raoid transverse and feed circut mostly used where two different speeds for operations are needed. example like punch and press, drill etc.
here the main components are reservoir tank, feed pump, one directional flow control valve, 2 DCV (3/2 & 4/3) and double acting cylinder.
AUTOMATIC PORTABLE HAMMERING MACHINE
TITLE PAGE
CERTIFICATE
ACKNOWLEDGEMENT
ABSTRACT
LIST OF FIGURES
INTRODUCTION
LITERATURE REVIEW
INTRODUCTION
PROJECT METHODS AND COMPONENT DETAILS
DESIGN OF HAMMERING MACHINE
CONCLUSION AND DISCUSSION
FUTURE SCOPE
REFERENCES
CAD MODEL
raoid transverse and feed circut mostly used where two different speeds for operations are needed. example like punch and press, drill etc.
here the main components are reservoir tank, feed pump, one directional flow control valve, 2 DCV (3/2 & 4/3) and double acting cylinder.
AUTOMATIC PORTABLE HAMMERING MACHINE
TITLE PAGE
CERTIFICATE
ACKNOWLEDGEMENT
ABSTRACT
LIST OF FIGURES
INTRODUCTION
LITERATURE REVIEW
INTRODUCTION
PROJECT METHODS AND COMPONENT DETAILS
DESIGN OF HAMMERING MACHINE
CONCLUSION AND DISCUSSION
FUTURE SCOPE
REFERENCES
CAD MODEL
Introduction of Spur Gear theory by_Prof. Sagar DhotareSagar Dhotare
This PPT contains in formation of spur gear classification, Selection Parameters, Conditions, Tooth profile and System, Materials and Design consideration, Modes of failures
This paper focus on the design of hydraulic shop crane. The purpose of design and analysis this hydraulic shop crane is to lifting machinery, machinery parts, and also to move in and out other instruments over head for what we went to work out.
An automotive jack is a device used to raise all or part of a vehicle into the air in order to facilitate repairs. Most people are familiar with the basic car jack (manually operated) that is still included as standard equipment with most new cars. These days, a car jack is an important tool to have in our vehicle due to unknown upcoming event such as flat tire in our journey. Even so, people who like to rotate their tires themselves or who may install snow tires before the winter and remove them in the spring need to use a jack to perform the job. Changing a flat tire is not a very pleasant experience. Women have a much lighter skeleton that means, among other things, woman can’t pull more forces as well as men and are at greater risk of skeletal injuries. Usually the car purposely tries to get a flat tire at the least opportune moments.
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
Introduction of Spur Gear theory by_Prof. Sagar DhotareSagar Dhotare
This PPT contains in formation of spur gear classification, Selection Parameters, Conditions, Tooth profile and System, Materials and Design consideration, Modes of failures
This paper focus on the design of hydraulic shop crane. The purpose of design and analysis this hydraulic shop crane is to lifting machinery, machinery parts, and also to move in and out other instruments over head for what we went to work out.
An automotive jack is a device used to raise all or part of a vehicle into the air in order to facilitate repairs. Most people are familiar with the basic car jack (manually operated) that is still included as standard equipment with most new cars. These days, a car jack is an important tool to have in our vehicle due to unknown upcoming event such as flat tire in our journey. Even so, people who like to rotate their tires themselves or who may install snow tires before the winter and remove them in the spring need to use a jack to perform the job. Changing a flat tire is not a very pleasant experience. Women have a much lighter skeleton that means, among other things, woman can’t pull more forces as well as men and are at greater risk of skeletal injuries. Usually the car purposely tries to get a flat tire at the least opportune moments.
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
PNEUMATIC EQUIPMENT IN MASS PRODUCTON SYSTEM FOR GRINDING ijiert bestjournal
Nowadays every one focus on various pneumatic application in industrial areas because due to the continuous availability of compressed air in industry. It is po ssible to drive the number of applications using pneumatic circuit. So,we are also choosing the same way of study for improvement of plant efficiency. Our main objective is Experimental study on Pneumatic Grinding Machine. This study gives the better resu lt of surface finishing of various material applications . Grinding process is most important phenomenon to improve the equipment life in industrial as well as domestic purpose. Less power is required to drive the air compressor and easily handle the griddi ng tool. In industry every one focuses on reducing the production cost and improve the quality to increase the profit. So this study will definitely do this kind of work. Further improvement in this work is to change the various tools and their size for nu mber of application. Also easily available in market at minimum cost. The assembly of Pneumatic Grinding Machine is very simple and the working is so efficient.
