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Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505
2503 | P a g e
Flexural Behavior of Self Compacting High Strength Fiber
Reinforced Concrete (SCHSFRC)
Vinayak B. Jatale*, M. N. Mangulkar**
*( PG Student, Department of Civil Engineering, MGM’s Jawaharlal Nehru Engineering College, Aurangabad/
Dr. B.A. Marathwada University, Aurangabad, India)
** (Assistant Professor, Department of Civil Engineering, MGM’s Jawaharlal Nehru Engineering College,
Aurangabad/ Dr. B.A. Marathwada University, Aurangabad, India)
ABSTRACT
In this experimental study the changes on
some mechanical properties of self compacting
concrete specimen produced by silica fume,
metakaolin, fly ash and steel fibers were
investigated. The main objective of this is to obtain
ductile Self Compacting High Strength Concrete
(SCHSC) which flows under its own weight and
homogeneity while completely filling any
formwork and passing around congested
reinforcement. The Self Compacting High
Strength Concrete produced by using silica fume,
metakaolin, fly ash, steel fibers and
Polycarboxylatether base superplasticizer. Three
types of steel fibers were used in the experiments
and volume fractions of steel fiber were 0.5% to
4.0 %. Addition of silica fume, metakaolin and fly
ash into the concrete were 2.5 %, 2.5 % and 10 %
by weight of cement content respectively.
Water/cement ratio was 0.29. Flexural strength
test were made on hardened concrete specimens.
Keywords - Fly Ash, Flexural strength High
Strength Concrete (HSC), High Strength Fiber
Reinforced Concrete (HSFRC), Metakaolin, Silica
fume, Steel Fibres.
I. INTRODUCTION
Construction of durable concrete structures
requires skilled labor for placing and compacting
concrete. Self Compacting Concrete achieves this by
its unique fresh state properties. In the plastic state, it
flows under its own weight and homogeneity while
completely filling any formwork and passing around
congested reinforcement. In the hardened state, it
equals or excels standard concrete with respect to
strength and durability. This work is aimed to
study the performance of steel fiber reinforced
self compacting concrete as plain self compacting
concrete is studied in depth but the fiber reinforced
self compacting concrete is not studied to that extent.
The main objective of this study is to optimize the
Steel Fiber Reinforced Self Compacting High
Strength Concrete (SFRSCHSC) in the hardened
state. But the literature indicates that some studies are
available on plain SCC but sufficient literature is not
available on Steel Fiber Reinforced Self Compacting
High Strength Concrete (SFRSCHSC) with different
mineral admixtures. Hence an attempt is made in
this work to study the mechanical properties of
both plain Self Compacting High Strength Concrete
(SCHSC) and SFRSCC.
II. MATERAL USED
2.1 Cement
Ordinary Portland Cement of 53 Grade
conforming to IS: 12269-1987 was used in the
investigation. The specific gravity of cement was
3.10.
2.2 Coarse Aggregate
Crushed stone metal with a maximum size
of 12.5 mm from a local source having the specific
gravity of 2.7 conforming to IS: 383-1970 was used.
2.3 Fine Aggregate
Locally available river sand passing through
4.75 mm IS sieve conforming to grading zone-II of
IS: 383-1970 was used. The specific gravity of fine
aggregate was 2.54.
2.4 Silica fume
The American Concrete Institute (ACI)
defines silica fume as “very fine noncrystalline silica
produced in electric arc furnace as a byproduct of
production of elemental silicon or alloys containing
silicon”. Silica fume is also known as micro silica,
condensed silica fume, volatized silica or silica dust.
The physical properties and chemical composition of
Silica fume are shown in table 2.1and table 2.2
respectively.
2.5 Metakaolin
Metakaolin is not a byproduct. It is obtained
by the calcinations of pure or refined Kaolinite clay
at a temperature between 6500
C and 8500
C, followed
by grinding to achieve a fineness of 700-900 m2
/kg.
Metakaolin is a high quality pozzolonic material,
which is blended with cement in order to improve the
durability of concrete. The physical properties and
chemical composition of metakaolin are shown in
table 2.1and table 2.2 respectively.
Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505
2504 | P a g e
Table 2.1: Physical Properties of Silica Fume &
Metakaolin
Property
Specifi
c
Gravity
Bulk
Densit
y
(g/cm3
)
Physica
l Form
Colou
r
Silica
Fume
2.27
0.13 to
0.43
Powder White
Metakaoli
n
2.60
0.3 to
0.4
Powder
Off
White
Table 2.2: Chemical Composition of Silica Fume
& Metakaolin
Oxide
Si
O2
A
L2
O3
Fe
2O
3
C
a
O
M
g
O
K
2
O
S
O
3
N
a2
O
L.
O.
I.
%
b
y
m
as
s
S
F
92
.1
0.5
1.
4
0.
5
0.
3
0.
7
0.
0
0.
3
2.
8
M
K
51
.5
2
40.
18
1.
23
2.
0
0.
1
2
0.
5
3
0.
0
0.
08
2.
01
2.6 Fly Ash
Fly ash is available in dry powder form and
is procured from Dirk India Pvt. Ltd., Nasik. The
light grey fly ash under the product name
“Pozzocrete 83” is available in 30 kg bags. The fly
ash produced by the company satisfies all the
requirements of the IS: 3812-1981.
2.7 Super plasticizer
Polycarboxylatether base Muraplast FK 30
super plasticizer obtained from MC-Bauchemie
(India) Pvt. Ltd. was used. It conforms to IS: 9103-
1999.
2.8 Steel Fibres
The main variables used in the study are
three different types of steel fibress, i.e. Waved Steel
Fibres (WSF), Hook Ended Steel Fibres (HESF) and
Flat Steel Fibres (FSF) with different dosages of
fibress are used by weight of cementations material.
Table 2.3: Properties of Steel Fibres used
Type
Length L
(mm)
Diameter d
(mm)
Aspect
Ratio (L/d)
WSF 25 0.55 45
FSF 30 2 mm thick 15
HESF 25 0.55 45
2.9 Water
Fresh portable water which is free from
concentration of acid and organic substances is used
for mixing the concrete and curing.
III. MIXTURE PROPORTION AND
SPECIMEN PREPARATION
The experimental investigation was carried
out to study the properties of high strength concrete
of M70 grade which was design by DoE method.
Silica fume was added as 2.5 % weight of
cementitious material and fly is by 10 % weight of
cementitious material. There are three types of steel
fibress are used in this investigation, i.e. Waved Steel
Fibres (WSF), Hook Ended Steel Fibres (HESF) and
Flat Steel Fibres (FSF) with different dosages of
fibress are used by 0.5 %, 1%, 1.5%,2
%,2.5%,3%,3.5% and 4% weight of cementations
material. Table 3.1 shows the mixtures used and their
compositional contents.
Table 3.1: Mix Proportion
Sr.
No
Material Mass
1 Cementitious Material 556 Kg/m3
2
Ordinary Portland
Cement (85 % of CM)
472.6 Kg/m3
3
Silica fume (2.5 % of
CM)
13.75 Kg/m3
4 Metakaolin (2.5 %) 13.75 Kg/m3
5 Fly Ash (10 % of CM) 55.6Kg/m3
6 Fine Aggregate 702Kg/m3
7 Coarse Aggregate 1042 Kg/m3
8 Water 162 Kg/m3
9 Superplasticizer
18 ml per kg of
Cement
10 Water Binder Ratio 0.29
IV. METHODOLOGY
2.10Flexural Strength
For flexural strength test, beam specimens
of dimensions (100 mm x 100 mm x 500 mm) were
cast. The specimens were demoulded after 24 hours
of casting and were transferred to curing tank for 28
days. The flexural strength of concrete was
determined in accordance with Indian Standards IS:
516-1959. The result obtained are shown in Table 4.1
Table 4.1: Flexural Strength at 28 Days
Sr.
