PPT BPD Retail.pptx

UltraTech Cement Limited
Building Products Division

AAC
Blocks
Water
Proofing
Tile
Adhesive
Floor
Screeds
Plasters
Industrial
Grouts
Mortar
Repair
BPD – PRODUCT SEGMENTS

Indian Green Building Council Certified Products
IGBC Certified Products
Different Rating Systems Certified Projects
IGBC Green New
Building
IGBC Green
Existing Building
IGBC Green Homes
IGBC Green
Residential
Societies
IGBC Green
Interiors
IGBC Green
Healthcare
IGBC Green
Schools
IGBC Green Factory
Building
IGBC Green DATA
Center
IGBC Green
Campus
IGBC Green
Villages
IGBC Green
Township
IGBC Green Cities IGBC Green SEZs
IGBC Green
Landscapes
IGBC Green Mass
Rapid Transit
System
IGBC Green
Existing Mass
Rapid Transit
System
Government
Incentives to IGBC
Projects
IGBC Green
Affordable Housing
Source -IGBC
Indian Green Building Council Certified Products

For External & internal
plastering External as well as
internal walls
Plaster – for stilt
and car parking
Terrace waterproofing
High strength multi-purpose mortar
– Plaster & jointing mortar
For Honey comb
and concrete
finishing / tie rod
hole filling
For Stone cladding + Big
size marbles and tiles
For White
Marbles
For Vitrified
tiles
Floor screed
Kitchen & Bathroom
waterproofing
Start To Finish Product Range

Coimbatore
Nasik
Alwar
Surat 1 &
Surat 2
Wada
Kalol
Guntur
Kolkata
Raipur
Bengaluru
BPD PLANT LOCATIONS

BUILDING PRODUCTS DIVISION
MORTAR’S & PLASTER-RANGE

Technical Parameter complies with
ASTM C 1660-09
UltraTech FIXOBLOCK
Tensile Adhesion Strength @28
days (EN1348)
0.8 N/mm²
Splitting tensile strength @ 28
days (ASTM C 1660-09)
0.75 N/mm²
Compressive strength @ 28
days
6-7 N/mm²
FIXOBLOCK is a versatile thin jointing material for thin bed applications of 3 to 6 mm
Features & Benefits
 Uniform and consistent quality.
 High tensile adhesion for good
bonding strength.
 No shrinkage cracks at joints.
 No curing required post
application.
 Less material consumption.
 Ready in 24 hours.
 Economical.
Areas of Applications :-
It is recommended for masonry wall
preparation by joining all types of
Autoclave Aerated Concrete (ACC)
blocks, flyash bricks.

Technical Parameter
complies with IS 1661-1972,
IS 2250-1981
Pull out Adhesion (EN 1348) @ 28 days :- 0.8 N/mm²
Compressive Strength : 5-6 MPa
SUPER STUCCO is ready mix cement based polymer enriched
high performance surface finishing material for thin bed /coat
over smooth concrete surfaces without hacking and requires no
curing after application.
 It can be used for plastering on inner and outer walls with
maximum thickness of 3-6 mm.
 It can also be used as a top coat thin screed layer over
UltraTech Seal & Dry. BENEFITS
 No Hacking
 No water curing
 Reduced water
absorption hence
enhanced durability.
 Negligible wastage due
to least rebound.
 Uniform & smooth finish
UltraTech Super Stucco – Thin Coat Plaster

 Plastering is carried out for the evenness of the surface, durability, etc.
 Plastering is the work used for covering rough surfaces of building components such as
walls and ceilings with a coat of plaster to form a smooth and durable surface
 Plaster should adhere to the substrate/background and should remain adhered during all
climatic conditions
 Adequate Strength
 Resistance to water ingress
 Hard and Durable
 Ease of mixing and application
REQUIREMENT OF GOOD PLASTER

CONVENTIONAL VS CONVENIENCE
cement Sand
• Ready to Use
• No sieving
• Consistent Quality
• Less Curing
• Best surface Finish
• Easy handling at site
• Less labour required
• Less storage space