Air Compression and Electricity Generation by Using Speed Breaker with Rack A...IJMER
On roads, speed breakers provided to control the speed of traffic in rushed areas. The
potential energy in terms of weight of vehicle is loss on speed breaker can be utilized for useful
purposes. This paper describes the potential energy of such type of energy available on roads and its
utilization for useful work. The stages of development of a speed breaker device are described and the
mechanism to generate electricity using rack, pinion and speed increasing gear box and generator
and store compressed air with the help of piston cylinder compressor arrangement. Whenever the
vehicle is allowed to pass over the speed breaker dome, it gets pressed downwards. As the springs are
attached to the dome, they get compressed and the rack, which is attached to the bottom of the dome,
moves down in reciprocating motion. Since rack has teeth connected to pinion there is conversion of
reciprocating motion of rack in to rotary motion of pinion, but the two gears rotate in opposite
direction. So that shafts will rotate with certain RPM these shafts are connected through a belt drive
to the generators, which converts the mechanical energy into electrical energy. The rack is attached
to piston rod of cylinder so downward stroke of rack we can use for air compression in reservoir, with
help of piston cylinder arrangement. Simultaneously reciprocating piston cylinder arrangement
compresses the air and stores it in the reservoir. We can use the generated electricity and compressed
air for different purpose
Abstract: The shearing machine and bending machine is most important in sheet metal industry. This machine should be used for straight cutting machine with wide application. But in some industry hand sheet cutter and hand bender are used. For that machine to operate the human effort are required. The machine should be simple to operate and easy to maintain, hence we tried out to develop the Pneumatic Shearing and Bending Machine.
In shearing operation as the punch descends upon the metal, the pressure exerted by the punch first cause the plastic deformation of the metal. Since the clearance between the punch and the die is very small, the plastic deformation takes place in a localized area and the metal adjacent to the cutting edges.
In bending operation the bend has been made with the help of punch which exerts large force on the work clamped on the die. The bending machine is designed in such a way that, it works automatically. The machine is designed by observing the factors to improve the efficiency and to reduce the cycle time by producing quality output. Automation of machine is achieved with the help of pneumatic system.
This paper involves the design of an efficient system which reduces the human effort and help to increase production output. It also includes pneumatic system, pneumatic component and shearing die and bending die.
Design, Analysis and Manufacturing of Hydro-pneumatic Press Machineijceronline
A Hydro-pneumatic press is a press machine utilizing both air and oil in its operation and gives higher outlet hydraulic pressure with lower inlet pneumatic pressure. In this project the press is design and manufacture for pressing sleeve bearing into the circular casting part. Casting part is thick cylinder and sleeve bearing is kind of cylindrical bearing. Two actuators are used in the press one is for vertical pressing and other is for horizontal pressing. This paper includes the concept development, design, analysis and manufacturing of press machine. Various parts of the press are modelled by using Pro-E modelling software. Structural analysis has been applied on the parts of press machine by using analyzing software ANSYS.
FABRICATION OF PNEUMATIC CONTROLLED RAMMER STRIKER FOR MOULDING PROCES.pptxchockalingam athilingam
report for engineering project .