No
Fibres
Volume
Fraction
Vf (%)
Flexural Strength At 28 Days
(MPa)
WSF FSF HESF
1 0 5.90 5.90 5.90
2 0.5 6.20 6.05 6.04
3 1.0 6.30 6.15 6.10
4 1.5 6.40 6.25 6.15
5 2.0 6.45 6.30 6.20
6 2.5 6.48 6.35 6.25
7 3.0 6.55 6.40 6.30
8 3.5 6.6 6.45 6.35
9 4.0 6.50 6.35 6.25
Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505
2505 | P a g e
V. RESULT AND DISCUSSION
2.11Effect of fibres content (%) on Flexural
Strength of Self Compacting High Strength
Concrete
The flexural strength increases significantly
due to the addition of steel fibres compared with
normal concrete. In general, the flexural strength of
the concrete having Waving Steel Fibres (WSF) was
higher than that of concrete with Flat Steel Fibres
(FSF) and Hook Ended Steel Fibres (HESF) at the
same volume fractions of steel up to the limit. The
compressive strength of concrete with steel fibres is
increased up to the 3.5 % of fibres volume fraction
and then decreases. The maximum values of flexural
strength at 3.5 % fibres volume fraction are 6.5 MPa,
6.35 MPa and 6.25 MPa for WSF, FSF and HESF
respectively. The effect of Silica fume, metakaolin,
fly ash and steel fibres on flexural strength of
concrete shown in figure 5.1
Fig. 5.1 Flexural Strength of concrete with percentage variation of Steel Fibress
VI. Conclusion
Following conclusions are drawn based on
the result discussed above:
1. In general, the significant improvement in
flexural strengths is observed with the inclusion
of steel fibres in the plain concrete.
2. In general the flexural strength increase with
increase in the percentage of fiber content up to
certain limit.
3. The optimum fiber content for increase in
flexural strength is 3.5%.
4. The flexural strength of concrete increasing with
fibres content. The maximum value of flexural
strength gives the WSF at 3.5 % fibres content.
REFERENCES
[1] Hajime Okamura and Masahiro Ouchi, “Self
Compacting Concrete”, Journal of Advanced
Concrete Technology Vol. 1, No. 1, April 2003,
pp. 5-15.
[2] Khayat K. H., “Workability, Testing and
Performance of Self Consolidating Concrete”,
ACI Materials Journal, Vol. 96, No. 3, May-June
1999, pp.346-354.
[3] EFNARC, “The European Guidelines for Self
Compacting Concrete Specification, Production
and Use”, May 2005.
[4] Jacek K.,“ Steel Fiber and Steel Fiber Reinforced
Concrete in Civil Engineering”, The Pacific
Journal of Science And Technology, Vol. 7, No.
1, May2006, pp.53-58.
[5] Chuan Mein Wong, “Use of Short Fibres in
Structural Concrete to Enhance Mechanical
Properties”, University of Southern Queensland,
November 2004.
[6] Rame G. M., Narasimhan M.C., Karisddappa and
Rajeeva S. V., “Study of the Properties of SCC
with Quarry Dust”, The Indian Concrete Journal
published by ACC limited, Vol.83, No.8, August
2009, pp.54-60.
[7] Joaquim A.O.B., Lucio A.P., Varma R.K. and
Delfina M.F., “Cost Competitive Steel Fiber
Reinforced SCC for Structural Applications”,
The Indian Concrete Journal published by ACC
limited, Vol.83, No.8, August 2009, pp.15-26.
[8] IS: 456-2000, “Indian Standard for code of
practice for plain and reinforced concrete”.
[9] IS: 383-1970. “Specification for course and Fine
Aggregates from natural sources for concrete.”
Bureau of Indian standards, New Delhi.
[10] IS: 516-1959, Edition 1.2 (1991-07), “Indian
Standard for Methods of test for strength of
concrete.