UltraTech Readiplast is a ready mix cement plaster / render with high quality
polymer additives, well graded sand and fillers for manual plastering
applications. It complies of IS 1661-1972 IS 2250-1965 IS-2402-1963.
 Single component, ready to use
 Replacement of conventional plaster
 Needs less curing and binds better to substrate
 Negligible shrinkage cracks
 Uniform and smooth finish to walls
 Convenient to apply
 Faster completion of work
 Negligible wastage due to least rebound
 Fungus resistant
Features & Benefits
ULTRATECH READIPLAST
11
Good Finish
Less Rebound Loss
Less Curing
SKU : 40 Kg

12
Application:
UltraTech Readiplast can be used for plastering on inner and outer walls. It can also be used effectively
on brick, block, stone walls as well as concrete surfaces.
Cut and mix the dry powder with potable water. Use WP ratio as recommended.
ULTRATECH READIPLAST - APPLICATION

13
TECHNICAL PARAMETERS
Compressive Strength : 8 to 9 MPa
WP Ratio : 16% to 19% by weight of Material
Pot Life : 1 Hour
Curing Time : 2 -3 days @ 3 times a day
Coverage & Pack Size : 20 Sq. ft. @ 10 mm
thickness of 40 Kg Bag
ULTRATECH READIPLAST
Shelf Life : 12 Months

BASEKRETE is a polymer modified, cement based, high performance, pre-mixed, high strength mortar specially formulated for
multipurpose applications.
Features :–
• Excellent adhesion.
• High strength mortar, Up to 20-25 MPa
• Faster applications up to 25 mm thickness.
• Ready to use after 48 hours.
Area of Application :–
• High strength plastering, masonry mortar.
• Repairing of RCC members, precast
elements, masonry etc.
• Polymer modified mortar for old surface
repair.
• Plastering over waterproofing works.
• Underlayment plaster for fixing the tile.
Parameters Values
Water Powder Ratio 14–16% by weight
Compressive strength
@28 Days
20–25 N/mm²
Curing time 2 days @3times
UltraTech BaseKrete – Multipurpose Mortar

UltraTech Weather Pro WP+
UltraTech Weather Pro WP+ is an Integral Waterproofing Liquid.
Features :
• Reduces water cement ratio
• Improves workability
• Very easy to mix
• Reduces permeability
• Produces dense homogenous mixes
• Enhances the compressive strength
Area of Applications :
• Used for increasing the workability, density of concrete
and mortars
• Used for all types of site – mixed normal concreting, for
external and internal plastering
• It can be also used for brick jointing works and also in
the repair concrete and mortar work applications.
SKU : 1, 5, 10, 20, 50 Lts
Technical Parameter complies with IS 2645 & IS 9103
Dosage -200 ml Weather Pro WP+ per 50 KG Cement
With ILW+
Without ILW+
Site concrete mix with ILW+
External plaster with ILW+

Weather Pro WP+ Technical Specification
Technical Parameter IS Code Values
Water Permeability IS 2645:2000 > 50% Reduces
Compressive Strength IS 12062 10% Increase
Workability IS 1199:1959 Increases
Cohesion Increase
PH IS 2645:2000 8 to 9
Chloride Content IS 6925
Specific Gravity 1.02-1.10
Water permeability testing

Without Weather Pro WP+ With Weather Pro WP+ Without Weather Pro WP+ With Weather Pro WP+
WORKABILITY COHESIVENESS
Without Weather Pro WP+ No Honeycombing With Weather
Pro WP+
High W/C
Cement particles spaced away
Low Strength High Porosity
Low W/C
Cement particles closely packed
High Strength Low Porosity
HONEY COMBING W/C RATIO
UltraTech Weather Pro WP+ Usages

ULTRATECH SEAL & DRY SBR
Features and Benefits
 Complies with ASTM-D 4541 & BS 6319 part 4
 Easy and Simple to use
 High Polymer Content
 Excellent Repair Material
 Strongly Bonds old concrete and mortar with new
concrete and mortar
 Has higher coverage and enhanced tackiness time
 Can be used for General Waterproofing purpose
 High Shelf Life
• UltraTech Seal & Dry SBR is a Styrene Butadiene
Latex Co-polymer based multipurpose bonding
agent for Concrete & mortars.
SKU’s -
• 1 Litre
• 5 Litre
• 10 Litre
• 20 Litre
• 50 Litre
Usages
As a Bonding
Agent for Old &
New Concrete /
Mortars
As a Polymer
Modified
Concrete /
Mortar for Repair
General Water
Proofing

