 Long lifespan: In this motor do not have brushes and less wastes energy, so they are last longer.
 Low noise and vibration: In this motor rotors design permanent magnet, so they are more
resistant to vibration.
 High power density: In this motor produce a lot of power in a relatively small package and it helps
to reduce the weight of the vehicle.
DISADVANTAGES
Higher cost: In this motor rotors designs to use permanent magnets, which are more expensive.
06-09-2023 SECOND REVIEW PRESENTATION 9
ADVANTAGES AND DISADVANTAGES
06-09-2023 SECOND REVIEW PRESENTATION 10
COST BENEFIT ANALYSIS
COMPONENTS PRICE
ROTOR MAGNETS 82,775.90
STATOR WINDING 41,387.95
BEARING 8,277.59
CONTROLLER 1,65,551.80
TOTAL
2,97,993.24
Batch Member 1 : ( 211EE510 & JEEVANANTHAM M )
1. To study for literature survey.
2. Identify the rotor topology and rotor type.
3. To calculate the main dimension, Stator winding design, Stator conductor size,
Stator slot dimensions, Stator teeth dimension and Stator core dimensions.
4. To prepare Microsoft Excel sheet.
06-09-2023 SECOND REVIEW PRESENTATION 11
INDIVIDUAL CONTRIBUTIONS TO THE WORK
Batch Member 2 : ( 211EE502 & BARANIDHARAN P )
1. To study for Literature survey.
2. Survey for permanent magnet material and dimensions.
3. Survey for stator mathematical formulae.
06-09-2023 SECOND REVIEW PRESENTATION 12
INDIVIDUAL CONTRIBUTIONS TO THE WORK
Batch Member 3 : ( 211EE513 & KARTHIKEYAN N )
1. To study for literature survey.
2. Design stator part for use Ansys Maxwell 2D software.
06-09-2023 SECOND REVIEW PRESENTATION 13
INDIVIDUAL CONTRIBUTIONS TO THE WORK
Status on Partial Completion and Submission of Project Report
List of Documents to be Submitted
06-09-2023 SECOND REVIEW PRESENTATION 14
SL. No List of Documents Status ( Provide the drive
link of prepared
document)
1 Cover Page & Title Page (Both are in same format)
https://drive.google.com/file/d/
1AK5vsQsyHVh_lU1v-
d1IIaBnkYQMiF7F/view
2 Bonafide Certificate
https://drive.google.com/file/d/
137GUDikFTyBVv0k0H_UzX1yPT
hxNc3tO/view?usp=sharing
3 Declaration
https://drive.google.com/file/d/
1aUUsHSnBZ19EPkGWZqAsduXF
RO19sBY8/view?usp=sharing
4
Acknowledgement
https://drive.google.com/file/d/
1VRVIjHzKQKm0nuRMjbxPPKxm
VZkOQ7AE/view?usp=sharing
Status on Partial Completion and Submission of Project Report
List of Documents to be Submitted
06-09-2023 SECOND REVIEW PRESENTATION 15
SL.No List of Documents Status ( Provide the drive link
of prepared document)
5 Chapter I – Introduction
https://drive.google.com/file/d/
1gU3ATo3GCi-4NDr6Vr4U6-
wY_mT7B2G0/view?usp=sharing
6 Chapter 2 – Literature Survey
7 Chapters 3 - Objectives and Methodology
8
Chapters 4 - Proposed work modules (Chapter name can be
based on the work)
16
Status on Partial Completion and Submission of Project Report
List of Documents to be Submitted
06-09-2023 SECOND REVIEW PRESENTATION 16
SL. No List of Documents Status ( Provide the drive link of
prepared document)
9 Chapter 5 - Results and Discussion
https://drive.google.com/file/d/
1aybwMzChZlGLIr4GLULWCFP
W9JFGUube/view?usp=sharing
10 Chapters 6 - Conclusions & Suggestions for Future work
https://docs.google.com/docum
ent/d/1LczGOIwwRwNr0Hi0PZ
0mgxjuyEbt02dR/edit
11
References
https://docs.google.com/docum
ent/d/13qjJ1-
CUs3YG2sztEFf71EJLxe49UqpW
/edit
12 Appendices
PUBLICATIONS (CONFERENCE / JOURNAL / PATENT)
06-09-2023 SECOND REVIEW PRESENTATION 17
SL.No Paper/Manuscript Title Status ( Provide the drive link of
prepared document)
1
2
ORIGINALITY SCORE
06-09-2023 SECOND REVIEW PRESENTATION 18
SL.No Tool name for checking originality score Status ( Provide the drive link of
prepared document)
1
2
As per IEEE Format.
