NMOS Fabrication — Step-by-
step
Basic to intermediate overview with
diagrams
Generated: Aug 9, 2025
Overview: NMOS Fabrication Flow
Start with p-type silicon wafer
Isolation (STI or LOCOS)
Gate oxide growth and gate formation
LDD implant, sidewall spacers, S/D implants
Anneal, silicidation, ILD, contacts and metallization
1) Starting wafer
P-type silicon wafer (substrate)
Clean (RCA) and HF dip to remove native oxide
2) Isolation (STI)
Etch shallow trenches in silicon where devices will be separated
Fill trenches with oxide and planarize (CMP)
3) Well / threshold implants
Form p-well or n-well as required (implant boron/other dopants)
Controls body doping and threshold voltage
4) Gate oxide formation
Thermal oxidation to grow thin SiO2 layer (~a few nm)
High-quality oxide is critical for reliability
5) Polysilicon gate formation
Deposit polysilicon and dope it to make it conductive
Pattern gate with photolithography and etch
6) LDD implant (Lightly-Doped
Drain)
Low-dose n-type implant near gate edges
Reduces peak electric field and hot-carrier effects
7) Sidewall spacers
Deposit conformal dielectric and anisotropically etch back
Spacers set offset for the heavy S/D implant
8) Source/Drain heavy implant
High-dose n+ implant to form low-resistance S/D regions
Implant done after spacers to keep junctions offset
9) Anneal / dopant activation
Rapid thermal anneal (RTA) activates dopants and repairs damage
Controls junction depth and electrical activation
10) Silicidation and contacts
orm self-aligned silicide (salicide) on S/D and gate to reduce resistance
Open contacts in ILD and fill with tungsten or metal plugs
11) Metallization & passivation
Deposit metal interconnects (Al or Cu damascene process)
Add passivation layer and complete back-end processing
Summary & Modern Variants
planar NMOS flow — variants include high-k/metal gate, strained Si, FinFETs
specifics (thickness, doses) depend on technology node

nmos_fabrication_setps for fabrivcationsteps.pptx

  • 1.
    NMOS Fabrication —Step-by- step Basic to intermediate overview with diagrams Generated: Aug 9, 2025
  • 2.
    Overview: NMOS FabricationFlow Start with p-type silicon wafer Isolation (STI or LOCOS) Gate oxide growth and gate formation LDD implant, sidewall spacers, S/D implants Anneal, silicidation, ILD, contacts and metallization
  • 3.
    1) Starting wafer P-typesilicon wafer (substrate) Clean (RCA) and HF dip to remove native oxide
  • 4.
    2) Isolation (STI) Etchshallow trenches in silicon where devices will be separated Fill trenches with oxide and planarize (CMP)
  • 5.
    3) Well /threshold implants Form p-well or n-well as required (implant boron/other dopants) Controls body doping and threshold voltage
  • 6.
    4) Gate oxideformation Thermal oxidation to grow thin SiO2 layer (~a few nm) High-quality oxide is critical for reliability
  • 7.
    5) Polysilicon gateformation Deposit polysilicon and dope it to make it conductive Pattern gate with photolithography and etch
  • 8.
    6) LDD implant(Lightly-Doped Drain) Low-dose n-type implant near gate edges Reduces peak electric field and hot-carrier effects
  • 9.
    7) Sidewall spacers Depositconformal dielectric and anisotropically etch back Spacers set offset for the heavy S/D implant
  • 10.
    8) Source/Drain heavyimplant High-dose n+ implant to form low-resistance S/D regions Implant done after spacers to keep junctions offset
  • 11.
    9) Anneal /dopant activation Rapid thermal anneal (RTA) activates dopants and repairs damage Controls junction depth and electrical activation
  • 12.
    10) Silicidation andcontacts orm self-aligned silicide (salicide) on S/D and gate to reduce resistance Open contacts in ILD and fill with tungsten or metal plugs
  • 13.
    11) Metallization &passivation Deposit metal interconnects (Al or Cu damascene process) Add passivation layer and complete back-end processing
  • 14.
    Summary & ModernVariants planar NMOS flow — variants include high-k/metal gate, strained Si, FinFETs specifics (thickness, doses) depend on technology node

Editor's Notes

  • #2 High-level process flow for a typical planar NMOS.
  • #3 The wafer is the foundation — quality matters.
  • #4 Prevents electrical leakage between devices.
  • #5 Used in CMOS; for single NMOS on p-substrate this step may be minimal.
  • #6 Gate oxide thickness affects threshold and leakage.
  • #7 Gate defines where the channel will form.
  • #8 Helps device reliability especially at higher Vds.
  • #9 Controls overlap capacitance and S/D profile.
  • #10 Forms the conductive source and drain contacts.
  • #11 Short, high-temperature anneals are common for shallow junctions.
  • #12 Silicide lowers contact resistance for better performance.
  • #13 Multiple metal layers connect devices into circuits.
  • #14 Advanced nodes change materials and geometry.