SEAL & DRY SBR - BONDING AGENT
Description
Bonding Agent
(SBR Liquid : Cement)
Mix Ratio
Seal & Dry SBR: Grey Cement
1 : 1.5
Coverage
12-15 Sq. ft. @ 2mm Thick
(as per above mix)
Parameters Description
Solid Content 50%
pH 7-8
Viscosity ( Centipoise) 43.2
Chloride (% by Wt.) 0.056
Elongation @ Break 73.4%

SBR - POLYMER MODIFIED CONCRETE / MORTAR
Description Polymer Modified Concrete
Mix Ratio
1.5-2.0 Ltr per 50 kg bag of
cement
Coverage
Depends on concrete mix
proportion.
Description Polymer Modified Mortar
Mix Ratio
750 ml-1 Ltr per 50 kg bag of
cement
Coverage
Depends on Mortar Grade &
Thickness of Application

SBR - GENERAL WATERPROOFING
Description
Water Proofing
(SBR Liquid : Water : Cement)
Mix Ratio
Seal & Dry SBR : Water : Grey
Cement
1:3:8
Coverage
(For 1 Litre of SBR)
80 - 100 Sq. ft. for 2 coats @ 1
mm thick
(depending on the substrate)

SEAL & DRY 5 PLUS
Features and Benefits
 Easy & simple to use
 Excellent water impermeability
 Ensures good workability
 Provides good bonding & adhesion
 Provides toughness & flexibility.
 Excellent material for repair &
renovation.
 Compatible with all cement.
• Seal & Dry 5 plus is an acrylic
polymer based multipurpose
bonding agent.
SKU’s -
• 1 Litre
• 5 Litre
• 10 Litre
• 20 Litre
• 50 Litre
5 USES
Anti
Corrosive
Coating
Priming /
Key Coat
Tile Joint
Filling
Crack Filling
General
Water
Proofing

24
ANTICORROSIVE COATING
Can be coated on New & Old Steel Bars
Description Anticorrosive Rebar Coating
Mix Ratio –Seal& Dry 5 Plus : Grey Cement 1:1.5
No of Coat Single Coat
Coverage (@1 Litre) 75 RMT@1 mm thick for 10 mm dia rebar as per recommended mix
Parameters Description
Solid Content 50%
pH 7-8
Viscosity
(Centipoise)
43.2
Chloride
(% by Wt.)
0.056
Elongation @
Break
73.4%
Technical Parameter’s

25
CRACK FILLING
Plastic shrinkage crack filling up to 5mm
Description Crack Filling
Mix Ratio –Seal & Dry 5 Plus : White Cement 50 ml per 1kg of White Cement
Coverage (@1 Litre) 85 RMT@6 mm* 6 mm ‘V’ groove

26
KEY COAT/ PRIME COAT
Description Key Coat/Prime Coat
Mix Ratio –Seal & Dry 5 Plus : White Cement/Grey Cement 1:0.5 diluting with 50% of water by weight
Coverage (@1 Litre) 75 sft for 1 coat as per the above mix
Can be applied on Critical Areas Application

27
WATERPROOFING
Description Key Coat/Prime Coat
Mix Ratio –Seal & Dry 5 Plus : Grey Cement: Water 1:3:8
Coverage (@1 Litre) 100 sft for 2 coat at 1 mm thick as per above mix
Can be used for General Waterproofing

28
Tile Joint Filler
Description Tile Joint Filler
Mix Ratio –Seal & Dry 5 Plus : White Cement: 100 ml per 1 kg of White Cement
Coverage (@1 litre) 250 mm RMTR @ 2*6 mm tile joint
Can be used for filling Tile Joints

What is Waterproofing
 Definition of Water Proofing?
 System – Material - Application
Water
Proofing
Material
(Seal
&
Dry
–up
to
7
Bar)
Indian Code for Water Proofing?
IS: 2645:1971 – 50% permeability at 0.2 Bar for
8 Hours
Internationally - Any product to be categorized
under Water Proofing Product
– must have an water impermeability against
hydrostatic pressure of 1.5 Bar of water column

WATER PENETRATION IN STRUCTURES – A BIG PROBLEM
• Home owners face majority of issues due to improper or inadequate waterproofing
Leakage through Roofs Leakage through Cracks Leakage in bathrooms
Rising Dampness Basement Water Ingress Leakage through window