[11] Sadr Momtazi A, Ranjbar M. M., Balalaei F,
Nemati R, “The effect of Iran’s Silica fume in
enhancing the concrete compressive strength”,
Ceme
[12] nt and Concrete Research,pp.-1-7
5.4
5.6
5.8
6
6.2
6.4
6.6
0 0.5 1 1.5 2 2.5 3 3.5 4
FlexuralStrength(MPa)
Fiber Content (%)
Flexural Strength
WSF
FSF
HESF

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Oi3425032505

  • 1. Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505 2503 | P a g e Flexural Behavior of Self Compacting High Strength Fiber Reinforced Concrete (SCHSFRC) Vinayak B. Jatale*, M. N. Mangulkar** *( PG Student, Department of Civil Engineering, MGM’s Jawaharlal Nehru Engineering College, Aurangabad/ Dr. B.A. Marathwada University, Aurangabad, India) ** (Assistant Professor, Department of Civil Engineering, MGM’s Jawaharlal Nehru Engineering College, Aurangabad/ Dr. B.A. Marathwada University, Aurangabad, India) ABSTRACT In this experimental study the changes on some mechanical properties of self compacting concrete specimen produced by silica fume, metakaolin, fly ash and steel fibers were investigated. The main objective of this is to obtain ductile Self Compacting High Strength Concrete (SCHSC) which flows under its own weight and homogeneity while completely filling any formwork and passing around congested reinforcement. The Self Compacting High Strength Concrete produced by using silica fume, metakaolin, fly ash, steel fibers and Polycarboxylatether base superplasticizer. Three types of steel fibers were used in the experiments and volume fractions of steel fiber were 0.5% to 4.0 %. Addition of silica fume, metakaolin and fly ash into the concrete were 2.5 %, 2.5 % and 10 % by weight of cement content respectively. Water/cement ratio was 0.29. Flexural strength test were made on hardened concrete specimens. Keywords - Fly Ash, Flexural strength High Strength Concrete (HSC), High Strength Fiber Reinforced Concrete (HSFRC), Metakaolin, Silica fume, Steel Fibres. I. INTRODUCTION Construction of durable concrete structures requires skilled labor for placing and compacting concrete. Self Compacting Concrete achieves this by its unique fresh state properties. In the plastic state, it flows under its own weight and homogeneity while completely filling any formwork and passing around congested reinforcement. In the hardened state, it equals or excels standard concrete with respect to strength and durability. This work is aimed to study the performance of steel fiber reinforced self compacting concrete as plain self compacting concrete is studied in depth but the fiber reinforced self compacting concrete is not studied to that extent. The main objective of this study is to optimize the Steel Fiber Reinforced Self Compacting High Strength Concrete (SFRSCHSC) in the hardened state. But the literature indicates that some studies are available on plain SCC but sufficient literature is not available on Steel Fiber Reinforced Self Compacting High Strength Concrete (SFRSCHSC) with different mineral admixtures. Hence an attempt is made in this work to study the mechanical properties of both plain Self Compacting High Strength Concrete (SCHSC) and SFRSCC. II. MATERAL USED 2.1 Cement Ordinary Portland Cement of 53 Grade conforming to IS: 12269-1987 was used in the investigation. The specific gravity of cement was 3.10. 2.2 Coarse Aggregate Crushed stone metal with a maximum size of 12.5 mm from a local source having the specific gravity of 2.7 conforming to IS: 383-1970 was used. 2.3 Fine Aggregate Locally available river sand passing through 4.75 mm IS sieve conforming to grading zone-II of IS: 383-1970 was used. The specific gravity of fine aggregate was 2.54. 2.4 Silica fume The American Concrete Institute (ACI) defines silica fume as “very fine noncrystalline silica produced in electric arc furnace as a byproduct of production of elemental silicon or alloys containing silicon”. Silica fume is also known as micro silica, condensed silica fume, volatized silica or silica dust. The physical properties and chemical composition of Silica fume are shown in table 2.1and table 2.2 respectively. 2.5 Metakaolin Metakaolin is not a byproduct. It is obtained by the calcinations of pure or refined Kaolinite clay at a temperature between 6500 C and 8500 C, followed by grinding to achieve a fineness of 700-900 m2 /kg. Metakaolin is a high quality pozzolonic material, which is blended with cement in order to improve the durability of concrete. The physical properties and chemical composition of metakaolin are shown in table 2.1and table 2.2 respectively.