[1] M. Bertoluzzo, G. Buja, R. K. Keshri and R. Menis, "Sinusoidal Versus Square-Wave Current Supply of PM
Brushless DC Drives: A Convenience Analysis," in IEEE Transactions on Industrial Electronics, vol. 62, no. 12, pp.
7339-7349, Dec. 2015, doi: 10.1109/TIE.2015.2455518.
[2] Mukherjee, P., Paitandi, S. & Sengupta, M. Comparative analytical and experimental study of fabricated
identical surface and interior permanent magnet BLDC motor prototypes. Sādhanā 45, 26 (2020).
https://doi.org/10.1007/s12046-019-1264-0.
[3] H. -K. Kim and J. Hur, "Dynamic Characteristic Analysis of Irreversible Demagnetization in SPM- and IPM-Type
BLDC Motors," in IEEE Transactions on Industry Applications, vol. 53, no. 2, pp. 982-990, March-April 2017, doi:
10.1109/TIA.2016.2619323.
[4] T. -Y. Lee, M. -K. Seo, Y. -J. Kim and S. -Y. Jung, "Motor Design and Characteristics Comparison of Outer-Rotor-
Type BLDC Motor and BLAC Motor Based on Numerical Analysis," in IEEE Transactions on Applied
Superconductivity, vol. 26, no. 4, pp. 1-6, June 2016, Art no. 5205506, doi: 10.1109/TASC.2016.2548079.
[5] Uldis Brakanskis, Janis Dirba, Ludmila Kukjane and Viesturs Drava, Riga Technical University, “Analysis of a
Permanent - Magnet Brushless DC Motor with Fixed Dimensions” Volume 27 (2010), doi:10.2478/v10144-010-
0025-z.
06-09-2023 SECOND REVIEW PRESENTATION 19
REFERENCES
( Journal Papers/ Books/ Website References )

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PPT Format for Second Review is required for good Eunturpriner(2).pptx

  • 1. Academic Year 2023 - 24 S7 PROJECT WORK I Second Review PROJECT TITLE DESIGN OF INNER PERMANENT MAGNET MOTOR FOR TRACTION APPLICATION BATCH MEMBERS KARTHIKEYAN N (211EE513) BARANIDHARAN P (211EE502) JEEVANANTHAM M (211EE510) GUIDE MR. A. NANDHAKUMAR Assistant Professor – III Department of Electrical and Electronics Engineering BIP PROJECT ID 24S7INT369 CATERGORY INTERNAL
  • 2. 06-09-2023 SECOND REVIEW PRESENTATION 2 PROJECT WORK PLAN Determining Critical parameters of motor Stator sizing and slot sizing Rotor magnet volume and dimension calculation Rotor modelling in Flux software Assembling motor Flux density analysis in FLUX software Optimizing torque by magnet and losses of machine Stator stack modelling in Ansys Maxwell 2D Stator winding calculation
  • 3. SOFTWARE TOOLS 1. Ansys Maxwell 2D software – Stator modeling. 2. Ansys Maxwell 2D software - Rotor modelling and motor design. 3. Microsoft excel - multiple iterations. 06-09-2023 SECOND REVIEW PRESENTATION 3 EFFECTIVE UTILIZATION OF THE MODERN TOOL
  • 4. SECOND REVIEW PRESENTATION Gantt Chart WEEK-1 WEEK-2 WEEK-3 WEEK-4 WEEK-5 WEEK-6 WEEK-7 WEEK-8 WEEEK-9 WEEK-10 T0 15 PROBLEM IDENTIFICATION LITERATURE SURVE IDENTIFY THE ROTOR TOPOLOGY AND ROTOR TYPE MAIN DIAMENSION CALCULATIONS STATOR WINDING DESIGN CALCULATIONS STATOR CONDUCTOR SIZE STATOR SLOT DIAMENSION CALCULATIONS STATOR TEETH DIAMENSION CALCULATION STATOR CORE DIAMENSION CALCULATION DESIGN THE ANSYS MAXWELL 2D ROTOR DIAMENSION CALCULATION AND DESIGN THE ROTOR IN ANSYS MAXWELL 2D SOFTWARE 06-09-2023 4
  • 5. 5 MODULES MAIN DIMENSION 1. Synchronous speed Ns = 50 r.p.s 2. Number of poles P = 10 3. Specific magnet loading Bav = 0.6 Tesla (or) Wb/m^2 4. Specific electric loading ac = 11000 A/m 5. Winding factor Kw = 0.955 6. Output Co efficient Co = 69.333 7. KVA input Q = 1.1947 KVA (or) 1194.23 VA 8. Power P = 1KW 9. Length of core L = 0.26 (or) 26 mm 10. Diameter of the core D = 114.8 mm (or) 0.1148 m 11. Pole pitch τ = 0.0346 m (or) 34.67mm 12. Net iron length Li = 0.0234 m (or) 23.4 mm 13. Number of slots = 12 14. Number of magnet = 10 15. Alternative voltage Vac = 34.30V 16. Frequency f = 250Hz 17. Product D^2L = 0.3446 m^3 SECOND REVIEW PRESENTATION 06-09-2023 5
