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Parenteral Product
Mr. Amit Ashok Khune
B.Pharm.
PRODUCTION PROCEDURE, PRODUCTION
FACILITIES AND CONTROLS,
ASEPTIC PROCESSING.
No. Title Slide No.
1 Production Procedure (Aseptic Processing) 3
2 The manufacturing of parenteral involves the following steps: 5
3 Facilities 12
4 Controls 13
Production Procedure (Aseptic Processing)
• The general procedure for manufacturing parenteral include
planning and scheduling of equipment , material managements,
and manufacturing requirements like ingredients, drugs, etc.
• An overview of the manufacturing process of parenteral is shown
.
Planning and
Scheduling
Equipment and
Facility
Manufacturing
Requirements
Documentation
Visual Inspection
Aseptic Filling
Q.C. Testing
Sterilisation
Bulk Analysis
Manufacturing
Finishing
Labelling and
Packaging
Warehousing
Material
Management
1) Raw Material and
API
2) Packaging Material
Personnel
The manufacturing of parenteral involves the following
steps:
1)Cleaning and washing of containers and closures
2)Preparation of solutions
3)Sterilization
4)Filling and sealing
5)Packaging and labeling
1)Cleaning and washing of containers and closures
• Containers thoroughly cleaned with detergent with tap water, Then
with Distilled water.
• Sterilised for 4 hours at 2000c.
• The closure are cleaned by boiling in detergent solution and then
washed with water.
• Sterilised by autoclaving 30 min. 1150c.
2) Preparation of solutions
• The API is completely dissolved in water for injection with
constant stirring.
• Excipients are added while stirring to completely dissolve them.
• The volume is made up by adding water for injection.
• The pH is adjusted by using buffering agents like NaOH & HCl
3) Sterilization
• Parenteral products are filled in sterilised container.
• for sterilizing thermolabile products, non -thermal methods are
used.
• filtration through bacteria -proof filters
• Sterilisation by radiation
• Dry heat sterilization
• Lyophilization (also known as freeze drying).
• Autoclaving
Ampoules
• After filling the ampoules they should be immediately sealed
to prevent the contamination of contents.
• They are sealed by melting a portion of the glass neck.
• The following two types of seals are employed:
• 1) Tip- or Bead –Seals
• 2) Pull-Seals
4) Filling and sealing
• Vials
• The vial openings are sealed with rubber closures held in
place by an aluminum sealing.
• A hand crimper is used to put the rubber closures and
aluminum sealing onto the vials.
5) Packaging and labeling
• Packaging of parenteral products include ampoules, vials,
cartridges, bottles, and bags.
• The containers are made up of either glass, plastic or rubber.
• The label should include all the information necessary for the
physician and users to ensure safe and proper use of the product.
• An add-on printed matter should be supplied to provide all the
information. (If necessary.)
Facilities
• designed for the control of cleanliness environment appropriate for
each step.
• The prevention of contamination must be the primary objective
• The ceiling, walls, and floors should be easy to clean and non
porous, to prevent the accumulation of debris and moisture.
• Glass is used in partition to permit supervisory view of operation
as well as to provide better lighted surroundings for the operators.
• Furniture should be of non-porous, hard surfaced materials,
preferably stainless steel.
Controls:
It includes:
1. Environmental Control
2. Traffic Control
3. Housekeeping
4. Surface Disinfectant
5. Air Control
6. Personnel
Thank
You!

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Parenteral Product.pptx

  • 1. Parenteral Product Mr. Amit Ashok Khune B.Pharm. PRODUCTION PROCEDURE, PRODUCTION FACILITIES AND CONTROLS, ASEPTIC PROCESSING.
  • 2. No. Title Slide No. 1 Production Procedure (Aseptic Processing) 3 2 The manufacturing of parenteral involves the following steps: 5 3 Facilities 12 4 Controls 13
  • 3. Production Procedure (Aseptic Processing) • The general procedure for manufacturing parenteral include planning and scheduling of equipment , material managements, and manufacturing requirements like ingredients, drugs, etc. • An overview of the manufacturing process of parenteral is shown .
  • 4. Planning and Scheduling Equipment and Facility Manufacturing Requirements Documentation Visual Inspection Aseptic Filling Q.C. Testing Sterilisation Bulk Analysis Manufacturing Finishing Labelling and Packaging Warehousing Material Management 1) Raw Material and API 2) Packaging Material Personnel
  • 5. The manufacturing of parenteral involves the following steps: 1)Cleaning and washing of containers and closures 2)Preparation of solutions 3)Sterilization 4)Filling and sealing 5)Packaging and labeling
  • 6. 1)Cleaning and washing of containers and closures • Containers thoroughly cleaned with detergent with tap water, Then with Distilled water. • Sterilised for 4 hours at 2000c. • The closure are cleaned by boiling in detergent solution and then washed with water. • Sterilised by autoclaving 30 min. 1150c.
  • 7. 2) Preparation of solutions • The API is completely dissolved in water for injection with constant stirring. • Excipients are added while stirring to completely dissolve them. • The volume is made up by adding water for injection. • The pH is adjusted by using buffering agents like NaOH & HCl
  • 8. 3) Sterilization • Parenteral products are filled in sterilised container. • for sterilizing thermolabile products, non -thermal methods are used. • filtration through bacteria -proof filters • Sterilisation by radiation • Dry heat sterilization • Lyophilization (also known as freeze drying). • Autoclaving
  • 9. Ampoules • After filling the ampoules they should be immediately sealed to prevent the contamination of contents. • They are sealed by melting a portion of the glass neck. • The following two types of seals are employed: • 1) Tip- or Bead –Seals • 2) Pull-Seals 4) Filling and sealing
  • 10. • Vials • The vial openings are sealed with rubber closures held in place by an aluminum sealing. • A hand crimper is used to put the rubber closures and aluminum sealing onto the vials.
  • 11. 5) Packaging and labeling • Packaging of parenteral products include ampoules, vials, cartridges, bottles, and bags. • The containers are made up of either glass, plastic or rubber. • The label should include all the information necessary for the physician and users to ensure safe and proper use of the product. • An add-on printed matter should be supplied to provide all the information. (If necessary.)
  • 12. Facilities • designed for the control of cleanliness environment appropriate for each step. • The prevention of contamination must be the primary objective • The ceiling, walls, and floors should be easy to clean and non porous, to prevent the accumulation of debris and moisture. • Glass is used in partition to permit supervisory view of operation as well as to provide better lighted surroundings for the operators. • Furniture should be of non-porous, hard surfaced materials, preferably stainless steel.
  • 13. Controls: It includes: 1. Environmental Control 2. Traffic Control 3. Housekeeping 4. Surface Disinfectant 5. Air Control 6. Personnel