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The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
1
Lesedi Masisi
Supervisors: Prof P. Pillay and S.S Williamson
Power and Energy Research Group, Concordia
University
L_masisi@encs.concordia.ca
Three Level Inverter Synchronous Reluctance Machine
(SynRM) Drive
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
2
• Introduction
• Research area and motivation
• Research goal and objectives
• Three level inverter
• SynRM drive
Outline
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
3
• Fluctuating prices of rare earth permanent magnets
• Used in permanent magnet synchronous machine (PMSM)
• PMs predominantly in China
• Control strategy of a SynRM is similar to that of a PMSM
• More mechanically robust than PMSM and induction machines (IM)
• Can reach higher speeds
• Easier to cool
Why synchronous reluctance machine?
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
4
Challenges of a SynRM
• Low saliency
• Poor power factor
• Short constant power region
• Higher torque ripples
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
5
• Increasing demand for better vehicle performance
• Higher dc bus voltage demand
• Demand for higher converter switching frequency
• Compared to a 2-level inverter
• Lower dv/dt (total harmonic distortion)
• Lower torque ripple
• Lower switching losses
• Less burden on the cooling system
Why a three level inverter ?
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
6
• Maintaining a balanced neutral point voltage
• Balanced dc bus capacitors
• Suppressing the neutral point ripple voltage
• Affects the switch power ratings
Challenges of a three level inverter
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
7
Balancing algorithm using SVM: 3LVSI
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
8
Balancing algorithm using SVM: 3-level inverter
SV (100)
SV (0-1-1)
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
9
New Balancing Algorithm Scheme
Switching sequence
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
10
• Neutral point voltage ripple [1]
• Power factor
• Modulation index
• RMS output inverter current
• Inverter fundamental frequency
• DC capacitor
• Capacitor sizing
• Machine saliency
3LVSI: DC capacitor sizing
[1] J. Pou, R. Pindado, D. Boroyevich, and P. Rodriguez, “Evaluation of the low-frequency neutral-point voltage oscillations in the three-level
inverter,” Industrial Electronics, IEEE Transactions on, vol. 52, no. 6, pp. 1582–1588, 2005.
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
11
3LVSI: DC capacitor sizing using saliency
Motor phasor diagram [2]
Where k is the saliency ratio
[2] T. Matsuo and T. Lipo, “Rotor design optimization of synchronous reluctance machine,” Energy Conversion, IEEE Transactions on, vol. 9,
no. 2, pp. 359–365, 1994.
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
12
3LVSI: DC capacitor sizing using saliency
Neutral point voltage ripple (Normalized)
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
13
Vector control of SynRM
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
14
Prototype SynRM
Stator housing Rotor Rotor with shaft
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
15
Prototype 3LVSI
• IGBTs
• 600 V
• 100 A
• Universal gate drivers
• Powerex (BG2B)
• Dead time IC
• 6 inputs (6-
complements)
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
16
Experimental Set-up
• Sampling time
• 20 us
• Dc bus
• 250 V
• 13 Analog signals
• 6-outputs
• 7-inputs
• Computational time
• < 10 us
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
17
3LVSI: DC capacitor sizing using saliency
Neutral point voltage @ mi=0.85(average) with 490uF capacitor
Theoretical neutral point voltage:
• Ignored motor resistance (accuracy will improve for bigger machines )
• Experimental errors
• Maximum torque/amps closest to the maximum power factor point
Measured neutral point voltage:
= 47.8 V
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
18
SynRM Electric Drive: 2/3 LVSI results
Two level inverter Three level inverter
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
19
@ a modulation index of 0.45
@ a modulation index of 0.85
Simple 2-Pole SynRM
SynRM Electric Drive: 2/3 LVSI results
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
20
• Conducted for the first time 3LVSI SynRM drive
• Demonstrated a new balancing algorithm based on SVM
• The use of machine saliency to size the dc link capacitors
• The three level inverter promises lower core losses
Conclusion
The 7th International Conference
on Real-Time Simulation Technologies
Montreal | 9-12 June, 2014
21
Questions ?
Thank you!