  • 2. Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505 2504 | P a g e Table 2.1: Physical Properties of Silica Fume & Metakaolin Property Specifi c Gravity Bulk Densit y (g/cm3 ) Physica l Form Colou r Silica Fume 2.27 0.13 to 0.43 Powder White Metakaoli n 2.60 0.3 to 0.4 Powder Off White Table 2.2: Chemical Composition of Silica Fume & Metakaolin Oxide Si O2 A L2 O3 Fe 2O 3 C a O M g O K 2 O S O 3 N a2 O L. O. I. % b y m as s S F 92 .1 0.5 1. 4 0. 5 0. 3 0. 7 0. 0 0. 3 2. 8 M K 51 .5 2 40. 18 1. 23 2. 0 0. 1 2 0. 5 3 0. 0 0. 08 2. 01 2.6 Fly Ash Fly ash is available in dry powder form and is procured from Dirk India Pvt. Ltd., Nasik. The light grey fly ash under the product name “Pozzocrete 83” is available in 30 kg bags. The fly ash produced by the company satisfies all the requirements of the IS: 3812-1981. 2.7 Super plasticizer Polycarboxylatether base Muraplast FK 30 super plasticizer obtained from MC-Bauchemie (India) Pvt. Ltd. was used. It conforms to IS: 9103- 1999. 2.8 Steel Fibres The main variables used in the study are three different types of steel fibress, i.e. Waved Steel Fibres (WSF), Hook Ended Steel Fibres (HESF) and Flat Steel Fibres (FSF) with different dosages of fibress are used by weight of cementations material. Table 2.3: Properties of Steel Fibres used Type Length L (mm) Diameter d (mm) Aspect Ratio (L/d) WSF 25 0.55 45 FSF 30 2 mm thick 15 HESF 25 0.55 45 2.9 Water Fresh portable water which is free from concentration of acid and organic substances is used for mixing the concrete and curing. III. MIXTURE PROPORTION AND SPECIMEN PREPARATION The experimental investigation was carried out to study the properties of high strength concrete of M70 grade which was design by DoE method. Silica fume was added as 2.5 % weight of cementitious material and fly is by 10 % weight of cementitious material. There are three types of steel fibress are used in this investigation, i.e. Waved Steel Fibres (WSF), Hook Ended Steel Fibres (HESF) and Flat Steel Fibres (FSF) with different dosages of fibress are used by 0.5 %, 1%, 1.5%,2 %,2.5%,3%,3.5% and 4% weight of cementations material. Table 3.1 shows the mixtures used and their compositional contents. Table 3.1: Mix Proportion Sr. No Material Mass 1 Cementitious Material 556 Kg/m3 2 Ordinary Portland Cement (85 % of CM) 472.6 Kg/m3 3 Silica fume (2.5 % of CM) 13.75 Kg/m3 4 Metakaolin (2.5 %) 13.75 Kg/m3 5 Fly Ash (10 % of CM) 55.6Kg/m3 6 Fine Aggregate 702Kg/m3 7 Coarse Aggregate 1042 Kg/m3 8 Water 162 Kg/m3 9 Superplasticizer 18 ml per kg of Cement 10 Water Binder Ratio 0.29 IV. METHODOLOGY 2.10Flexural Strength For flexural strength test, beam specimens of dimensions (100 mm x 100 mm x 500 mm) were cast. The specimens were demoulded after 24 hours of casting and were transferred to curing tank for 28 days. The flexural strength of concrete was determined in accordance with Indian Standards IS: 516-1959. The result obtained are shown in Table 4.1 Table 4.1: Flexural Strength at 28 Days Sr. No Fibres Volume Fraction Vf (%) Flexural Strength At 28 Days (MPa) WSF FSF HESF 1 0 5.90 5.90 5.90 2 0.5 6.20 6.05 6.04 3 1.0 6.30 6.15 6.10 4 1.5 6.40 6.25 6.15 5 2.0 6.45 6.30 6.20 6 2.5 6.48 6.35 6.25 7 3.0 6.55 6.40 6.30 8 3.5 6.6 6.45 6.35 9 4.0 6.50 6.35 6.25