31
WATER PENETRATION IN STRUCTURES – WHY?
Water
Seepage
Corrosion &
Spalling
Wrong
Designing
Delayed
Planning
Poor
Maintainance

Brickbat Coba & China Mosaic
 It is a rigid one & cannot accommodate the movement due to thermal stress, which leads to development
of cracks
 Conventionally Brick Bat Coba system with top layer as china mosaic or screed is used
 Mainly used to achieve slope for drainage of water. Myth that it also provides Waterproofing
 Is laborious and time consuming
 Major issue - Does not have ability to handle cracks which develop subsequently
 Accumulation of water in bricks lead to chronic leakage problems.
CONVENTIONAL WATERPROOFING SYSTEMS &
IT’S LIMITATIONS

Areas of
Application
Chajja
Swimming Pools
Sunken Slab
Balcony
Water tanks
Slab Waterproofing
AREAS OF APPLICATION

SEAL & DRY (SINGLE COMPONENT)
• Single component, cement
based, polymer modified
water proof coating.
• Used as positive side
underlayment for water
proofing of Chajjas,
bathrooms, sunken areas,
small terraces of areas within
2000 Sq. ft.
• CFTRI approved for food
grade applications. SKU – 1 and 5 Kg
WP Ratio – 38 - 40 % by wt.
Coverage – 10 – 12 Sq. ft. per Kg
for 2 coats @1.5 mm DFT

• Two component, cement
based, acrylic polymer
based flexible, water
proof coating
• For terraces, sloping
roofs RCC water tanks,
balcony, domes of areas
less than 10,000 Sq. ft.
• Elongation is more than
50% at tensile force of
50Kg/Sq.cm.
SEAL & DRY FLEX
Coverage – 15 – 16 Sq. ft. / Kg
@1mm DFT @2 coats
SKU – 15 Kg
(10 Kg Powder + 5 Kg Liquid)

36
• Two component, cement
based, acrylic emulsion
polymer based elastomeric,
water proof coating
• For terrace, slope roofs,
balcony, domes, swimming
pools, sump tanks, exterior
walls of area above 10,000
Sq. ft.
• Elongation is more than
100% at a tensile force of
50Kg/Sq.cm.
SEAL & DRY HI - FLEX
Coverage – 17 – 18 Sq. ft. / Kg
@1mm DFT @2 coats SKU – 12 Kg
(7 Kg Powder + 5 Kg Liquid)

BUILDING PRODUCTS DIVISION
TILEFIXO - RANGE

Limitations of Conventional Method
• Shrinkage of Cement Past
• Less Adhesion to Substrate
• Pre wetting of Tiles
• Higher thickness of Cement Paste
• Cracks in Tiles
• Hollow Cavity
• Swelling of Tiles
De Bonding of Tiles
Swelling of Tiles
High Flooring Bed Thickness
Cracks in Tiles
Shrinkage of Cement Paste
High thickness of Cement Paste

Alternative Solution
To
Overcome The Drawbacks
Of
Traditional System
Of
Tile Application

UltraTech TileFixo
TILEFIXO is a polymer modified cement based high performance, high strength, high quality tile adhesive developed to fix tiles, Natural stones
over wall and floor. Suitable for both internal and external, thin bed application.
Features and Benefits :-
• No Shrinkage.
• High Slip Resistance.
• Excellent Bonding Strength.
• Self Curing
• Single Component
• Complies IS 15477,EN 1348
TILEFIXO-YT
Area of
Application :-
Glass mosaic,
marble.
Tile-on-tile, tile-
on-mosaic, tile-
on-cement floor
in external &
internal.
TILEFIXO-
XtraPlus
Area of
Application :-
Large granite/
marble slab.
Tile-on-tile, tile-
on-tile over wall
area, tile over
dry wall.
TILEFIXO-
Natural Stones:
Area of
Application :-
Large size tiles/
slabs of granite,
marble, stone
wall cladding,
and flooring in
external as well
as internal.
TILEFIXO-
Vitrified Tile
Adhesive: Area
of Application :-
All types of tiles
for wall tile
application.
Tile-on-tile, tile-
on-mosaic, tile-
on-cement floor
in internal
TILEFIXO-
Ceramic Tile
Adhesive :Area
of Application :-
Floor application
in bathrooms,
kitchen areas,
and in any floor
tile fixing
application in
internal.
IS EN
T4 C2
IS EN
T3 C2
IS EN
T2 C1
IS EN
T1 C1
IS EN
T3 C2
W/p Ratio – 25% by Weight.
Pot Life – 1 Hour
Open Time – 30min.
Adjustable Time – 30 min.