useful to final year engineering and diploma students in and every where
to improve the knowledge. to study about hydraulic system
Conventional Design Calculation &3D Modeling of Metal Forming Heavy duty Hydr...IJERA Editor
The design optimization & structure frame analysis of a heavy duty metal forming hydraulic press has been proposed. In this paper the structural analysis & design optimization of hydraulic press has been done and a comparative study of results of finite element analysis of a press with 300 ton capacity has been conducted. It is not possible for the real experimental studies to take into consideration the influence of the connections between the main beams and the rest parts of the construction, the influence of the long it udinal and transverse ribbings as well as the influence of the supports on the overall stressed state of the construction. Moreover, the research esthatuseforthemajorityofthetestcasesdifferentstrainmeasurementsturnouttobequitehardandexpensive.Alltheseproblemscouldbesolvedsuccessfullybytheuseofcomputermodelingprocedures.Itispossibletoperform2Dor 3Dcomputerstudies.The2Dcomputerstudiesgiveideaoftheplanarbehavioroftheconstructionandlacktheopportunityofshowingtheinfluenceofsupportsortheconnectionsoftheconstruction.Itisonlythe3Dmodelsthatcouldsatisfyalltherequirementsfor examiningthegeneralstressedstateofthecarryingmetalconstruction.Withregardtothis,thecreationof3-Dmodelsforresearchingandanalyzingthebehaviorofametal forming hydraulic press,becomesthemaingoalofthepresentwork.Intheinitialphaseof thestudy,conventionaldesigncalculationsproposedbyIndianStandardRuleswereperformed.Thepressdesignwasmodeledwithsolids,Loadsandboundaryconditionswereappliedtosolidmodel.Assignmaterialtothesolidmodel.FiniteElementmeshesweregeneratedfromthesolidmodel.Afteracomparisonofthefiniteelementanalyses,andtheconventionalcalculations,theanalysiswasfoundtogivethemostrealisticresults.Asaresultofthis study,adesign optimizationfor a heavy duty meal forming hydraulic presshasbeendone.
DESIGN ANALYSIS FOR COMPONENTS OF PNEUMATIC INJECTION MOULDING MACHINE USING ...ijiert bestjournal
Design optimization of any machine aims to reduce failures due to process tolerances. Computer Simulation and Computer designing are used to access the fitness of a design for mass production. Computer Model simulates the behavior of machining parts from geometrical and material parameter of the input parameters to output parameters. The emphasis of this work is on the des ign of machine components of Pneumatic Injection Moulding Machine. In this study the various components of machines are designed using Pro - E.This machine is used to mould Plastic into usable form and shape and most effective for small scale industries wher e small size plastic components are to be manufactured.
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdfTechSoup
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How to Make a Field invisible in Odoo 17Celine George
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The Indian economy is classified into different sectors to simplify the analysis and understanding of economic activities. For Class 10, it's essential to grasp the sectors of the Indian economy, understand their characteristics, and recognize their importance. This guide will provide detailed notes on the Sectors of the Indian Economy Class 10, using specific long-tail keywords to enhance comprehension.
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The Roman Empire, a vast and enduring power, stands as one of history's most remarkable civilizations, leaving an indelible imprint on the world. It emerged from the Roman Republic, transitioning into an imperial powerhouse under the leadership of Augustus Caesar in 27 BCE. This transformation marked the beginning of an era defined by unprecedented territorial expansion, architectural marvels, and profound cultural influence.
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1. Major Project
ON
PNEUMATIC SHEET METAL CUTTING MACHINE
Under the guidance of SUBMITTED BY -
Miss. Swati Gangwar Samarjeet yadav (1204240043)
Anuj Mishra (1204240008)
Ashish Dubey (1204240012)
Rituraj Singh (1204240042)
SonamVerma (1204240051)
Submitted to
Department of Mechanical Engineering
Madan Mohan Malaviya University of Technology Gorakhpur, India
4. Introduction
1. The objective of the project is to prepare a machine which cuts sheet metal without
human efforts but operates pneumatically. Compressed air is used as working media.
The compressed air moves the blades of machine to cut the sheet of metal.
2. The idea of the project generated due to a manual sheet metal sheering machine in
workshop of our college. In that machine sheet metal is placed in between the two
sheering blades of machine and the lever is pulled down to move the upper movable
blade and cut the work-piece
5. Literature Survey
In shearing operation as the punch descends upon the metal, the pressure exerted by the punch first cause the
plastic deformation of the metal. Since the clearance between the punch and the die is very small, the plastic
deformation takes place in a localized area and the metal adjacent to the cutting edges of the punch and die
edges becomes highly stressed, which causes the fracture to start on both sides of the sheet as the deformation
progresses and the sheet is sheared.
Like hydraulics, pneumatics is a type of fluid power application where instead of an incompressible liquid,
pneumatics employ gas in their system.