  • 6. MODULES STATOR DESIGN 1. Full load efficiency n = 0.93 2. Power factor cosθ = 0.9 3. Stator voltage per phase Es = 48 V 4. Flux per pole θm = 5.396*10^-04 Wb 5. Stator turns per phase Ts = 83.91 6. Taking slot per pole per phase qs = 0.4 7. Total stator slots Ss = 12 8. Stator slot pitch Yss = 29.58mm 9. Total stator conductors = 503.46 10. Stator conductor per slot Zss = 42 11. Coil span Cs = 1.2 12. Angle of chording α = 15⁰ 13. Pitch factor Kp = 0.9914 14. Distribution factor Kd = 1 15. Stator winding factor Kws = 0.9914 SECOND REVIEW PRESENTATION 06-09-2023 6
  • 7. MODULES CONDUCTOR SIZE 1. Stator current per phase Is = 14.37 A 2. Stator line current = 24.89 A 3. Current density I = 7.2 A/mm^2 4. Area of stator conductor required = 2 mm^2 5. Diameter of conductor (base) required = 1.595 6. The nearest standard conductor has a base diameter D = 1.605 7. Area of stator conductor used As = 2 mm^2 8. Current density for stator conductors Ss = 7.185 A/mm^2 SLOT DIMENSIONS 1. Space required for base conductors in a slot = 84 mm^2 2. Taking a space factor of 0.5 for the slots 3. Area of each slot = 168 mm^2 4. The maximum allowable flux density is 1.5Wb/m^2 5. minimum width of stator teeth (Wts)min = 12.81 mm 6. A tooth of constant width 7.5 mm is taken SECOND REVIEW PRESENTATION 06-09-2023 7
  • 8. MODULES 7. Length of the airgap = 1 mm 8. Depth of slot dss = 11.5 mm 9. length of mean turn Lmts = 0.064 mm STATOR TEETH Flux density in stator teeth=1.5Wb/m^2 STATOR CORE 1. Flux in stator core = 2.698*10^-04 Wb 2. Flux density = 1.5Wb/m^2 3. Area of stator core Acs = 1.798*10^-04 Wb 4. Depth of stator core dcs = 7.68*10^-3 m 5. Taking the core depth dcs = 7.7 mm 6. flux density in stator core Bcs = 1.496 Wb/m^2 7. Outside diameter of stator laminations Do = 153.2 mm SECOND REVIEW PRESENTATION 06-09-2023 8
  • 9. ADVANTAGES  High efficiency: In this motor do not have brushes, so they are more efficient.  Long lifespan: In this motor do not have brushes and less wastes energy, so they are last longer.  Low noise and vibration: In this motor rotors design permanent magnet, so they are more resistant to vibration.  High power density: In this motor produce a lot of power in a relatively small package and it helps to reduce the weight of the vehicle. DISADVANTAGES Higher cost: In this motor rotors designs to use permanent magnets, which are more expensive. 06-09-2023 SECOND REVIEW PRESENTATION 9 ADVANTAGES AND DISADVANTAGES
  • 10. 06-09-2023 SECOND REVIEW PRESENTATION 10 COST BENEFIT ANALYSIS COMPONENTS PRICE ROTOR MAGNETS 82,775.90 STATOR WINDING 41,387.95 BEARING 8,277.59 CONTROLLER 1,65,551.80 TOTAL 2,97,993.24
  • 11. Batch Member 1 : ( 211EE510 & JEEVANANTHAM M ) 1. To study for literature survey. 2. Identify the rotor topology and rotor type. 3. To calculate the main dimension, Stator winding design, Stator conductor size, Stator slot dimensions, Stator teeth dimension and Stator core dimensions. 4. To prepare Microsoft Excel sheet. 06-09-2023 SECOND REVIEW PRESENTATION 11 INDIVIDUAL CONTRIBUTIONS TO THE WORK
  • 12. Batch Member 2 : ( 211EE502 & BARANIDHARAN P ) 1. To study for Literature survey. 2. Survey for permanent magnet material and dimensions. 3. Survey for stator mathematical formulae. 06-09-2023 SECOND REVIEW PRESENTATION 12 INDIVIDUAL CONTRIBUTIONS TO THE WORK
  • 13. Batch Member 3 : ( 211EE513 & KARTHIKEYAN N ) 1. To study for literature survey. 2. Design stator part for use Ansys Maxwell 2D software. 06-09-2023 SECOND REVIEW PRESENTATION 13 INDIVIDUAL CONTRIBUTIONS TO THE WORK