Adhesive for Tiles
Technical Data TileFixo - CT TileFixo - VT TileFixo - NT TileFixo - YT
Bulk Density 1450-1550 kg/ cum 1450-1550 kg/ cum 1450-1550 kg/ cum 1450-1550 kg/ cum
Water powder ratio 25% 25% 25% 25%
Pot life 1 hour 1 hour 1 hour 1 hour
Open time 30 minutes 30 minutes 30 minutes 30 minutes
Adjustable time 30 minutes 30 minutes 30 minutes 30 minutes
Subsequent usage time 24 hours 24 hours 24 hours 24 hours
Compressive strength @ 28 days 6-7 N/ sq mm 7-8 N/ sq mm 15 - 20 N/ sq mm 10 - 12 N/ sq mm
Slip resistance @ 20 kg/ sq m 0 mm 0 mm 0 mm 0 mm
Coverage @ 3mm per kg 4 sqft 4 sqft 4 sqft 4 sqft
Tensile adhesion strength @ 28 days
Dry condition 750-850 N 750-850 N 900 - 950 N 900 - 950 N
Wet condition 450-550 N 550-650 N 700 - 800 N 700 - 800 N
Shear adhesion strength
Dry condition @ 24 hour 2 - 3 KN 3.5- 4.5 KN 5 - 6 KN 5 - 6 KN
Dry condition @ 14 days 9 - 10 KN 10-10.5 KN 10 - 11 KN 10 - 11 KN
Wet condition @ 28 days 4 -5 KN 4.5-5.5 KN 6 - 7 KN 6 - 7 KN
Heat ageing condition @ 28 days 4 -5 KN 4.5-5.5 KN 6 - 7 KN 6 - 7 KN
Technical Parameters

Adhesive for Tiles
TileFixo Application
 Apply the mixed TILEFIXO to the prepared substrate using the
appropriate notch trowels for the size of the tiles being laid.
 3 to 6 mm bed thickness of Tile Adhesive for walls and floors
must be achieved.
 Lay tiles onto the adhesive, firmly press the tile on to the
adhesive to ensure good initial bonding.
 No pre-wetting of tiles is required.
 Fix the tiles within 30 minutes of spreading of TILEFIXO to
achieve the adequate bonding.
 Any tile fixing after 30 minutes will lead to improper adhesion
and may result in de-bonding of tiles.
 For vertical applications, tiling should start from bottom to top
 For tile-on-tile, tile-on-mosaic, tile-on- old cement floor
application, prepare the existing base with adequate
interlocking friction effect

Adhesive for Tiles
Adhesive Coverage & Back Buttering
Need to Check periodically the coverage of adhesive
at a frequency of two or three rows

Adhesive for Tiles
Proper Direction – Tile adhesive paste with Notch Travel

Adhesive for Tiles
TILEFIXO TO BE APPLIED DIRECTLY ON
SUBSTRATA
 Over The AAC Block / Concrete block for
Better result
 Over RCC wall / column
 For Wet area, addition of Acrylic/ SBR is
recommended
 High strength wall plaster
Avoid direct application over
 Lean mix Thick wall Plaster
 Waterproofing coats

Adhesive for Tiles
TileFixo Pull-out Test
TILE ADHESIVE PULLOUT TEST
Every batch of UltraTech Tile
adhesive is being tested to
analyze and to compare the
results with set standards ,
with DYNA machine and the
Global lab machine of Pull out
Test.
UltraTech also provide facility
to arrange Pullout test at
customer site

UltraTech TILEFIXO GROUT CG is a single component, white
cement-based, pigmented joint filling grout incorporated with high
quality polymer additives & selected fillers.
 Single Component
 Nil Shrinkage
 Non Curing and binds
better to substrate
 Uniform and smooth finish
 Reduced water absorption
hence enhanced durability
SKU -1 KG
Tile Grout CG

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