  • 3. Vinayak B. Jatale, M. N. Mangulkar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.2503-2505 2505 | P a g e V. RESULT AND DISCUSSION 2.11Effect of fibres content (%) on Flexural Strength of Self Compacting High Strength Concrete The flexural strength increases significantly due to the addition of steel fibres compared with normal concrete. In general, the flexural strength of the concrete having Waving Steel Fibres (WSF) was higher than that of concrete with Flat Steel Fibres (FSF) and Hook Ended Steel Fibres (HESF) at the same volume fractions of steel up to the limit. The compressive strength of concrete with steel fibres is increased up to the 3.5 % of fibres volume fraction and then decreases. The maximum values of flexural strength at 3.5 % fibres volume fraction are 6.5 MPa, 6.35 MPa and 6.25 MPa for WSF, FSF and HESF respectively. The effect of Silica fume, metakaolin, fly ash and steel fibres on flexural strength of concrete shown in figure 5.1 Fig. 5.1 Flexural Strength of concrete with percentage variation of Steel Fibress VI. Conclusion Following conclusions are drawn based on the result discussed above: 1. In general, the significant improvement in flexural strengths is observed with the inclusion of steel fibres in the plain concrete. 2. In general the flexural strength increase with increase in the percentage of fiber content up to certain limit. 3. The optimum fiber content for increase in flexural strength is 3.5%. 4. The flexural strength of concrete increasing with fibres content. The maximum value of flexural strength gives the WSF at 3.5 % fibres content. REFERENCES [1] Hajime Okamura and Masahiro Ouchi, “Self Compacting Concrete”, Journal of Advanced Concrete Technology Vol. 1, No. 1, April 2003, pp. 5-15. [2] Khayat K. H., “Workability, Testing and Performance of Self Consolidating Concrete”, ACI Materials Journal, Vol. 96, No. 3, May-June 1999, pp.346-354. [3] EFNARC, “The European Guidelines for Self Compacting Concrete Specification, Production and Use”, May 2005. [4] Jacek K.,“ Steel Fiber and Steel Fiber Reinforced Concrete in Civil Engineering”, The Pacific Journal of Science And Technology, Vol. 7, No. 1, May2006, pp.53-58. [5] Chuan Mein Wong, “Use of Short Fibres in Structural Concrete to Enhance Mechanical Properties”, University of Southern Queensland, November 2004. [6] Rame G. M., Narasimhan M.C., Karisddappa and Rajeeva S. V., “Study of the Properties of SCC with Quarry Dust”, The Indian Concrete Journal published by ACC limited, Vol.83, No.8, August 2009, pp.54-60. [7] Joaquim A.O.B., Lucio A.P., Varma R.K. and Delfina M.F., “Cost Competitive Steel Fiber Reinforced SCC for Structural Applications”, The Indian Concrete Journal published by ACC limited, Vol.83, No.8, August 2009, pp.15-26. [8] IS: 456-2000, “Indian Standard for code of practice for plain and reinforced concrete”. [9] IS: 383-1970. “Specification for course and Fine Aggregates from natural sources for concrete.” Bureau of Indian standards, New Delhi. [10] IS: 516-1959, Edition 1.2 (1991-07), “Indian Standard for Methods of test for strength of concrete. [11] Sadr Momtazi A, Ranjbar M. M., Balalaei F, Nemati R, “The effect of Iran’s Silica fume in enhancing the concrete compressive strength”, Ceme [12] nt and Concrete Research,pp.-1-7 5.4 5.6 5.8 6 6.2 6.4 6.6 0 0.5 1 1.5 2 2.5 3 3.5 4 FlexuralStrength(MPa) Fiber Content (%) Flexural Strength WSF FSF HESF