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OPAL-RT RT14 Conference: Three level inverter SynRM drive

  • 1. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 1 Lesedi Masisi Supervisors: Prof P. Pillay and S.S Williamson Power and Energy Research Group, Concordia University L_masisi@encs.concordia.ca Three Level Inverter Synchronous Reluctance Machine (SynRM) Drive
  • 2. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 2 • Introduction • Research area and motivation • Research goal and objectives • Three level inverter • SynRM drive Outline
  • 3. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 3 • Fluctuating prices of rare earth permanent magnets • Used in permanent magnet synchronous machine (PMSM) • PMs predominantly in China • Control strategy of a SynRM is similar to that of a PMSM • More mechanically robust than PMSM and induction machines (IM) • Can reach higher speeds • Easier to cool Why synchronous reluctance machine?
  • 4. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 4 Challenges of a SynRM • Low saliency • Poor power factor • Short constant power region • Higher torque ripples
  • 5. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 5 • Increasing demand for better vehicle performance • Higher dc bus voltage demand • Demand for higher converter switching frequency • Compared to a 2-level inverter • Lower dv/dt (total harmonic distortion) • Lower torque ripple • Lower switching losses • Less burden on the cooling system Why a three level inverter ?
  • 6. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 6 • Maintaining a balanced neutral point voltage • Balanced dc bus capacitors • Suppressing the neutral point ripple voltage • Affects the switch power ratings Challenges of a three level inverter
  • 7. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 7 Balancing algorithm using SVM: 3LVSI
  • 8. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 8 Balancing algorithm using SVM: 3-level inverter SV (100) SV (0-1-1)
  • 9. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 9 New Balancing Algorithm Scheme Switching sequence
  • 10. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 10 • Neutral point voltage ripple [1] • Power factor • Modulation index • RMS output inverter current • Inverter fundamental frequency • DC capacitor • Capacitor sizing • Machine saliency 3LVSI: DC capacitor sizing [1] J. Pou, R. Pindado, D. Boroyevich, and P. Rodriguez, “Evaluation of the low-frequency neutral-point voltage oscillations in the three-level inverter,” Industrial Electronics, IEEE Transactions on, vol. 52, no. 6, pp. 1582–1588, 2005.
  • 11. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 11 3LVSI: DC capacitor sizing using saliency Motor phasor diagram [2] Where k is the saliency ratio [2] T. Matsuo and T. Lipo, “Rotor design optimization of synchronous reluctance machine,” Energy Conversion, IEEE Transactions on, vol. 9, no. 2, pp. 359–365, 1994.
  • 12. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 12 3LVSI: DC capacitor sizing using saliency Neutral point voltage ripple (Normalized)
  • 13. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 13 Vector control of SynRM
  • 14. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 14 Prototype SynRM Stator housing Rotor Rotor with shaft
  • 15. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 15 Prototype 3LVSI • IGBTs • 600 V • 100 A • Universal gate drivers • Powerex (BG2B) • Dead time IC • 6 inputs (6- complements)
  • 16. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 16 Experimental Set-up • Sampling time • 20 us • Dc bus • 250 V • 13 Analog signals • 6-outputs • 7-inputs • Computational time • < 10 us
  • 17. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 17 3LVSI: DC capacitor sizing using saliency Neutral point voltage @ mi=0.85(average) with 490uF capacitor Theoretical neutral point voltage: • Ignored motor resistance (accuracy will improve for bigger machines ) • Experimental errors • Maximum torque/amps closest to the maximum power factor point Measured neutral point voltage: = 47.8 V
  • 18. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 18 SynRM Electric Drive: 2/3 LVSI results Two level inverter Three level inverter
  • 19. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 19 @ a modulation index of 0.45 @ a modulation index of 0.85 Simple 2-Pole SynRM SynRM Electric Drive: 2/3 LVSI results
  • 20. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 20 • Conducted for the first time 3LVSI SynRM drive • Demonstrated a new balancing algorithm based on SVM • The use of machine saliency to size the dc link capacitors • The three level inverter promises lower core losses Conclusion
  • 21. The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 21 Questions ? Thank you!