Hydraulics present certain advantages over pneumatics, but in a given application, pneumatic powered
equipment is more suitable, particularly in industries where the factory units are plumbed for compressed air.
The air used in pneumatic devices is dried and free from moisture so that it does not create any problem to
the internal parts of the system.
Moreover, to avoid corrosive actions, oil or lubricants are added so that friction effects can be reduced.
Compressed air is used in most of the machines and in some cases compressed carbon dioxide
6. COMPONENTS:
Various components used in our project are as follows
1. Pneumatic Cylinder
2. Sheet Cutter
3. Frame
4. Two way valve and hose connector
5. Compressor
7. PNEUMATIC CYLINDER
Pneumatic cylinder consist piston ,piston rod
and a body or tube.
Compressed air enters at one end of the tube
imparting
Force on the piston which is then displaced in
order to balance the force exerted on the piston .
Cylinders are available in a variety of sizes and
shapes and has varying stroke.
A typical cylinder sizes range from a small 2.5
mm air cylinder which might be used for
picking up a small transistor or other
component.
8. SHEET CUTTER
Sheet cutter are hand-operated shearing tools. They consist of a pair of metal
blades pivoted so that the sharpened edges slide against each other when the
handles (bows) opposite to the pivot are closed
High-carbon, high chromium steel is used in production of sheet cutter
9. FRAME BASE
It forms the robust supports to stand the machine vertically.
It holds the weight of the vertical post and supports the direction
control valve.
It is made of mild steel.
It is made of rectangular base with the vertical post and the
horizontal channel.
10. TWO WAY VALVE
A valve is a device that regulates, directs or controls the flow of a fluid (gases,
liquids, fluidized solids, or slurries) by opening, closing, or partially
obstructing various passageways.
11. Hose connector
Hose connector is a fitting, consisting of a short piece of pipe, usually
provided with a male pipe thread at each end, for connecting two other fittings.
12. AIR COMPRESSOR
An air compressor is a
device that converts power
(using an electric motor,
diesel or gasoline engine,
etc.) into potential energy
stored in pressurized air
14. Working
Initially the air-compressor is started and allowed the receiver tank air pressure to
reach up to 10 bar. The supply air is then passed to the manifold.
15. At position ‘A’ shows the non-actuated circuit diagram. At this position the piston is
steady and locked. All ports are in closed condition.
Position ‘A’
At position ‘B’, the DC valve is at left hand position as shown in figure.
16. When the piston moves outwards, the force is transmitted through the connecting link
and the upper blade moves downwards.
Position ‘B’
17.
18. Now the DC valve is operated to come at position ‘C’, as shown in figure. The compressed air comes in the
rod end of the cylinder and pushes the pistons inwards. The air already present in the cap end side is pushed
out of the cylinder.
Position ‘B’
19. Design Parameters
Specifications of the Sheet Metal :
SHEET METAL MATERIAL ALUMINIUM
THICKNESS 0.5 mm
LENGTH OF CUT 25 mm
Max. SHEAR STRENGTH OF
ALUMINIUM
30 N/mm2
20. Force Calculation
Force required to cut the Sheet = L*t*Tmax
For sheet of 0.5 mm thickness,
force required = 25*0.5*30= 375 N
This is the force required to cut the sheet metal, however the initial force required to cut the sheet is
more and it is 140-150% than we calculated.
Therefore, max force required to cut the sheet = 525 to 562.5 N.
Now we have chosen 12 volt DC Air Compressor that
develops a pressure of 10.34 bar (150psi).
Design of Cylinder
Since the max force required to cut the sheet = 562.5 N
And pressure applied by 12 volt compressor =10.34 bar
Therefore, Force applied by the cylinder,
F = (Pi/4)*d2*P
562.5=(Pi/4)*d2*(10.34/10)
d=26.3 mm
For safety , we have taken the cylinder of diameter 30 mm.
22. ADVANTAGES:
Very CHEAP compared to hydraulic shearing machine.
With the help of compressed air, cutting becomes EASY.
Fast cutting action is carried out.
Cutting without bending is achieved.
Good Surface finish
High Accuracy
23. APPLICATIONS:
Sheet metals are used in:
Automobile Industry
Aircraft Industry
Used in laminated sheet cores.
Used in transformers and electrical machines.