  • 14. Status on Partial Completion and Submission of Project Report List of Documents to be Submitted 06-09-2023 SECOND REVIEW PRESENTATION 14 SL. No List of Documents Status ( Provide the drive link of prepared document) 1 Cover Page & Title Page (Both are in same format) https://drive.google.com/file/d/ 1AK5vsQsyHVh_lU1v- d1IIaBnkYQMiF7F/view 2 Bonafide Certificate https://drive.google.com/file/d/ 137GUDikFTyBVv0k0H_UzX1yPT hxNc3tO/view?usp=sharing 3 Declaration https://drive.google.com/file/d/ 1aUUsHSnBZ19EPkGWZqAsduXF RO19sBY8/view?usp=sharing 4 Acknowledgement https://drive.google.com/file/d/ 1VRVIjHzKQKm0nuRMjbxPPKxm VZkOQ7AE/view?usp=sharing
  • 15. Status on Partial Completion and Submission of Project Report List of Documents to be Submitted 06-09-2023 SECOND REVIEW PRESENTATION 15 SL.No List of Documents Status ( Provide the drive link of prepared document) 5 Chapter I – Introduction https://drive.google.com/file/d/ 1gU3ATo3GCi-4NDr6Vr4U6- wY_mT7B2G0/view?usp=sharing 6 Chapter 2 – Literature Survey 7 Chapters 3 - Objectives and Methodology 8 Chapters 4 - Proposed work modules (Chapter name can be based on the work)
  • 16. 16 Status on Partial Completion and Submission of Project Report List of Documents to be Submitted 06-09-2023 SECOND REVIEW PRESENTATION 16 SL. No List of Documents Status ( Provide the drive link of prepared document) 9 Chapter 5 - Results and Discussion https://drive.google.com/file/d/ 1aybwMzChZlGLIr4GLULWCFP W9JFGUube/view?usp=sharing 10 Chapters 6 - Conclusions & Suggestions for Future work https://docs.google.com/docum ent/d/1LczGOIwwRwNr0Hi0PZ 0mgxjuyEbt02dR/edit 11 References https://docs.google.com/docum ent/d/13qjJ1- CUs3YG2sztEFf71EJLxe49UqpW /edit 12 Appendices
  • 17. PUBLICATIONS (CONFERENCE / JOURNAL / PATENT) 06-09-2023 SECOND REVIEW PRESENTATION 17 SL.No Paper/Manuscript Title Status ( Provide the drive link of prepared document) 1 2
  • 18. ORIGINALITY SCORE 06-09-2023 SECOND REVIEW PRESENTATION 18 SL.No Tool name for checking originality score Status ( Provide the drive link of prepared document) 1 2
  • 19. As per IEEE Format. [1] M. Bertoluzzo, G. Buja, R. K. Keshri and R. Menis, "Sinusoidal Versus Square-Wave Current Supply of PM Brushless DC Drives: A Convenience Analysis," in IEEE Transactions on Industrial Electronics, vol. 62, no. 12, pp. 7339-7349, Dec. 2015, doi: 10.1109/TIE.2015.2455518. [2] Mukherjee, P., Paitandi, S. & Sengupta, M. Comparative analytical and experimental study of fabricated identical surface and interior permanent magnet BLDC motor prototypes. Sādhanā 45, 26 (2020). https://doi.org/10.1007/s12046-019-1264-0. [3] H. -K. Kim and J. Hur, "Dynamic Characteristic Analysis of Irreversible Demagnetization in SPM- and IPM-Type BLDC Motors," in IEEE Transactions on Industry Applications, vol. 53, no. 2, pp. 982-990, March-April 2017, doi: 10.1109/TIA.2016.2619323. [4] T. -Y. Lee, M. -K. Seo, Y. -J. Kim and S. -Y. Jung, "Motor Design and Characteristics Comparison of Outer-Rotor- Type BLDC Motor and BLAC Motor Based on Numerical Analysis," in IEEE Transactions on Applied Superconductivity, vol. 26, no. 4, pp. 1-6, June 2016, Art no. 5205506, doi: 10.1109/TASC.2016.2548079. [5] Uldis Brakanskis, Janis Dirba, Ludmila Kukjane and Viesturs Drava, Riga Technical University, “Analysis of a Permanent - Magnet Brushless DC Motor with Fixed Dimensions” Volume 27 (2010), doi:10.2478/v10144-010- 0025-z. 06-09-2023 SECOND REVIEW PRESENTATION 19 REFERENCES ( Journal Papers/ Books/ Website References )